CN201067848Y - Digital control machine tool precision detecting and tool setting device - Google Patents

Digital control machine tool precision detecting and tool setting device Download PDF

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Publication number
CN201067848Y
CN201067848Y CNU200720038444XU CN200720038444U CN201067848Y CN 201067848 Y CN201067848 Y CN 201067848Y CN U200720038444X U CNU200720038444X U CN U200720038444XU CN 200720038444 U CN200720038444 U CN 200720038444U CN 201067848 Y CN201067848 Y CN 201067848Y
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China
Prior art keywords
machine tool
casing
tool
control machine
tool setting
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Expired - Lifetime
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CNU200720038444XU
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Chinese (zh)
Inventor
吕常魁
刘源
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Priority to CNU200720038444XU priority Critical patent/CN201067848Y/en
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Abstract

The utility model relates to a precision testing and tool setting device for an NC machine tool, comprising a casing, a cover, a horizontal water column and dial gauges or micrometer gauges. The two dial gauges or micrometer gauges are arranged in the casing and are mutually vertical to the extension directions of the contacts of the gauges. The cover is arranged on and connected with the upper side of the casing, and the horizontal water column is fixed on the casing. The utility model has the advantages that the precise testing of various motions along the X and Z directions of the machine tool can be realized by once clamping; the device has good stability, thus leading the testing result to be more precise; the device is light and convenient to install, thus bringing convenience for the repairs of the NC machine tool and for testing workers; the launching of the machine tool is not required in the whole tool setting process, and the device is safe, and no personal injury accident occurs, therefore the device is especially suitable for the novice operators who just start to contact machine tool to do the tool setting; the software and the hardware of the machine tool need not to be changed, and the cost to improve the properties of the NC machine tool is low, at the same time, the utility model has the advantages of simple structure, low production cost and light and beautiful shape.

Description

Digit Control Machine Tool accuracy detection and tool setting device
Technical field
The utility model relates to the lathe measurer, relates in particular to be used for Digit Control Machine Tool accuracy detection and tool setting device.
Background technology
The location of the servo feed system of Digit Control Machine Tool, resetting, backlass precision fine or not extremely important, they directly have influence on the machining accuracy of lathe.Digit Control Machine Tool is in production and assembling process, need carry out strict detection and debugging to feed motion location, resetting, the backlass precision partly of lathe, and after dispatching from the factory, lathe in use also to carry out regular monitoring and debugging, to guarantee the part to be processed quality of stability to above-mentioned precision.
At present, the common method that detects these precision is to load onto dial gauge or amesdial on the magnetic force gauge stand, then these precision is detected respectively.For numerically controlled lathe, its specific practice is: the guide rail or other places that the magnetic force gauge stand are adsorbed on lathe, adjusting connecting rod is horizontal dial gauge or amesdial surface, go to contact gauge outfit with other parts of lathe tool on the knife rest or knife rest then, by observe and contrast table on the reading of pointer and the error amount of the shown coordinate figure of the lathe display location that can measure this lathe respectively, resetting, backlass precision.For CNC milling machine or machining center, its specific practice is: the magnetic force gauge stand is adsorbed on main shaft or the main spindle box, adjusting connecting rod is horizontal dial gauge or amesdial surface, go to contact gauge outfit with certain parts on the workbench then, by observe and contrast table on the reading of pointer and the error amount of the shown coordinate figure of the lathe display location that can measure this lathe respectively, resetting, backlass precision.These error amounts are measured just can be by the compensation of making amendment of the systematic parameter of lathe after coming out, thereby has guaranteed the machining accuracy of lathe.
Such detection mode has following shortcoming, one, when being installed on the lathe, the magnetic force gauge stand to select suitable position, other operation parts for fear of knife rest, planker or lathe bump against with it, connecting rod on the gauge stand draws very longly sometimes for this reason, degradation factor under the magnetic of the magnetic force gauge stand of adding causes the stability of dial gauge not enough, the accuracy that final influence detects; Its two, the magnetic force gauge stand want twice of Installation and Debugging even more X, Z that could finish lathe respectively to the detection of every kinematic accuracy, so not only time-consuming but also effort;
During the lathe in machining workpiece, tool setting is also obtained the X of cutter, the bias compensation value of Z direction, is an important link.The mode of tool setting has only two kinds so far: one is the tool auto-checking instrument tool setting that carries with numerically controlled lathe; Its two, be to adopt the method tool setting start the manual trial cut of lathe.If use the first method tool setting, lathe must be equipped with tool auto-checking instrument so, but the price of tool auto-checking instrument is very expensive, at present the domestic production numerically controlled lathe, generally be unworthy of tool auto-checking instrument for reducing cost, all the more so for the numerically controlled lathe of engineering training usefulness.The trial cut tool setting is not the part difficult matter for skilled operative employee, but not a duck soup for student who just contacts numerically controlled lathe or new hand, careless slightlyly just easily have an accident, as: during manual tool setting, control such as the speed of hand rest, direction, position is inaccurate, can cause and hit cutter, the precision of lathe, knife rest is reduced greatly; For another example: forward type numerically controlled lathe with rotary type tower knife rest, volume is bigger because tool holder stiffness is good, the student must put in head lathe when the trial cut tool setting protective door could be seen the situation of point of a knife trial cut reluctantly, it is more that student's health of short and small stature puts in, and lathe is running up during tool setting, accidentally the personal safety accident will take place.
Summary of the invention
The purpose of this utility model is to overcome the deficiency of prior art, design a kind of: the kinematic accuracy that clamping is convenient, good stability, clamping just can be finished lathe two vertical direction detects and foolproof a kind of Digit Control Machine Tool accuracy detection of tool setting and tool setting device, and it is realized by following technical scheme:
Comprise casing, cover, horizontal water column, dial gauge or amesdial, two dial gauges or amesdial place in the casing by the orthogonal position of the flexible direction of its upper contact head relation, and cover places the casing upside and is attached thereto, and horizontal water column is fixed on the casing.
It is one discoid that the contact of described dial gauge or amesdial is.
Described casing is made up of clamping part and installation portion, described clamping part is a cylinder, be used to be clamped in the chuck of described Digit Control Machine Tool, described installation portion is connected an end of clamping part, which is provided with the square water column groove and the circular table groove that are used for the horizontal water column of placement and dial gauge or amesdial.
Described table groove one side is provided with the rectangular channel that is used to regulate dial gauge or amesdial dial scale that is communicated with it.
Be provided with the circular port that is used to observe dial gauge or amesdial scale at cover corresponding to casing installation portion table groove position.
Rectangular channel position at the corresponding casing of described circular port one side is provided with corresponding rectangular channel.
The beneficial effects of the utility model are: 1) clamping just can be finished the detection of every kinematic accuracy of X, the Z direction of lathe; 2) this device clamping is good at chuck or workbench upward stability, thereby makes testing result more accurate; 3) light and handy and install convenient, for Repairing of Numerically Controlled Machine Tool, commissioning staff's work facilitates; 4) whole tool setting operating process need not to start lathe, and the operator can finish tool setting under away from the situation of machine tool motion spare, fool proof, personal injury accident can not take place, and is particularly suitable for just contacting operation of machine tool green hand's tool setting operation; 5) need not soft, the hardware of lathe itself are made any change, low to the cost of Digit Control Machine Tool improved properties, the utility model apparatus structure is simple simultaneously, and manufacturing cost is also very low; 6) profile is light and handy, attractive in appearance.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the vertical view of structural representation of the present utility model.
Fig. 3 is that the A of the utility model structural representation vertical view is to view.
Fig. 4 is the structural representation of casing 10
Fig. 5 is the structural representation of cover 20
Among the figure, 10 casings, 11 clamping sections, 12 installation portions, 13 table grooves, 14 water column grooves, 15 rectangular channels, 16 screwed holes, 20 covers, 21 circular ports, 22 rectangular channels, 23 circular counter bore, 30 dial gauges, 31 contacts, 40 horizontal water columns, 50 screws.
The specific embodiment
Below in conjunction with drawings and Examples the utility model and advantage thereof are described further.
Contrast Fig. 1, the utility model device mainly is made up of casing 10, cover 20, horizontal water column 40, dial gauge 30.Casing 10 is made up of clamping section 11 and installation portion 12, sees also Fig. 4, and clamping section 11 is a cylinder, is used to be clamped on the machine tool three-jaw chuck or workbench.Installation portion 12 is a semiellipsoid, be connected an end of clamping section (being cylinder), which is provided with the table groove 13 that is used to place dial gauge and the baseplane of water column groove 14, two grooves that are used for the horizontal water column of placement is parallel, parallel with the plane that guarantees dial gauge with the horizontal plane of horizontal water column.Cover 20 places the casing upside, is semiellipsoid also, which is provided with four circular counter bore 23, sees also Fig. 5.Casing 10 corresponding cover circular counter bore positions are provided with screwed hole 16, by screw 50 both are connected, and the casing 10 after the connection is an ellipsoid with cover 20.Be provided with two circular ports 21 at cover 20 corresponding to table groove 13 positions of casing installation portion, be used to observe dial gauge.
Contrast Fig. 2, two dial gauges 30 place in the casing by the orthogonal position of the flexible direction of its upper contact head relation, and the direction of arrow among the figure is represented the flexible direction of the contact of dial gauge.It is one discoid that the contact 31 of dial gauge is, to increase the contact area of point of a knife and contact, saving tool setting time.
Contrast Fig. 3 (in conjunction with Fig. 4, Fig. 5) is provided with the rectangular channel 15 that is communicated with it in two table grooves, 13 1 sides of casing installation portion, position at the corresponding casing rectangle of circular port 21 1 sides of cover 20 slotted eye 15 is provided with the rectangular channel symmetrical with it 22, two rectangular channels lump together becomes a rectangle slotted eye, is used for a rod tool is stretched into the dial scale of regulating dial gauge.
When the utility model device is used to detect Digit Control Machine Tool kinematic accuracy instrument, with its clamping section 11 clampings on chuck, the eye-level bubble is with its placement level, then with the lathe tool on the knife rest or other positions respectively with X, Z to two dial gauges or the gauge outfit of amesdial contact, by observe and contrast table on the reading of pointer and the error amount of the shown coordinate figure of the lathe display location that can measure this lathe respectively, resetting, backlass precision.Then be that column part with main component is installed on the platen with the V-block level on CNC milling machine or machining center, then with certain position of milling cutter or main shaft respectively with X, Z to two dial gauges or the gauge outfit of amesdial contact, by observe and contrast table on the reading of pointer and the shown coordinate figure of lathe display just can obtain required kinematic accuracy.
This instrument for testing precision is being installed very convenient, quick and good stability.It just can finish lathe by clamping X, Z to the detection of every kinematic accuracy, it is not only laborsaving and light and handy but also attractive in appearance not only to have saved time.
When the utility model device is used on the numerically controlled lathe tool setting, its clamping section 11 is clamped on the scroll chuck of lathe, by the eye-level bubble tool setting gauge adjustment is made its level that can guarantee dial gauge in the tool setting gauge, adjust the dial gauge dial plate then and make the pointed integer value; Obtain the tool offset value at last and carry out the detection (not needing to start lathe) of precision, concrete operations are as follows: after clamping tool setting gauge with scroll chuck, slowly close of cutter, observe the dial gauge pointer when dial gauge table is sharp on touching the Z direction, when position that pointed is debugged in advance, get final product in the tool offset register with the numerical value typing Digit Control Machine Tool that shows on the display.Bias on the directions X is identical with above-mentioned Z direction, repeats no more.The error of both direction all is no more than 0.1mm, reaches the required required precision of tool setting.
This tool setting gauge is installed very convenient, fast, and good stability, X, Z the obtaining that it just can finish lathe by clamping to the tool offset value, contact area is big, saves the tool setting time, and tool setting is time saving and energy saving, be particularly suitable for just contacting operation of machine tool green hand's tool setting operation, because whole tool setting operating process need not to start lathe, tool setting is fool proof, is difficult for taking place personal injury accident.

Claims (6)

1. Digit Control Machine Tool accuracy detection and tool setting device, it is characterized in that comprising casing, cover, horizontal water column, dial gauge or amesdial, two dial gauges or amesdial place in the casing by the orthogonal position of the flexible direction of its upper contact head relation, cover places the casing upside and is attached thereto, and horizontal water column is fixed on the casing.
2. it is one discoid that Digit Control Machine Tool accuracy detection according to claim 1 and tool setting device, the contact that it is characterized in that described dial gauge or amesdial are.
3. Digit Control Machine Tool accuracy detection according to claim 2 and tool setting device, it is characterized in that described casing is made up of clamping part and installation portion, described clamping part is a cylinder, be used to be clamped in the chuck of described Digit Control Machine Tool, described installation portion is connected an end of clamping part, which is provided with the square water column groove and the circular table groove that are used for the horizontal water column of placement and dial gauge or amesdial.
4. Digit Control Machine Tool accuracy detection according to claim 3 and tool setting device is characterized in that described table groove one side is provided with the rectangle slotted eye that is used to regulate dial gauge or amesdial dial scale that is communicated with it.
5. Digit Control Machine Tool accuracy detection according to claim 3 and tool setting device is characterized in that being provided with the circular port that is used to observe dial gauge or amesdial scale at cover corresponding to casing installation portion table groove position.
6. Digit Control Machine Tool accuracy detection according to claim 5 and tool setting device is characterized in that being provided with corresponding rectangular channel in the rectangular channel position of the corresponding casing of described circular port one side.
CNU200720038444XU 2007-07-10 2007-07-10 Digital control machine tool precision detecting and tool setting device Expired - Lifetime CN201067848Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU200720038444XU CN201067848Y (en) 2007-07-10 2007-07-10 Digital control machine tool precision detecting and tool setting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU200720038444XU CN201067848Y (en) 2007-07-10 2007-07-10 Digital control machine tool precision detecting and tool setting device

Publications (1)

Publication Number Publication Date
CN201067848Y true CN201067848Y (en) 2008-06-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103707132A (en) * 2013-12-06 2014-04-09 孟宪章 Method of presetting tools on numerical control machine tool on the basis of spherical-contact sensing part of tool-presetting measuring head
TWI457194B (en) * 2009-01-09 2014-10-21 Foxnum Technology Co Ltd Abrasion compensation system and method for cutting tools of numerical control machine
CN106425688A (en) * 2016-09-06 2017-02-22 柳州职业技术学院 Combined mechanical tool setting gauge

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI457194B (en) * 2009-01-09 2014-10-21 Foxnum Technology Co Ltd Abrasion compensation system and method for cutting tools of numerical control machine
CN103707132A (en) * 2013-12-06 2014-04-09 孟宪章 Method of presetting tools on numerical control machine tool on the basis of spherical-contact sensing part of tool-presetting measuring head
CN103707132B (en) * 2013-12-06 2016-01-13 孟宪章 A kind of perception position based on tool setting gage outfit is the Digit Control Machine Tool presetting cutter method of ball
CN106425688A (en) * 2016-09-06 2017-02-22 柳州职业技术学院 Combined mechanical tool setting gauge
CN106425688B (en) * 2016-09-06 2018-05-11 柳州职业技术学院 Combined mechanical tool setting gauge

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Effective date of abandoning: 20070710

C25 Abandonment of patent right or utility model to avoid double patenting