CN201047345Y - Reciprocating type hydraulic diaphragm pump differential pressure type oil mass automatic control device - Google Patents

Reciprocating type hydraulic diaphragm pump differential pressure type oil mass automatic control device Download PDF

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Publication number
CN201047345Y
CN201047345Y CNU2007201244174U CN200720124417U CN201047345Y CN 201047345 Y CN201047345 Y CN 201047345Y CN U2007201244174 U CNU2007201244174 U CN U2007201244174U CN 200720124417 U CN200720124417 U CN 200720124417U CN 201047345 Y CN201047345 Y CN 201047345Y
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CN
China
Prior art keywords
oil
hydraulic
differential pressure
pressure
pipeline
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Expired - Lifetime
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CNU2007201244174U
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Chinese (zh)
Inventor
陈晴
戴宏达
韩春
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Chongqing Pump Industry Co Ltd
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Chongqing Pump Industry Co Ltd
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Priority to CNU2007201244174U priority Critical patent/CN201047345Y/en
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Publication of CN201047345Y publication Critical patent/CN201047345Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a reciprocating hydraulic pressure septum pump differential pressure type oil quantity automatic control device, comprising a hydraulic head, a medium chamber and a hydraulic chamber, wherein, the medium chamber is provided with a medium chamber pressing head; the hydraulic chamber is provided with a hydraulic chamber pressing head, a fluid infusion port and an oil discharge port; the medium chamber pressing head and the hydraulic chamber pressing head are electrically connected with a differential pressure transmitter; a detected pressure signal is input to the differential pressure transmitter which is electrically connected with a processing adjuster which is electrically connected with an oil supplementation valve on an oil supplementation pipeline and an oil discharge valve on an oil discharge pipeline; one end of the oil supplementation pipeline is connected with an oil storage tank which is connected with the liquid infusion port by a check valve; the oil discharge pipeline is connected with the oil discharge port; the oil discharge pipeline is provided with the check valve; the control device of the utility model can utilize the pressure difference between the hydraulic chamber and the medium chamber to suitably supplement oil or discharge oil in the hydraulic chamber, avoid the forepart damage phenomena of a septum caused by excessive oil and over-high oil pressure in the hydraulic chamber, avoid the phenomena of over-large noise and vibration and short of flux caused by short of hydraulic oil quantity, thus leading the septum pump to stably run and prolonging the service life of the septum.

Description

Reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller
Technical field
The utility model relates to a kind of appurtenances of reciprocating hydraulic diaphragm pump, especially reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller.
Background technique
Big-and-middle-sized reciprocating hydraulic diaphragm pump is big because of feed flow, and reciprocal time is generally slower, makes piston displacement bigger.Be volume and the diaphragm diameter that reduces fluid cylinder, all be designed to large deflection " dish " diaphragm of rubber structure.The distortion of the elastomer diaphragm that diaphragm pump is used is relevant with the difference force on acting on diaphragm: the pressure reduction that diaphragm pump hydraulic pressure cavity and media cavity exist is incomplete same in running, when diaphragm does not contact forward and backward chamber confinement plate, the pressure of both sides chamber is basic (balance) that equates in theory, but in fact as long as barrier film is also in motion, just certainly exist active force (also claiming difference force) on the diaphragm, this power comprises the power that makes motion of membrane and the power of diaphragm deflection.And diaphragm is different at the deformation force of the neutral position and the position of keeping to the side, and amount of deformation (relevant with diaphragm diameter and thickness) is big more, and deformation force (relevant with barrier film hardness or tensile strength) is also big more; When the fed sheet of a media temperature was higher than normal temperature, temperature was high more, and the deformation force of same amount of deformation is more little; The big more suffered external force of fluctuating acceleration (relevant with reciprocal time and running length) (motion difference force) of diaphragm motion is big more.Therefore have only diaphragm to mediate and when not moving the pressure of both sides chamber just definitely equate (no difference force), diaphragm just is in state of equilibrium.
Because oil level is higher, under the oil pressure effect, elastomer diaphragm distortion is bigger when hydraulic pressure cavity is refueled, and is prone to refuel excessive phenomenon, causes pump to be in operation the hydraulic pressure cavity oil pressure to occur too high, causes the early damage of diaphragm; In the special process flow process, the fed sheet of a media temperature is higher, and more yielding tenesmus after the film diaphragm is heated produces compressive strain or wearing and tearing with forward and backward casing wall applying back, also can cause the early damage of barrier film; The hydraulic oil of chamber can be located the leakage of hydraulic oil or the hydraulic oil quantity not sufficient that discharging excessively produces because of piston, bleed valve, safety valve etc. in running, cause noise, the excessive and underfed of vibration, needs in good time repairing.Therefore the control of the normal oil mass of hydraulic diaphragm pump hydraulic pressure cavity is to guarantee that pump normally moves, improves one of key measure of membrane life.
And in the prior art, fail finely to utilize that the pressure reduction of hydraulic pressure cavity and media cavity changes in good time repairing or oil extraction in the suction process, realize effective control of hydraulic pressure cavity oil mass, to guarantee the normal operation of pump.
Summary of the invention
The pressure reduction of hydraulic pressure cavity and media cavity does not change the device that comes repairing or oil extraction, the deficiency that can not effectively control the hydraulic pressure cavity oil mass to the utility model in the suction process at utilizing in the prior art, and a kind of reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller is provided.
The technical solution of the utility model: reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller, comprise the fluid cylinder head, the fluid cylinder head is provided with media cavity and hydraulic pressure cavity, it is characterized in that: media cavity pressure head is set on media cavity, hydraulic pressure cavity pressure head, fluid infusion mouth and oil drain out are set on hydraulic pressure cavity; Media cavity pressure head and hydraulic pressure cavity pressure head are electrically connected with differential pressure transmitter, and detected pressure signal is input in the differential pressure transmitter, and differential pressure transmitter is electrically connected with the processing regulator; The output terminal of handling regulator is electrically connected with Fill valve, the draining valve on the oil extraction pipeline on the repairing pipeline respectively; One end of repairing pipeline is connected with oil storage tank, is connected with the fluid infusion mouth through one-way valve; The oil extraction pipeline is connected with oil drain out, on the oil extraction pipeline one-way valve is set;
Further be characterised in that: on repairing pipeline and/or oil extraction pipeline, manual modulation valve is set.
Reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller of the present utility model has following characteristics:
1, can utilize the pressure reduction of hydraulic pressure cavity and media cavity in the suction process to change fast, repairing or oil extraction in hydraulic pressure cavity in time, avoid refueling excessive, the too high caused diaphragm early damage phenomenon of hydraulic pressure cavity oil pressure; Avoid the hydraulic oil quantity not sufficient, cause the phenomenon of noise, the excessive and underfed of vibration, make diaphragm pump operate steadily, improve membrane life.
2, simple in structure, easy to operate.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described:
Accompanying drawing is the utility model structure diagram;
Embodiment
In figure, 1-fluid cylinder head, 2-media cavity, the 3-hydraulic pressure cavity, 4-media cavity pressure head, 5-hydraulic pressure cavity pressure head, 6-fluid infusion mouth, 7-oil drain out, 8-differential pressure transmitter, the 9-oil storage tank, 10-Fill valve, 11-repairing pipeline, the 12-manual modulation valve, 13-one-way valve, 14-draining valve, 15-oil extraction pipeline, 16-handles regulator;
The utility model reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller comprises fluid cylinder head 1, and fluid cylinder head 1 is provided with media cavity 2 and hydraulic pressure cavity 3, respectively as the storage for the treatment of fed sheet of a media and hydraulic oil, mobile cavity; Fluid cylinder head 1, media cavity 2 and hydraulic pressure cavity 3 all are the parts of existing reciprocating hydraulic diaphragm pump, as prior art, are not further described at this.
Improvement of the present utility model is that media cavity pressure 4 is set on media cavity 2, and media cavity pressure 4 has the function of sensor, the variation in pressure for the treatment of fed sheet of a media in the media cavity 2 in time can be detected and transports out; Hydraulic pressure cavity pressure 5 is set on hydraulic pressure cavity 3, and hydraulic pressure cavity pressure 5 has the function of sensor, the variation in pressure of hydraulic oil in the hydraulic pressure cavity 3 in time can be detected and transports out; Fluid infusion mouth 6 and oil drain out 7 are set on hydraulic pressure cavity 3,, under slave mode, in repairing pipeline, oil exit pipe road direction hydraulic pressure cavity 3, replenish hydraulic oil or discharge hydraulic oil respectively as the passway that in hydraulic pressure cavity 3, replenishes hydraulic oil or discharge hydraulic oil.
Media cavity pressure 4 and hydraulic pressure cavity pressure 5 are electrically connected with differential pressure transmitter 8, its detected pressure signal is input in the differential pressure transmitter 8, differential pressure transmitter 8 reads this differential pressure signal, be converted to electrical signal transfer through the D/A template and in the CPU that handles regulator 16, carry out data processing, differential pressure transmitter 8 is the existing equipment of obtaining differential pressure signal, and differential pressure transmitter 8 is electrically connected with processing regulator 16; Handling regulator 16 is microprocessors, has CPU or process chip, can carry out data processing, storage, comparison and logical operation etc., and its differential pressure signal to differential pressure transmitter 8 inputs is handled, judged; The output terminal of handling regulator 16 is electrically connected with Fill valve 10, the draining valve 14 on the oil extraction pipeline 15 on the repairing pipeline 11 respectively, controls the opening and closing of Fill valve 10, draining valve 14, has just controlled the opening and closing of repairing pipeline 11 and oil extraction pipeline 15; One end of repairing pipeline 11 is connected with oil storage tank 9, is connected with fluid infusion mouth 6 on the hydraulic pressure cavity 3 through Fill valve 10, manual modulation valve 12, one-way valve 13; Oil extraction pipeline 15 is connected with oil drain out 7 on the hydraulic pressure cavity 3, and for easy to adjust, oil extraction pipeline 15 is provided with manual modulation valve 12, one-way valve 13 etc.; The big I of flow in repairing pipeline 11 and/or the oil extraction pipeline 15 is regulated by manual modulation valve 12, adjusts to suitable range of flow; Returning of hydraulic pressure cavity high pressure leaked when avoiding discharge stroke, is provided with one-way valve 13 on repairing pipeline 11; For the alternation pressure difference signal of avoiding reciprocating motion of the pistons to produce causes adverse current, be provided with one-way valve 13 in the outlet port of oil extraction pipeline 15.
After handling 16 pairs of differential pressure signals of regulator and handling, again with its in compare, judge that according to the data of technological requirement setting output signal control when surpassing setting value is opened Fill valve 10 or draining valve 14 to regulate oil mass by control signal in advance.After draining valve 14 is opened, through oil extraction pipeline 15 the unnecessary oil mass in the hydraulic pressure cavity 3 is entered oil storage pool, the big I of its flow is by the manual tune valve regulation; After Fill valve 10 was opened, the oil in the oil storage tank 9 was pressed in the hydraulic pressure cavity 3 of inhaling in the journey through repairing pipeline 11 and carries out repairing in short-term, and its flow size also can be passed through the manual tune valve regulation; When oil storage tank 9 internal air pressures or oil level deficiency, can in time replenish oil mass to the highest desired location by gas charging valve make-up gas or oil pump.When positive differential pressure, by control signal draining valve 14 is opened, through the 15 outside oil extractions of oil extraction pipeline; When Negative Pressure Difference, by control signal Fill valve 10 is opened, in hydraulic pressure cavity 3, carry out repairing in short-term by repairing pipeline 11.

Claims (2)

1. reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller, comprise fluid cylinder head (1), fluid cylinder head (1) is provided with media cavity (2) and hydraulic pressure cavity (3), it is characterized in that: media cavity pressure head (4) is set on media cavity (2), hydraulic pressure cavity pressure head (5), fluid infusion mouth (6) and oil drain out (7) are set on hydraulic pressure cavity (3); Media cavity pressure head (4) and hydraulic pressure cavity pressure head (5) are electrically connected with differential pressure transmitter (8), and detected pressure signal is input in the differential pressure transmitter (8), and differential pressure transmitter (8) is electrically connected with processing regulator (16); The output terminal of handling regulator (16) is electrically connected with Fill valve (10), the draining valve (14) on the oil extraction pipeline (15) on the repairing pipeline (11) respectively; One end of repairing pipeline (11) be connected with oil storage tank (9), be connected with fluid infusion mouth (6) through one-way valve (13); Oil extraction pipeline (15) is connected with oil drain out (7), and one-way valve (13) is set on oil extraction pipeline (15).
2. reciprocating hydraulic diaphragm pump differential pressure type oil mass automatic controller according to claim 1 is characterized in that: on repairing pipeline (11) and/or oil extraction pipeline (15) manual modulation valve (12) is set.
CNU2007201244174U 2007-06-05 2007-06-05 Reciprocating type hydraulic diaphragm pump differential pressure type oil mass automatic control device Expired - Lifetime CN201047345Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007201244174U CN201047345Y (en) 2007-06-05 2007-06-05 Reciprocating type hydraulic diaphragm pump differential pressure type oil mass automatic control device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007201244174U CN201047345Y (en) 2007-06-05 2007-06-05 Reciprocating type hydraulic diaphragm pump differential pressure type oil mass automatic control device

Publications (1)

Publication Number Publication Date
CN201047345Y true CN201047345Y (en) 2008-04-16

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Application Number Title Priority Date Filing Date
CNU2007201244174U Expired - Lifetime CN201047345Y (en) 2007-06-05 2007-06-05 Reciprocating type hydraulic diaphragm pump differential pressure type oil mass automatic control device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108974473A (en) * 2018-05-31 2018-12-11 东台市天源光电科技有限公司 Packaging system is used in a kind of manufacture of fluorescent powder
CN111839195A (en) * 2020-07-13 2020-10-30 广东美的厨房电器制造有限公司 Steam household electrical appliance

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108974473A (en) * 2018-05-31 2018-12-11 东台市天源光电科技有限公司 Packaging system is used in a kind of manufacture of fluorescent powder
CN111839195A (en) * 2020-07-13 2020-10-30 广东美的厨房电器制造有限公司 Steam household electrical appliance

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Granted publication date: 20080416