CN201097177Y - Scrap material matching device for multi-type mixing stream production line - Google Patents
Scrap material matching device for multi-type mixing stream production line Download PDFInfo
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- CN201097177Y CN201097177Y CNU2007200877362U2007200877362U CN200720087736U CN201097177Y CN 201097177 Y CN201097177 Y CN 201097177Y CN U2007200877362U2007200877362 U CNU2007200877362U2007200877362 U CN U2007200877362U2007200877362U CN 200720087736 U CN200720087736 U CN 200720087736U CN 201097177 Y CN201097177 Y CN 201097177Y
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Abstract
The utility model discloses a floor stock material matching device for the multi-breed mix flow production, which comprises a mark reading device, an input device, a display device, a floor stock material matching warehouse storage device and an output device which are respectively connected with a microprocessor; the mark reading device is installed at the producing floor stock, the coding information of the production and the material sent by the mark reading device is received through the microprocessor, and production codes are sent to the floor stock material matching judging warehouse storage device, and the material codes returned back by the floor stock material matching warehouse storage device is compared with the material codes read by the mark reading device to obtain a matching result, then the result is sent to the output device and the output device can alarm automatically when the matching is mistaken. The floor stock material matching device overcomes the drawbacks such as misloading, missed loading and low matching efficiency easily caused by manual matching judgment, the requirements of small batches and multiple breeds can be satisfied, and the floor stock material matching device is suitable for the production requirements of the prior manufacturing industry such as automobiles and electrical home appliances, etc.
Description
Technical field
The utility model belongs to the industrial production material administrative skill, is specifically related to a kind of many kinds mix flow limit material coalignment.
Technical background
Aggravation and development of science and technology along with market competition, traditional production in enormous quantities pattern can not well adapt to current diversified, the personalized day by day market demand in the manufacturing industry such as automobile, household electrical appliances, and short run, many kinds mixed flow Assembling Production become the production model of main flow just gradually.The mixed flow assembling is not change substantially under the situation of production organizational mode, produces multiple different model on same streamline, the product of varying number.The kind of product and quantity change with the variation of customer demand, in the shortest time, satisfy the demand of different consumer's variations, personalization to greatest extent.
Many kinds mixed flow is produced and must be caused the kind of material part and quantity to roll up, such as, automobile is one of product that Assembly part is maximum in the popular current consumption product, to assemble the 1200-1500 kind at every automobile of assembly shop, more than 3000 part, it is the precondition that auto assembly is finished that one of so many part much are assemblied on the vehicle body like clockwork, is the basis that effectively guarantees car mass.Especially the installation of critical components such as engine, skylight, tire, wire harness is mated, if make the mistake accidentally, may cause doing over again, delaying of production, even dispatch from the factory and cause quality problems, influence corporate image, thereby material coupling in line limit just becomes general assembly production urgent problem under many kinds mixed flow production model.
In present mixed flow was produced, line limit material coupling link was responsible for by artificial still according to the traditional mode of production pattern always, by the workman of production scene according to the data of manual report or even the personal experience checks material and whether vehicle mates.This mode is under traditional mode of production, because the kind of part is more limited, product type is less, even can satisfy the requirement of production.But under present many kinds mixed flow production model, because the kind and the quantity of part sharply increase, product type is various, even need revise product type and part configuration according to customer order temporarily.Under such condition of production, traditional matching way is subjected to the congenital restriction of people's ability can not satisfy the requirement of production scene, very easily causes misloading, the neglected loading of part, forms serious quality problems, becomes the bottleneck of production.Thereby, realize that the robotization of line limit material matching judgment just becomes the problem that solution is needed in the production of many kinds mixed flow badly.
Summary of the invention
The purpose of this utility model is to provide a kind of many kinds mix flow limit material coalignment, and this device can be realized many kinds mixed flow production center line automatic matching judgment of limit material and warning.
Many kinds mix flow limit material coalignment that the utility model provides comprises the sign reading device, input media, display device, line limit material coupling storehouse memorizer and the output unit that link to each other with microprocessor respectively;
The sign reading device is installed in the production line limit, is used to read product coding and material code, and sends microprocessor to;
Input media is used for the input of auxiliaring coding information and line limit material coupling storehouse rule is set, and sends microprocessor to;
Line limit material coupling storehouse memorizer is used to store product coding and the material code that has corresponding relation, and it receives the product coding that microprocessor sends, and returns corresponding material code after the extraction and gives microprocessor;
Microprocessor receives product and the material code information that the sign reading device sends, product coding is sent to line limit material matching judgment storehouse memorizer, and line limit material coupling storehouse memorizer material code of returning and the material code that the sign reading device reads compared, draw matching result, then the result is sent to output unit, the signal output judged result that output unit transmits according to microprocessor, and when matching error, report to the police automatically;
Display device receives the information of microprocessor transmission and is shown.
The utility model utilizes computing machine to carry out line limit material matching judgment automatically, can reduce problems such as misloading, neglected loading, improves matching efficiency, thereby reduces the production time, improves the quality of production.The utility model has overcome that artificial matching judgment causes causes misloading, neglected loading easily, and the not high drawback of matching efficiency can satisfy the requirement that many kinds of short run mixed flow is produced, and adapts to the production requirement of manufacturings such as current automobile, household electrical appliances.
Description of drawings
Fig. 1 is the structural representation of many kinds of the utility model mix flow limit material coalignment.
Fig. 2 is the workflow diagram of many kinds of the utility model mix flow limit material coalignment.
Embodiment
Below in conjunction with accompanying drawing and example the utility model is described in further detail.
As shown in Figure 1, the utility model device comprises sign reading device 1, input media 2, microprocessor 3, display device 4, line limit material coupling storehouse memorizer 5 and output unit 6.
Sign reading device 1 is installed in the position that product and material code information are convenient to read in the production line limit, links to each other with microprocessor 3.When product arrives station, read product coding A and material code b respectively by sign reading device 1, and these 2 coded messages are sent to microprocessor 3.Sign reading device 1 can adopt barcode scanner.
Input media 2 links to each other with microprocessor 3, sets in order to input of auxiliaring coding information and line limit material coupling storehouse rule.
Microprocessor 3 and line limit material coupling storehouse memorizer 4 are positioned at workshop, realize the software environment of line limit material matching judgment.Microprocessor 3 is stored in material code b in the storage unit of self after receiving the product coding A and material code b of sign reading device 1 transmission, and product coding A is sent to line limit material coupling storehouse memorizer 5.
Line limit material storer 4 internal memories contain each product coding A and its corresponding material code B.Line limit material storer 4 is behind the product coding A that receives microprocessor 3 transmission, and the material code B that it is corresponding returns microprocessor 3.
Microprocessor 3 receives 2 material code information: the material code b that sign reading device 1 sends, the material code B that line limit material coupling storehouse memorizer 5 sends.Microprocessor 3 compares these 2 coded messages: if B=b, then product and material coupling is correct; Otherwise, product and material matching error.Microprocessor 3 is converted to output mode signal with the matching result that relatively draws and sends to output unit 5.
Output unit 5 is responsible for the signal that microprocessor 3 transmits, and this device can be reported to the police when matching error automatically.
The display device 4 auxiliary output signals that show.
Working mechanism of the present utility model is: this device reads product coding A and material code b by sign reading device 1, and these 2 coded messages are passed to microprocessor 3.Microprocessor 3 sends to line limit material matching judgment storehouse memorizer 5 with product coding A, and the material code b that the material code B that line limit material coupling storehouse memorizer 5 is returned and code identification reading device 1 read compares, draw matching result, then the result is converted to output mode signal and sends to output unit 5 outputs.
Illustrate the application of the utility model in the automobile industry general assembly is produced below.
This example comprises bar code scan rifle, main frame, display screen, line limit material coupling storehouse memorizer, signal beacon.
Reading device adopts Symbol P300PRO bar code scan rifle, the auxiliary input of available in case of necessity keyboard and mouse.The bar code scan rifle links to each other with main frame, and vehicle body coding and the line limit material code that reads is sent to main frame.
Host microprocessors adopts Intel PXA270, and line limit material coupling storehouse memorizer adopts 4G CF card, and display adopts LCD 320 * 240 display screens.After the coded message that main frame reception bar code scan rifle reads is carried out matching judgment, the matching result dress is changed to output mode signal sends to the signal beacon.
The signal beacon adopts ST45B-BZ signal beacon.If material and vehicle body coupling, then the signal beacon shows green; If material and vehicle body do not match, then signal lamp shows redness, and sends chimes of doom, reminds the workman of production scene to choose material again.
Claims (1)
1, a kind of many kinds mix flow limit material coalignment is characterized in that: this device comprises sign reading device (1), input media (2), display device (4), line limit material coupling storehouse memorizer (5) and the output unit (6) that links to each other with microprocessor (3) respectively;
Sign reading device (1) is installed in the production line limit, is used to read product coding and material code, and sends microprocessor (3) to;
Input media (2) is used for the input of auxiliaring coding information and line limit material coupling storehouse rule is set, and sends microprocessor (3) to;
Line limit material coupling storehouse memorizer (5) is used to store product coding and the material code that has corresponding relation, and it receives the product coding that microprocessor (3) sends, and returns corresponding material code after the extraction and gives microprocessor (3);
Microprocessor (3) receives product and the material code information that sign reading device (1) sends, product coding is sent to line limit material matching judgment storehouse memorizer (5), and line limit material coupling storehouse memorizer (5) material code of returning and the material code that sign reading device (1) reads compared, draw matching result, then the result is sent to output unit (6), the signal output judged result that output unit (6) transmits according to microprocessor, and when matching error, report to the police automatically;
Display device (4) receives the information of microprocessor (3) transmission and is shown.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200877362U2007200877362U CN201097177Y (en) | 2007-10-22 | 2007-10-22 | Scrap material matching device for multi-type mixing stream production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200877362U2007200877362U CN201097177Y (en) | 2007-10-22 | 2007-10-22 | Scrap material matching device for multi-type mixing stream production line |
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| Publication Number | Publication Date |
|---|---|
| CN201097177Y true CN201097177Y (en) | 2008-08-06 |
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| CNU2007200877362U2007200877362U Expired - Fee Related CN201097177Y (en) | 2007-10-22 | 2007-10-22 | Scrap material matching device for multi-type mixing stream production line |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102708442A (en) * | 2012-04-18 | 2012-10-03 | 华中科技大学 | Intelligent material matching controlling system and applications thereof |
| CN103049770A (en) * | 2012-09-24 | 2013-04-17 | 共青城赛龙通信技术有限责任公司 | SMT (Surface Mount Technology) anti-false material detection system and method |
| CN103090679A (en) * | 2011-11-02 | 2013-05-08 | 上海宝信软件股份有限公司 | Multi-type material continuously feeding method for |
| CN103430198A (en) * | 2010-12-31 | 2013-12-04 | 纽乐金集团 | Method, system and apparatus for managing inventory |
| CN104813248A (en) * | 2012-11-23 | 2015-07-29 | 菲尼克斯电气公司 | System for providing individually configured safety switching relay |
| CN106031975A (en) * | 2015-03-16 | 2016-10-19 | 西门子数控（南京）有限公司 | Methods for assembling component and product, and product assembling system |
| CN108098293A (en) * | 2017-12-22 | 2018-06-01 | 大连运明自动化技术有限公司 | A kind of smart electronics picking method for assembling line |
| CN108609362A (en) * | 2018-05-03 | 2018-10-02 | 安徽江淮汽车集团股份有限公司 | A kind of line side material allocation system and method |
| CN108663997A (en) * | 2017-03-31 | 2018-10-16 | 东莞中创智能制造***有限公司 | A kind of mixed technique producing line working method of mixed product |
| CN111580480A (en) * | 2020-05-18 | 2020-08-25 | Oppo（重庆）智能科技有限公司 | Production management method and device and computer readable storage medium |
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2007
- 2007-10-22 CN CNU2007200877362U2007200877362U patent/CN201097177Y/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103430198B (en) * | 2010-12-31 | 2017-10-27 | 纽乐金集团 | Mthods, systems and devices for managing stock |
| CN103430198A (en) * | 2010-12-31 | 2013-12-04 | 纽乐金集团 | Method, system and apparatus for managing inventory |
| CN103090679A (en) * | 2011-11-02 | 2013-05-08 | 上海宝信软件股份有限公司 | Multi-type material continuously feeding method for |
| CN103090679B (en) * | 2011-11-02 | 2014-12-03 | 上海宝信软件股份有限公司 | Multi-type material continuously feeding method for |
| CN102708442A (en) * | 2012-04-18 | 2012-10-03 | 华中科技大学 | Intelligent material matching controlling system and applications thereof |
| CN103049770A (en) * | 2012-09-24 | 2013-04-17 | 共青城赛龙通信技术有限责任公司 | SMT (Surface Mount Technology) anti-false material detection system and method |
| US9904265B2 (en) | 2012-11-23 | 2018-02-27 | Phoenix Contact Gmbh & Co. Kg | System for providing an individually configured safety switching relay |
| CN104813248B (en) * | 2012-11-23 | 2017-09-05 | 菲尼克斯电气公司 | For the system for the safety relay for providing individual cultivation |
| CN104813248A (en) * | 2012-11-23 | 2015-07-29 | 菲尼克斯电气公司 | System for providing individually configured safety switching relay |
| CN106031975A (en) * | 2015-03-16 | 2016-10-19 | 西门子数控（南京）有限公司 | Methods for assembling component and product, and product assembling system |
| CN108663997A (en) * | 2017-03-31 | 2018-10-16 | 东莞中创智能制造***有限公司 | A kind of mixed technique producing line working method of mixed product |
| CN108098293A (en) * | 2017-12-22 | 2018-06-01 | 大连运明自动化技术有限公司 | A kind of smart electronics picking method for assembling line |
| CN108609362A (en) * | 2018-05-03 | 2018-10-02 | 安徽江淮汽车集团股份有限公司 | A kind of line side material allocation system and method |
| CN108609362B (en) * | 2018-05-03 | 2019-12-17 | 安徽江淮汽车集团股份有限公司 | Line-edge material distribution system and method |
| CN111580480A (en) * | 2020-05-18 | 2020-08-25 | Oppo（重庆）智能科技有限公司 | Production management method and device and computer readable storage medium |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SCUT DIGITAL DEVICE MANUFACTURING NATIONAL ENGINEE Free format text: FORMER OWNER: HUAZHONG SCINECE AND TECHNOLOGY UNIV Effective date: 20120222 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20120222 Address after: 430074 Hubei Province, Wuhan city Hongshan District Luoyu Road No. 1037 Patentee after: China workers manufacturing equipment digital National Engineering Center Co Ltd Address before: 430074 Hubei Province, Wuhan city Hongshan District Luoyu Road No. 1037 Patentee before: Huazhong University of Science and Technology |
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080806 Termination date: 20121022 |