CN201094955Y - Simple bearing cleaning machine - Google Patents
Simple bearing cleaning machine Download PDFInfo
- Publication number
- CN201094955Y CN201094955Y CNU2007200598186U CN200720059818U CN201094955Y CN 201094955 Y CN201094955 Y CN 201094955Y CN U2007200598186 U CNU2007200598186 U CN U2007200598186U CN 200720059818 U CN200720059818 U CN 200720059818U CN 201094955 Y CN201094955 Y CN 201094955Y
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- cleaning machine
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Abstract
The utility model discloses a simple bearing washing machine that comprises a cabinet rack and a cleaning fluid supply system; the lower part of the cabinet rack is provided with a rotary drive device and a bearing pallet that is driven by the rotary drive device; the upper part of the cabinet rack is provided with a bearing cleaning device that is connected with the water supply pipe of the cleaning fluid supply system and can be lifted vertically. The bearing washing machine can clean all different parts of the bearing, in particular the deep groove in the middle of the bearing roller; and the internal grease can also be cleaned. No grease can be left after the rotation of the roller. The bearing washing machine has the advantages of simple structure, low manufacturing cost, small area, no demand for sink or external facilities, low cleaning cost and short cleaning time.
Description
Technical field
The utility model relates to a kind of simple and easy bearing cleaning machine, belongs to the cleaning equipment field.
Background technology
At present, domestic railcar wheel set bearing is because the maintenance negligible amounts generally adopt the artificial mode of cleaning of cleaning agent, but this mode is comparatively backward, and cleaning takes time and effort, and effect is desirable not to the utmost.Domestic also have corresponding cleaning equipment, and the mode that this kind equipment generally adopts saturated vapor degrease, hot water to clean is cleaned the back and prevented bearing rust for the moisture that removes bearing surface, also need increase air-dry and the oil spout operation.This cleaning is cleaned a bearing and is needed a plurality of stations, and the equipment manufacturing cost height, floor space is big, scavenging period is long, and the recirculated water after the cleaning is also more difficult.
Summary of the invention
The purpose of this utility model is at the problems referred to above weak point, and a kind of easy bearing cleaning machine is provided, and it is simple in structure, and is easy to use, and scavenging period is short and cleaning cost is low.
In order to achieve the above object, the utility model is by the following technical solutions:
A kind of simple and easy bearing cleaning machine, comprise cabinet rake and cleaning solution supplying system, the cabinet rake bottom is provided with rotating driving device and drives the bearing pallet of rotation by rotating driving device, but cabinet rake top is provided with and is connected with the feed pipe of cleaning solution supplying system and the bearing cleaning device of vertical lift.
Above-mentioned rotating driving device comprises the bearing pallet seat that is used for support bearing pallet, the impeller that is connected with bearing pallet seat and the impeller-driven nozzle that is positioned at the impeller both sides and is connected with feed pipe.
Above-mentioned bearing pallet is that movable axie Support tray and its inner periphery are provided with some loading bearing and support fins that bearing is built on stilts of being used for.
In order to increase the convenience that this equipment uses, it also comprises a bearing retainer disk-transporting device, and this bearing retainer disk-transporting device comprises that the pallet of being located at the cabinet rake bottom moves the driving cylinder, pushed away iron and be in conplane in order to carry the bearing support of support bearing pallet with bearing pallet seat in order to the bearing pallet that the bearing pallet is moved in and out washing station by this air cylinder driven.
Above-mentioned bearing cleaning device comprises a diversion seat that is connected with feed pipe, and this diversion seat top is connected with elevating mechanism and guiding mechanism on being located at the cabinet rake internal fixation plate, is provided with the nozzle of stretching in the middle part of its below and pops one's head in.
Above-mentioned diversion seat below periphery is provided with one group of direct projection diversion seat nozzle and one group of oblique fire diversion seat nozzle; Described nozzle probe top is provided with the nozzle of popping one's head on a group, and the bottom is provided with the nozzle of popping one's head under a group, and the distance between described upward probe nozzle and the following probe nozzle is greater than the width of bearing.
Above-mentioned guiding mechanism by the guide holder that is installed on the cabinet rake internal fixation plate, pass the guiding slide bar that guide holder is connected with diversion seat and the locking member that is enclosed within on the guiding slide bar is formed.
Above-mentioned elevating mechanism is one can make the elevating mechanism of bearing cleaning device along the guiding vertical lift of guiding mechanism by air cylinder driven.
The spray angle of above-mentioned probe nozzle is 95 °.
The spray angle of above-mentioned oblique fire diversion seat nozzle is 30 °.
Simple and easy bearing cleaning machine described in the utility model, it is simple in structure, and equipment manufacturing cost is low, occupation of land is little, need not pond and external equipment, and it also has the advantage that scavenging period is short and cleaning cost is low.
Description of drawings
Fig. 1 is the utility model structure cutaway view;
Fig. 2 is the utility model bearing retainer disk-transporting device structural representation;
Fig. 3 is bearing cleaning device of the present utility model structure cutaway view when initial position;
Fig. 4 is bearing cleaning device of the present utility model structure cutaway view when the operating position;
Fig. 5 is a guiding mechanism part-structure schematic diagram of the present utility model;
Fig. 6 is the rotating driving device structure vertical view of the utility model bearing pallet.
Below in conjunction with accompanying drawing with the specific embodiment that the railcar wheel set bearing is applied as example the utility model is further described, but is not limited thereto specific examples:
The specific embodiment
Shown in Fig. 1 to 6, simple and easy bearing cleaning machine described in the utility model, it has a cabinet rake 1, cabinet rake is provided with switch door 11, have in cabinet sets up cleaning solution feed system 7, bearing cleaning device 2, rotating driving device 4, elevating mechanism 5, guiding mechanism 6, can assembling bearing bearing pallet 3 and bearing retainer disk-transporting device.
Further, as shown in Figure 1, 2, described bearing pallet 3 is movably parts of an independence, and inner periphery is provided with some support fins, is used for loading bearing and bearing is built on stilts.Bearing pallet 3 can move in and out washing station under the promotion of bearing retainer disk-transporting device 8; Above-mentioned bearing retainer disk-transporting device 8 is moved driving cylinder 81, is pushed away iron 82 and be in conplane bearing support 83 in order to conveying support bearing pallet 3 with bearing pallet seat 41 in order to the bearing pallet that bearing pallet 3 is moved in and out washing station by this air cylinder driven and form by pallet, bearing pallet 3 can be pushed away iron 82 and be delivered to the cleaning position by the pallet of bearing retainer disk-transporting device 8, and after cleaning is finished, push away iron 82 by bearing retainer disk-transporting device 8 pallets and shift out.Shown in Fig. 3,4 and 6, described rotating driving device 4 is by the bearing pallet seat 41 that is used for support bearing pallet 3, the impeller 42 that is connected with bearing pallet seat and be positioned at impeller 42 both sides and supply with the impeller-driven nozzle 43 that the feed pipe 72 of conveying device 7 is connected with cleaning solution and form, impeller-driven nozzle 43 hydrojets promote impeller 42 rotations, and impeller 41 drives bearing pallet seat 41 rotation together.Above-mentioned cleaning solution is supplied with conveying device 7 and is made up of hydraulic pump 71, liquid reserve tank and feed pipe 72.Shown in Fig. 3,4, there is a cabinet rake fixed head 12 described bearing pallet 3 tops, and a bearing cleaning device 2, elevating mechanism 5 and guiding mechanism 6 are installed on the fixed head 12.Further, above-mentioned bearing cleaning device 2 comprises a diversion seat 21 that is connected with feed pipe 72 and is enclosed in the outer retaining liquid cover 25 of diversion seat, diversion seat 21 tops are connected with elevating mechanism 5 and guiding mechanism 6 on being installed on fixed head 43, its below periphery is provided with two groups of diversion seat nozzles 23, one group of direct projection diversion seat nozzle and one group of oblique fire diversion seat nozzle, and its middle part, below is provided with the nozzle probe of stretching 22, nozzle 22 tops of popping one's head in are provided with on two groups probe nozzle 24, the bottom is provided with probe nozzle 24 under two groups, and the distance between described upward probe nozzle 24 and the following probe nozzle 24 is greater than the width of bearing.Above-mentioned oblique fire diversion seat nozzle 23 and probe nozzle 24 are arranged to certain spray angle to obtain best cleaning performance, and wherein the best spray angle α of oblique fire diversion seat nozzle 23 is 30 °, and the best spray angle β of probe nozzle 24 is 95 °, as shown in Figure 2.Above-mentioned elevating mechanism 5 is an air cylinder driven elevating mechanism, and its driving bearing cleaning device 2 vertically moves up and down along the guide direction of guiding mechanism.Shown in Fig. 3 and 5, above-mentioned guiding mechanism 6 is by the guide holder 61 that is installed on fixed head 12, passing guide holder 61 forms in guiding slide bar 62 that diversion seat 21 connects and the locking member 63 that is enclosed within on the guiding slide bar 62, locking member 63 is made up of a lock tube 631 and a lock-screw 632, locking member 63 can guarantee that lift cylinder 5 can lock at an arbitrary position, when bearing cleaning device 2 arrives default best jetting height, tighten lock-screw, guiding slide bar 62 locking positionings at a best test height, are guaranteed that bearing cleaning device 2 accurately is positioned at best jet cleaning position.
Should be noted that above-mentioned rotating driving device also can be the waterproof motor drive.
Below by application principle and result of use the utility model is further described:
Simple and easy bearing cleaning machine of the present utility model, its bearing cleaning device adopt air cylinder driven to realize the oscilaltion campaign, and the bearing pallet drives rotation by the rotating driving device that the hydraulic pump shunting drives.Cleansing medium adopts kerosene or diesel oil to add 10% stator oil, cleaning pressure 0.7～1Mpa, flow 250L/min, and changing a cleansing medium can 100 railcar wheel set bearing of wash cycles.The bearing cleaning device has adopted 6 groups of nozzles, below four groups of probe nozzles can select U.S. SPRAYING VeeJet 9520 special-purpose washer jets for use, spray angle 95 degree is under the situation of pressure 1Mpa, flow is 12L/min, is used for finishing the cleaning to bearing roller and medial surface; Above two groups of seat nozzles select U.S. SPRAYING VeeJet 1570 nozzles for use, spray angle 30 degree, under the situation of pressure 1Mpa, flow is 50L/min, wherein one group of cleaning that is used for finishing to retainer groove and retainer and bearing outer ring crevice place, another group is used for the cleaning of outer surface.
Before this equipment comes into operation, to debug, mainly adjust guiding mechanism to set the best jet cleaning height of bearing cleaning device.The location of bearing cleaning device is the key that guarantees cleaning performance, and its concrete operations of adjusting setting are: cylinder is fallen, and the nozzle probe bottom surface of bearing cleaning device contacts with the bearing tray bottom surface, locks component locations on the record guide post.Rise cylinder, locking member is moved down 10mm locking (distance that locking member moves down is decided according to actual conditions), can guarantee that like this nozzle probe bottom surface and bearing tray bottom surface keep the distance of 10mm, guarantee that the bearing cleaning device can be positioned at best jet cleaning height.
During use, earlier the railcar wheel set bearing is lain in a horizontal plane on the bearing pallet, press start button then, equipment begins automatic work.This equipment at first moves on the bearing pallet seat by the bearing pallet that the bearing retainer disk-transporting device will be equipped with bearing, after the bearing retainer disk-transporting device is retracted, the bearing cleaning device is fallen, scavenging pump starts and the beginning bearing cleaning, and bearing pallet seat drives the bearing retainer disc spins that bearing is housed simultaneously under the effect of cleaning fluid.Cleaning was undertaken by the predefined time, and scavenging period also can be adjusted by the time set button on the panel, is respectively 30s, 50s, 80s and 120s, and the initial setting scavenging period is 50s.After cleaning finished, the bearing pallet that the bearing retainer disk-transporting device will be equipped with bearing shifted out, thereby finished a bearing clean cycle.
The utility model can all can clean up each position of bearing, the deep trouth in the middle of the bearing roller particularly, and internal grease also can be rinsed well, after roller rotates, does not also have fat residue.
The utility model cost simple in structure is low, it is little to take up an area of, need not pond and outside plant, the cleaning cost is low and scavenging period short, is example with the railcar wheel set bearing, clean a cover bearing and only need 50 seconds time.
Claims (10)
1, a kind of simple and easy bearing cleaning machine, comprise cabinet rake and cleaning solution supplying system, it is characterized in that, the cabinet rake bottom is provided with rotating driving device and drives the bearing pallet of rotation by rotating driving device, but cabinet rake top is provided with and is connected with the feed pipe of cleaning solution supplying system and the bearing cleaning device of vertical lift.
2, simple and easy bearing cleaning machine according to claim 1 is characterized in that: described rotating driving device comprises the bearing pallet seat that is used for support bearing pallet, the impeller that is connected with bearing pallet seat and the impeller-driven nozzle that is positioned at the impeller both sides and is connected with feed pipe.
3, simple and easy bearing cleaning machine according to claim 1 is characterized in that: described bearing pallet is that movable axie Support tray and its inner periphery are provided with some loading bearing and support fins that bearing is built on stilts of being used for.
4, simple and easy bearing cleaning machine according to claim 3, it is characterized in that: also comprise a bearing retainer disk-transporting device, this bearing retainer disk-transporting device comprises that the pallet of being located at the cabinet rake bottom moves the driving cylinder, pushed away iron and be in conplane in order to carry the bearing support of support bearing pallet with bearing pallet seat in order to the bearing pallet that the bearing pallet is moved in and out washing station by this air cylinder driven.
5, simple and easy bearing cleaning machine according to claim 1, it is characterized in that: described bearing cleaning device comprises a diversion seat that is connected with feed pipe, this diversion seat top is connected with elevating mechanism and guiding mechanism on being located at the cabinet rake internal fixation plate, is provided with the nozzle of stretching in the middle part of its below and pops one's head in.
6, simple and easy bearing cleaning machine according to claim 5 is characterized in that: described diversion seat below periphery is provided with one group of direct projection diversion seat nozzle and one group of oblique fire diversion seat nozzle; Described nozzle probe top is provided with the nozzle of popping one's head on a group, and the bottom is provided with the nozzle of popping one's head under a group, and the distance between described upward probe nozzle and the following probe nozzle is greater than the width of bearing.
7, simple and easy bearing cleaning machine according to claim 5 is characterized in that: described guiding mechanism by the guide holder that is installed on the cabinet rake internal fixation plate, pass the guiding slide bar that guide holder is connected with diversion seat and the locking member that is enclosed within on the guiding slide bar is formed.
8, simple and easy bearing cleaning machine according to claim 5 is characterized in that: described elevating mechanism is one can make the elevating mechanism of bearing cleaning device along the guiding vertical lift of guiding mechanism by air cylinder driven.
9, simple and easy bearing cleaning machine according to claim 6 is characterized in that: the spray angle of described probe nozzle is 95 °.
10, simple and easy bearing cleaning machine according to claim 6 is characterized in that: the spray angle of described oblique fire diversion seat nozzle is 30 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200598186U CN201094955Y (en) | 2007-11-20 | 2007-11-20 | Simple bearing cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200598186U CN201094955Y (en) | 2007-11-20 | 2007-11-20 | Simple bearing cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201094955Y true CN201094955Y (en) | 2008-08-06 |
Family
ID=39922013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200598186U Expired - Lifetime CN201094955Y (en) | 2007-11-20 | 2007-11-20 | Simple bearing cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201094955Y (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102397849A (en) * | 2010-09-10 | 2012-04-04 | 速技能机械有限公司 | Turret-type cleaning apparatus |
| CN102527659A (en) * | 2012-01-17 | 2012-07-04 | 浙江新昌皮尔轴承有限公司 | Process and device for cleaning bearing by using water aqua |
| CN102909192A (en) * | 2012-11-27 | 2013-02-06 | 河南省中原内配股份有限公司 | High-pressure cleaning machine of cylinder sleeve |
| CN103008274A (en) * | 2012-11-30 | 2013-04-03 | 安徽宝辉清洗设备制造有限公司 | Cylinder part cleaning machine |
| CN103128067A (en) * | 2011-11-24 | 2013-06-05 | 苏州贝得科技有限公司 | Machine-shell inner-wall cleaning device and rinsing device |
| CN103286105A (en) * | 2013-06-04 | 2013-09-11 | 无锡金顶石油管材配件制造有限公司 | Steel pipe cleaning device |
| CN103286159A (en) * | 2013-06-04 | 2013-09-11 | 无锡金顶石油管材配件制造有限公司 | Device for removing rust of steel pipe |
| CN103464429A (en) * | 2013-10-03 | 2013-12-25 | 安徽白兔湖动力有限公司 | Single-station automatic cleaning machine for cylinder liner |
| CN103785632A (en) * | 2014-02-27 | 2014-05-14 | 无锡诚石轴承有限公司 | Bristle brush cleaning machine for micro bearing inner ring |
| CN104338700A (en) * | 2013-08-01 | 2015-02-11 | 无锡深蓝自动化设备有限公司 | Positioning type swirl washing machine |
| CN105921438A (en) * | 2016-06-16 | 2016-09-07 | 江苏永尚能源科技有限公司 | Cleaning device for producing seal piece |
| CN106111608A (en) * | 2016-08-30 | 2016-11-16 | 无锡市翔隆机械科技有限公司 | Compress rotary cleaning mechanism |
| CN106925568A (en) * | 2017-05-16 | 2017-07-07 | 捷开通讯(深圳)有限公司 | Dust automatic clearing apparatus and board separator |
| CN107282503A (en) * | 2017-07-21 | 2017-10-24 | 中信戴卡股份有限公司 | A kind of vehicle wheel cleaning device |
| CN107654825A (en) * | 2017-09-14 | 2018-02-02 | 新昌县大雄锻造有限公司 | A kind of lossless low scrappage profile shaft holds Special Automatic addition lubricating oil machinery |
| CN112122204A (en) * | 2020-08-31 | 2020-12-25 | 江苏汤臣汽车零部件有限公司 | High-pressure flushing device for automobile impeller |
-
2007
- 2007-11-20 CN CNU2007200598186U patent/CN201094955Y/en not_active Expired - Lifetime
Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9643218B2 (en) | 2010-09-10 | 2017-05-09 | Sugino Machine Limited | Turret-type cleaning apparatus |
| CN102397849A (en) * | 2010-09-10 | 2012-04-04 | 速技能机械有限公司 | Turret-type cleaning apparatus |
| CN102397849B (en) * | 2010-09-10 | 2014-06-25 | 速技能机械有限公司 | Turret-type cleaning apparatus |
| CN103128067A (en) * | 2011-11-24 | 2013-06-05 | 苏州贝得科技有限公司 | Machine-shell inner-wall cleaning device and rinsing device |
| CN102527659A (en) * | 2012-01-17 | 2012-07-04 | 浙江新昌皮尔轴承有限公司 | Process and device for cleaning bearing by using water aqua |
| CN102909192A (en) * | 2012-11-27 | 2013-02-06 | 河南省中原内配股份有限公司 | High-pressure cleaning machine of cylinder sleeve |
| CN103008274A (en) * | 2012-11-30 | 2013-04-03 | 安徽宝辉清洗设备制造有限公司 | Cylinder part cleaning machine |
| CN103008274B (en) * | 2012-11-30 | 2015-02-04 | 安徽宝辉清洗设备制造有限公司 | Cylinder part cleaning machine |
| CN103286159A (en) * | 2013-06-04 | 2013-09-11 | 无锡金顶石油管材配件制造有限公司 | Device for removing rust of steel pipe |
| CN103286105A (en) * | 2013-06-04 | 2013-09-11 | 无锡金顶石油管材配件制造有限公司 | Steel pipe cleaning device |
| CN104338700A (en) * | 2013-08-01 | 2015-02-11 | 无锡深蓝自动化设备有限公司 | Positioning type swirl washing machine |
| CN104338700B (en) * | 2013-08-01 | 2016-08-17 | 无锡深蓝自动化设备有限公司 | A kind of location formula eddy current cleaning machine |
| CN103464429A (en) * | 2013-10-03 | 2013-12-25 | 安徽白兔湖动力有限公司 | Single-station automatic cleaning machine for cylinder liner |
| CN103785632B (en) * | 2014-02-27 | 2016-06-29 | 无锡诚石轴承有限公司 | Miniature bearing inner ring hairbrush-cleaning machine |
| CN103785632A (en) * | 2014-02-27 | 2014-05-14 | 无锡诚石轴承有限公司 | Bristle brush cleaning machine for micro bearing inner ring |
| CN105921438A (en) * | 2016-06-16 | 2016-09-07 | 江苏永尚能源科技有限公司 | Cleaning device for producing seal piece |
| CN106111608A (en) * | 2016-08-30 | 2016-11-16 | 无锡市翔隆机械科技有限公司 | Compress rotary cleaning mechanism |
| CN106111608B (en) * | 2016-08-30 | 2019-04-12 | 无锡市翔隆机械科技有限公司 | Compress rotary cleaning mechanism |
| CN106925568A (en) * | 2017-05-16 | 2017-07-07 | 捷开通讯(深圳)有限公司 | Dust automatic clearing apparatus and board separator |
| CN106925568B (en) * | 2017-05-16 | 2019-12-06 | 捷开通讯(深圳)有限公司 | Automatic dust removing device and plate separator |
| CN107282503A (en) * | 2017-07-21 | 2017-10-24 | 中信戴卡股份有限公司 | A kind of vehicle wheel cleaning device |
| CN107654825A (en) * | 2017-09-14 | 2018-02-02 | 新昌县大雄锻造有限公司 | A kind of lossless low scrappage profile shaft holds Special Automatic addition lubricating oil machinery |
| CN112122204A (en) * | 2020-08-31 | 2020-12-25 | 江苏汤臣汽车零部件有限公司 | High-pressure flushing device for automobile impeller |
| CN112122204B (en) * | 2020-08-31 | 2022-03-29 | 江苏汤臣汽车零部件有限公司 | High-pressure flushing device for automobile impeller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20080806 |