CN201101921Y - Polyimide fibre surface course aculeus filtering felt - Google Patents

Polyimide fibre surface course aculeus filtering felt Download PDF

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Publication number
CN201101921Y
CN201101921Y CNU200720008420XU CN200720008420U CN201101921Y CN 201101921 Y CN201101921 Y CN 201101921Y CN U200720008420X U CNU200720008420X U CN U200720008420XU CN 200720008420 U CN200720008420 U CN 200720008420U CN 201101921 Y CN201101921 Y CN 201101921Y
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China
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layer
base cloth
adhesion layer
adhesive layer
adhesion
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Expired - Lifetime
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CNU200720008420XU
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Chinese (zh)
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罗祥波
罗章生
丘国强
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Xiamen Bairui Environmental Protection Technology Co., Ltd.
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SANWEISI ENVIRONMENT PROTECTION INDUSTRY Co Ltd XIAMEN
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Abstract

The utility model discloses a prickling filter felt of a polyimide fibre surface, which comprises a dust attaining layer made of polyimide (P84) fibre, a first adhesive layer made of polyphenyl thioether (PPS) fibre, a base cloth layer made of polyphenyl thioether (PPS) short yarn base cloth or polyfluortetraethylene (PTFE) long yarn base cloth, and a second adhesive layer made of polyphenyl thioether (PPS) fibre. The first adhesive layer covers on the base cloth layer which covers on the second adhesive layer, and the first adhesive layer, the base cloth layer and the second adhesive layer are fixed and connected mutually by the composite needling way. The dust attaining layer covers on the first adhesive layer, the dust attaining layer and a composite needling body are connected and fixed mutually by the composite needling way again, wherein, the composite needling body is formed by the first adhesive layer, the base cloth layer and the second adhesive layer. Because the compact polyimide (P84) fibre layer is used as the outermost layer which directly contacts with dust, the filtering precision of the filter material can be improved, the differential pressure of the filter material is reduced, the service life of the filter material is prolonged, the concentration of emission of the smoke can be controlled to be less than 30mg/Nm<3>, and the energy consumption and the operation cost of a dust catcher can be lowered.

Description

A kind of polyimide fiber surface layer needled filtering felt
Technical field
The utility model relates to industrial smoke dust removal by filtration technical field, particularly relates to a kind of polyimide fiber surface layer needled filtering felt.
Background technology
From on January 1st, 2004, all " construction project statement of the effect to be occasioned on the environment " be newly-built, enlarging, the reconstruction Thermal Power Plant Construction project by examining, and the highest permission concentration of emission of its boiler smoke is 50mg/Nm 3, the 200mg/Nm of this and old standard 3Compare and want much strict.Present most electrostatic precipitation system can't reach 50mg/Nm 3Emission request, need transform, usually the electric field of expansion quantity to be arranged, uses bag type dust removing technology, transform the rear end electric field be electricity-bag composite dedusting technology etc. as bag-type dusting to the renovation technique that adopts.
Its front end of electricity-bag composite dedusting technology is provided with electric field (cathode and anode), and in the rear end filter bag is set.When flue gas when the electric field, the most dust in the flue gas will be collected, and the flue gas that only contains low amounts of dust enters the rear portion filter bag, is finished the filtration of rear end dust by bag-type dusting.Flue gas is behind electric field, and the soot dust granule that particle diameter is bigger is accepted by electric field, and the residue dust size is very little, and concentration is lower.Used conventional high-temperature filter material is in the face of the very little dust of particle diameter, and it is very fast more easily to be caused resistance to rise by the deep layer of dust incision filtrate, shortens service life; Running resistance is higher, problems such as energy consumption increasing.
The utility model content
The purpose of this utility model is to overcome the deficiency of prior art, a kind of polyimide fiber surface layer needled filtering felt is provided, utilize special leaf type cross section and the stable chemical properties of polyimides (P84) fiber, can improve the filtering accuracy and the dust capture ability of filtrate greatly, prevent fine dust incision filtrate inside, can reduce pressure reduction, and dust is blocked in filter material surface, forming one deck muffin layer fellowship at filter material surface filters, realize surface filtration, not only improved filtering accuracy, and prolonged the cycle of deashing, improve the service life of filtrate greatly, and manufacturing cost is close with conventional high-temperature filter material.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of polyimide fiber surface layer needled filtering felt comprises:
One meets knoisphere, is the layer body that adopts polyimides (P84) fiber to constitute;
One first adhesion layer is the layer body of conventional polyphenylene sulfide (PPS) fiber formation;
One base cloth layer is the layer body of short yarn base cloth of polyphenylene sulfide (PPS) or polytetrafluoroethylene (PTFE) long filament base cloth formation;
One second adhesion layer is the layer body of conventional polyphenylene sulfide (PPS) fiber formation;
First adhesion layer is covered in base cloth layer, and base cloth layer is covered in second adhesion layer, connects and fixes by closing the thorn mode between first adhesion layer, base cloth layer, second adhesion layer; Meet knoisphere and be covered in first adhesion layer, meet formed the closing between the nematophore again of knoisphere and first adhesion layer, base cloth layer, second adhesion layer and connect and fix by closing the thorn mode.
Described four layers of total grammes per square metre of body of meeting after knoisphere, first adhesion layer, base cloth layer, second adhesion layer interfix are 450-600g/m 2
The described knoisphere of meeting is the layer body that 2D*60mm polyimides (P84) fiber constitutes, and layer body grammes per square metre is 30-100g/m 2
The layer body that polyphenylene sulfide (PPS) fiber that described first adhesion layer is fineness 2D-4D constitutes.
The layer body that polyphenylene sulfide (PPS) fiber that described second adhesion layer is fineness 2D-4D constitutes.
A kind of polyimide fiber surface layer needled filtering felt of the present utility model, during making, first adhesion layer, second adhesion layer by polyphenylene sulfide (PPS) fiber of 2D-4D by shredding, combing, lapping and weave the base cloth that forms by short yarn of polyphenylene sulfide (PPS) or polytetrafluoroethylene (PTFE) long filament and close thorn; Meeting knoisphere is closed and stings into plain felt by the nematophore that closes that shredding, combing, lapping and first adhesion layer, base cloth layer, second adhesion layer are constituted by polyimides (P84) fiber of 0.5D-1.5D.With the above-mentioned plain felt that has processed, be processed into fine and close Nomex by main acupuncture, and finalize the design at 230 ℃ through framing shaping machine, shaping time is 4-10 minute, to eliminate the mechanical internal stress that produces in mechanical processing process.Nomex after finalizing the design is carried out grease-proof and waterproof handle, improve the grease-proof and waterproof performance of filtrate, prevention steam dewfall on filtrate.At last Nomex is singed, calendering handles, the thickness of control filtrate, Air permenbility are to guarantee good deashing property.
The invention has the beneficial effects as follows, owing to adopted one to meet knoisphere, one first adhesion layer, one base cloth layer, one second adhesion layer constitutes polyimide fiber surface layer needled filtering felt, and with polyimides (P84) fibrage of densification as outermost layer, directly contact with dust, can utilize special leaf type cross section and the stable chemical properties of polyimides (P84) fiber, improve the filtering accuracy and the dust capture ability of filtrate greatly, not only fine dust is blocked in the filtrate top layer, can prevent fine dust incision filtrate deep layer again, thereby improved the filtering accuracy of filtrate, reduced filtrate pressure reduction, improve the service life of filtrate, can control smoke emissioning concentration<30mg/Nm 3, and can reduce the energy consumption and the operating cost of deduster.
Below in conjunction with drawings and Examples the utility model is described in further detail; But a kind of polyimide fiber surface layer needled filtering felt of the present utility model is not limited to embodiment.
Description of drawings
Fig. 1 is embodiment one organigram of the present utility model;
Fig. 2 is embodiment two organigrams of the present utility model.
The specific embodiment
Embodiment one, and referring to shown in Figure 1, a kind of polyimide fiber surface layer needled filtering felt of the present utility model comprises:
One meets knoisphere 1, is the layer body that adopts polyimides (P84) fiber to constitute;
One first adhesion layer 2 is the layer body of conventional polyphenylene sulfide (PPS) fiber formation;
One base cloth layer 3 is the layer body of the short yarn base cloth formation of polyphenylene sulfide (PPS);
One second adhesion layer 4 is the layer body of conventional polyphenylene sulfide (PPS) fiber formation;
First adhesion layer 2 is covered in base cloth layer 3, and base cloth layer 3 is covered between second adhesion layer, 4, the first adhesion layers 2, base cloth layer 3, second adhesion layer 4 by closing the thorn mode and connects and fix; Meet knoisphere 1 and be covered in first adhesion layer 2, meet formed the closing between the nematophore again of knoisphere 1 and first adhesion layer 2, base cloth layer 3, second adhesion layer 4 and connect and fix by closing the thorn mode.
Wherein, four layers of total grammes per square metre of body of meeting after knoisphere 1, first adhesion layer 2, base cloth layer 3, second adhesion layer 4 interfix are 450-600g/m 2Meet the layer body that knoisphere 1 constitutes for 2D*60mm polyimides (P84) fiber, layer body grammes per square metre is 30-100g/m 2 First adhesion layer 2 is the layer body that polyphenylene sulfide (PPS) fiber of fineness 2D-4D constitutes; Second adhesion layer 4 is the layer body that polyphenylene sulfide (PPS) fiber of fineness 2D-4D constitutes.
A kind of polyimide fiber surface layer needled filtering felt of the present utility model, during making, first adhesion layer 2, second adhesion layer 4 close thorn by polyphenylene sulfide (PPS) fiber of 2D-4D by shredding, combing, lapping and the base cloth 3 that formed by the short weaving yarns of polyphenylene sulfide (PPS); Meeting knoisphere 1 is closed and stings into plain felt by the nematophore that closes that shredding, combing, lapping and first adhesion layer 2, base cloth layer 3, second adhesion layer 4 are constituted by polyimides (P84) fiber of 0.5D-1.5D.With the above-mentioned plain felt that has processed, be processed into fine and close Nomex by main acupuncture, and finalize the design at 230 ℃ through framing shaping machine, shaping time is 4-10 minute, to eliminate the mechanical internal stress that produces in mechanical processing process.Nomex after finalizing the design is carried out grease-proof and waterproof handle, improve the grease-proof and waterproof performance of filtrate, prevention steam dewfall on filtrate.At last Nomex is singed, calendering handles, the thickness of control filtrate, Air permenbility are to guarantee good deashing property.
Embodiment two, and referring to shown in Figure 2, a kind of polyimide fiber surface layer needled filtering felt of the present utility model comprises:
One meets knoisphere 1, is the layer body that adopts polyimides (P84) fiber to constitute;
One first adhesion layer 2 is the layer body of conventional polyphenylene sulfide (PPS) fiber formation;
One base cloth layer 5 is the layer body of polytetrafluoroethylene (PTFE) long filament base cloth formation;
One second adhesion layer 4 is the layer body of conventional polyphenylene sulfide (PPS) fiber formation;
First adhesion layer 2 is covered in base cloth layer 5, and base cloth layer 5 is covered between second adhesion layer, 4, the first adhesion layers 2, base cloth layer 5, second adhesion layer 4 by closing the thorn mode and connects and fix; Meet knoisphere 1 and be covered in first adhesion layer 2, meet formed the closing between the nematophore again of knoisphere 1 and first adhesion layer 2, base cloth layer 5, second adhesion layer 4 and connect and fix by closing the thorn mode.
Wherein, four layers of total grammes per square metre of body of meeting after knoisphere 1, first adhesion layer 2, base cloth layer 5, second adhesion layer 4 interfix are 450-600g/m 2Meet the layer body that knoisphere 1 constitutes for 2D*60mm polyimides (P84) fiber, layer body grammes per square metre is 30-100g/m 2 First adhesion layer 2 is the layer body that polyphenylene sulfide (PPS) fiber of fineness 2D-4D constitutes; Second adhesion layer 4 is the layer body that polyphenylene sulfide (PPS) fiber of fineness 2D-4D constitutes.
A kind of polyimide fiber surface layer needled filtering felt of the present utility model, during making, first adhesion layer 2, second adhesion layer 4 by polyphenylene sulfide (PPS) fiber of 2D-4D by shredding, combing, lapping and weave the base cloth 5 that forms by the polytetrafluoroethylene (PTFE) long filament and close thorn; Meeting knoisphere 1 is closed and stings into plain felt by the nematophore that closes that shredding, combing, lapping and first adhesion layer 2, base cloth layer 5, second adhesion layer 4 are constituted by polyimides (P84) fiber of 0.5D-1.5D.With the above-mentioned plain felt that has processed, be processed into fine and close Nomex by main acupuncture, and finalize the design at 230 ℃ through framing shaping machine, shaping time is 4-10 minute, to eliminate the mechanical internal stress that produces in mechanical processing process.Nomex after finalizing the design is carried out grease-proof and waterproof handle, improve the grease-proof and waterproof performance of filtrate, prevention steam dewfall on filtrate.At last Nomex is singed, calendering handles, the thickness of control filtrate, Air permenbility are to guarantee good deashing property.
The foregoing description only is used for further specifying a kind of polyimide fiber surface layer needled filtering felt of the present utility model; but the utility model is not limited to embodiment; every foundation technical spirit of the present utility model all falls in the protection domain of technical solutions of the utility model any simple modification, equivalent variations and modification that above embodiment did.

Claims (5)

1. polyimide fiber surface layer needled filtering felt is characterized in that: comprising:
One meets knoisphere, is the layer body that adopts polyimide fiber to constitute;
One first adhesion layer is the layer body of conventional polyphenylene sulfide fibre formation;
One base cloth layer is the layer body of short yarn base cloth of polyphenylene sulfide or polytetrafluoroethylene (PTFE) long filament base cloth formation;
One second adhesion layer is the layer body of conventional polyphenylene sulfide fibre formation;
First adhesion layer is covered in base cloth layer, and base cloth layer is covered in second adhesion layer, connects and fixes by closing the thorn mode between first adhesion layer, base cloth layer, second adhesion layer; Meet knoisphere and be covered in first adhesion layer, meet formed the closing between the nematophore again of knoisphere and first adhesion layer, base cloth layer, second adhesion layer and connect and fix by closing the thorn mode.
2. a kind of polyimide fiber surface layer needled filtering felt according to claim 1 is characterized in that: described four layers of total grammes per square metre of body of meeting after knoisphere, first adhesion layer, base cloth layer, second adhesion layer interfix are 450-600g/m 2
3. a kind of polyimide fiber surface layer needled filtering felt according to claim 1 is characterized in that: described layer body of meeting knoisphere for 2D*60mm polyimide fiber formation, a layer body grammes per square metre is 30-100g/m 2
4. a kind of polyimide fiber surface layer needled filtering felt according to claim 1 is characterized in that: the layer body that the polyphenylene sulfide fibre that described first adhesion layer is fineness 2D-4D constitutes.
5. a kind of polyimide fiber surface layer needled filtering felt according to claim 1 is characterized in that: the layer body that the polyphenylene sulfide fibre that described second adhesion layer is fineness 2D-4D constitutes.
CNU200720008420XU 2007-09-30 2007-09-30 Polyimide fibre surface course aculeus filtering felt Expired - Lifetime CN201101921Y (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102430289A (en) * 2011-09-14 2012-05-02 安徽省元琛环保科技有限公司 Inorganic fiber filter felt and its preparation method
CN102553354A (en) * 2010-12-08 2012-07-11 厦门三维丝环保股份有限公司 Acid moisture condensation corrosion resistant filtering material and production process thereof
CN102580402A (en) * 2012-04-07 2012-07-18 江苏东方滤袋有限公司 Method for preparing pyrohydrolysis resisting polyimide fiber filter material
CN102671467A (en) * 2012-04-28 2012-09-19 福建鑫华股份有限公司 Special-purpose needled felt for complex condition coal fired power plants and preparation method thereof
CN102008854B (en) * 2009-09-08 2013-06-26 厦门三维丝环保股份有限公司 Composite micropore filter material
CN104190162A (en) * 2014-08-15 2014-12-10 江苏瀚霆环保滤材有限公司 High temperature needled felt for power station
CN105709501A (en) * 2010-02-12 2016-06-29 唐纳森公司 Liquid filteration media
CN106039842A (en) * 2016-07-18 2016-10-26 安徽工业大学 High-temperature-resistant fiber filtering material for purifying industrial flue gas
CN107185308A (en) * 2017-07-27 2017-09-22 江苏丰鑫源环保集团有限公司 A kind of PPS fibers ladder degree high temperature resistant Nomex

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102008854B (en) * 2009-09-08 2013-06-26 厦门三维丝环保股份有限公司 Composite micropore filter material
CN105709501A (en) * 2010-02-12 2016-06-29 唐纳森公司 Liquid filteration media
CN105709501B (en) * 2010-02-12 2019-01-08 唐纳森公司 Liquid filtration media
CN102553354A (en) * 2010-12-08 2012-07-11 厦门三维丝环保股份有限公司 Acid moisture condensation corrosion resistant filtering material and production process thereof
CN102430289A (en) * 2011-09-14 2012-05-02 安徽省元琛环保科技有限公司 Inorganic fiber filter felt and its preparation method
CN102430289B (en) * 2011-09-14 2014-08-20 安徽省元琛环保科技有限公司 Inorganic fiber filter felt and its preparation method
CN102580402A (en) * 2012-04-07 2012-07-18 江苏东方滤袋有限公司 Method for preparing pyrohydrolysis resisting polyimide fiber filter material
CN102671467A (en) * 2012-04-28 2012-09-19 福建鑫华股份有限公司 Special-purpose needled felt for complex condition coal fired power plants and preparation method thereof
CN102671467B (en) * 2012-04-28 2014-11-26 福建鑫华股份有限公司 Special-purpose needled felt for complex condition coal fired power plants and preparation method thereof
CN104190162A (en) * 2014-08-15 2014-12-10 江苏瀚霆环保滤材有限公司 High temperature needled felt for power station
CN106039842A (en) * 2016-07-18 2016-10-26 安徽工业大学 High-temperature-resistant fiber filtering material for purifying industrial flue gas
CN107185308A (en) * 2017-07-27 2017-09-22 江苏丰鑫源环保集团有限公司 A kind of PPS fibers ladder degree high temperature resistant Nomex

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: XIAMEN SANWEISI ENVIRONMENTAL PROTECTION CO., LTD.

Free format text: FORMER NAME: XIAMEN SANWEISI ENVIRONMENTAL PROTECTION INDUSTRY CO., LTD.

CP03 Change of name, title or address

Address after: No. 5, Xiang Ming Road, industrial zone, torch hi tech Zone (Xiangan), Fujian, Xiamen: 361101

Patentee after: Xiamen Savings Environmental Co., Ltd.

Address before: No. 5, Xiang Ming Road, industrial zone, torch hi tech Zone (Xiangan), Fujian, Xiamen: 361101

Patentee before: Sanweisi Environment Protection Industry Co., Ltd., Xiamen

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20170116

Address after: 361000 Xiamen torch high tech Zone (Xiangan) Industrial Zone, Xiang Ming Road, No. 4, building 5, No.

Patentee after: Xiamen Bairui Environmental Protection Technology Co., Ltd.

Address before: 361101 Xiamen Province torch high tech Zone (Xiangan) Industrial Zone Xiang Ming Road, No. 5

Patentee before: Xiamen Savings Environmental Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20080820