Epoxy glass fabric polyester fiber nonwoven fabrics dry mica paper tape
Technical field
The utility model relates to a kind of epoxy glass fabric polyester fiber nonwoven fabrics dry mica paper tape, belongs to the few glue VPI technology insulation technology field of mesohigh motor coil.
Background technology
The main body insulating material of the few glue VPI technology insulation system of F level mesohigh motor coil is a dry mica paper tape.The supporting material that present domestic dry mica paper tape adopted is generally single face electrician alkali-free glass cloth or single-face polyester film, in use exists hot strength low, the expensive defective of EW type electrician alkali-free glass cloth.
Along with the fierceness day by day of motor market competition, guaranteeing that under motor product steady quality and the reliable premise, the manufacturing cost that reduces motor product has great economic worth.
Summary of the invention
The utility model purpose is: at the prior art deficiency, a kind of epoxy glass fabric polyester fiber nonwoven fabrics dry mica paper tape is provided, it adopts excellent electrical properties, cheap polyester fiber nonwoven fabrics, as the supporting material of dry mica paper tape, improved the hot strength of mica paper tape effectively.
The technical solution of the utility model is: a kind of epoxy glass fabric polyester fiber nonwoven fabrics dry mica paper tape, comprise mica paper, and the upper surface of mica paper is bonded with alkali-free glass cloth through adhesive, and the lower surface of mica paper is bonded with the polyester fiber nonwoven fabrics through adhesive.
The further technical scheme of the utility model is: a kind of epoxy glass fabric polyester fiber nonwoven fabrics dry mica paper tape, comprise mica paper, the upper surface of mica paper is bonded with alkali-free glass cloth through adhesive, and the lower surface of mica paper is bonded with the polyester fiber nonwoven fabrics through adhesive; Above-mentioned mica paper is 507 non-calcinated type mica papers, quantitatively is 120 ± 10g/m
2Above-mentioned alkali-free glass cloth quantitatively is 28 ± 3g/m
2Above-mentioned polyester fiber nonwoven fabrics quantitatively is 30 ± 5g/m
2Above-mentioned adhesive is an epoxyn, and when the dry mica paper tape gross thickness was 0.17 ± 0.02mm specification, adhesive content was 13~17% of mica paper tape gross mass.
The utility model advantage is: the utility model adopts excellent electrical properties, cheap polyester fiber nonwoven fabrics, as the supporting material of dry mica paper tape, has improved the hot strength of mica paper tape effectively.The polyester fiber nonwoven fabrics belongs to cellular structure, easily floods, and the VPI resin permeates easily, fills; the coil insulation good integrity adopts two-sided reinforcement, protects mica paper effectively in the wrapped process of coil; the mica structure is not subjected to outside destroy, and electrical insulation properties does not reduce.Material cost through measuring and calculating epoxy glass fabric polyester fiber nonwoven fabrics dry mica paper tape has only 80% of epoxy glass fabric dry mica paper tape.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described:
Fig. 1 is a structural representation of the present utility model.
Wherein: 1 mica paper; 2 alkali-free glass cloths, 3 polyester fiber nonwoven fabrics.
Embodiment
Embodiment: as shown in Figure 1, a kind of epoxy glass fabric polyester fiber nonwoven fabrics dry mica paper tape comprises mica paper 1, and the upper surface of mica paper 1 is bonded with alkali-free glass cloth 2 through adhesive, and the lower surface of mica paper 1 is bonded with polyester fiber nonwoven fabrics 3 through adhesive.
Above-mentioned mica paper 1 is 507 non-calcinated type mica papers, quantitatively is 120 ± 10g/m
2
Above-mentioned alkali-free glass cloth 2 quantitatively is 28 ± 3g/m
2
Above-mentioned polyester fiber nonwoven fabrics 3 quantitatively is 30 ± 5g/m
2
Above-mentioned adhesive is an epoxyn, and when the dry mica paper tape gross thickness was 0.17 ± 0.02mm specification, adhesive content was 13~17% of mica paper tape gross mass.
Manufacture process of the present utility model is as follows: it is basic identical to implement production process and common many rubber powders of epoxy glass fabric mica tape, may further comprise the steps: respectively with 0.03mm alkali-free glass cloth 2 epoxy resin dipping glue, 0.04mm behind polyester fiber nonwoven fabrics 3 single spreadings, be bonded together by composite roll with 0.07mm 507 non-calcinated type mica papers, forming bottom is polyester fiber nonwoven fabrics 3, the centre is a mica paper 1, the upper strata is alkali-free glass cloth 2 " three-in-one " structure, enter the compounding machine drying tunnel, stoving temperature is 130-150 ℃, remove and desolvate,, cut and form strip material through rolling.
Technical indicator of the present utility model is:
Index name |
Unit |
Technical indicator |
Thickness |
mm |
0.17±0.02 |
Mica paper |
g/m
2 |
120±10 |
The polyester fiber nonwoven fabrics |
g/m
2 |
30±5 |
Adhesive |
% |
13-17 |
Hot strength |
N/cm |
≥70 |
Dielectric strength |
MV/m |
≥25 |
Volatile matter |
% |
≤0.5 |
Below only be concrete exemplary applications of the present utility model, protection range of the present utility model is not constituted any limitation.In addition to the implementation, the utility model can also have other execution mode.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the utility model scope required for protection.