CN201039735Y - Wood pulp plate defibricating and fibre-adding device - Google Patents
Wood pulp plate defibricating and fibre-adding device Download PDFInfo
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- CN201039735Y CN201039735Y CNU2007200902523U CN200720090252U CN201039735Y CN 201039735 Y CN201039735 Y CN 201039735Y CN U2007200902523 U CNU2007200902523 U CN U2007200902523U CN 200720090252 U CN200720090252 U CN 200720090252U CN 201039735 Y CN201039735 Y CN 201039735Y
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Abstract
The utility model provides a fiber removing and fiber adding device for wood pulp plate. Essentially, the main machine frame is connected with an automatic quantitative dividing feeding mechanism and a fiber removing machine in butt joint with the automatic quantitative dividing feeding mechanism. The fiber removing machine is communicated with a water separator through a screw type pulp conveying mechanism that is communicated with the fiber removing machine, and the water separator is in butt joint with a mixer through a scraper type conveyer in butt joint with the water separator; wherein, the mixer is communicated with a glue digester through a pump and then with a storing tank through a pump. As the fiber removing for the wood pulp fiber is completed by immersing in water and cutting by water impact, the fiber removing produces no pieces and has high utilization rate; moreover, as the fiber after wet fiber removing can evenly float in the glue liquid, by mixing the fiber with the tobacco powder, the mixing evenness of the tobacco powder and the fiber can be extremely improved, preventing spots of the tobacco slice, and promising the aggregative quality indexes up to the state standard; besides, with high automatization degree, the utility model can produce with thread, thereby satisfying the requirements of automatization production of tobacco slice thread, and providing convenience for operation and maintenance.
Description
Technical field
The utility model relates to a kind of production reconstituted tobacoo and adds fine employed engineering goods, particularly wood-pulp board cellulose processing device, and it is applicable in the rolling process reconstituted tobacco production and adds fibre.
Background technology
Usually, in the production process of reconstituted tobacoo, reconstituted tobacoo adds wood pulp cellulose, with physical properties such as the tensile strength that improves reconstituted tobacoo, folding strengths.Wood pulp cellulose is separated fibre by wood-pulp board and is made, separate method for fiber at present and mainly contain two kinds: the one, dry method is separated fibre, exactly wood-pulp board is cut into the fritter feeding paddle type mill fiber uncoiling machine of about 10cm * 10cm, separate into discrete fibre after, adopt negative-pressure air-flow to screen, discrete fibre is pumped out by web plate.It is low that this method is separated the fine rate of loosing, and fiber percentage of damage height, dust are many.The 2nd, wet method is separated fibre, among the Chinese patent zL97100685.7 it there is detailed introduction, this method is to need before humidification by after manually wood-pulp board being processed into fragment, wet separate to wet in the device separate, then by the tapered helical axis of traitorous distance in the dewater unit, be the taper that reduces gradually from front to back in the dehydration enclosure interior, make the aqueous fibre dehydration that in housing, is squeezed in the course of conveying, multistage a plurality of dislocation up and down are stacked in loose device then loose jar, material from top to bottom motion process in loose jar, be subjected to variform one group and stir the multi-faceted continuous vibration of leaf 40 multilayers and discongest, make wood pulp cellulose.This method equipment complexity, the cost height, energy consumption height, and inefficiency, labour intensity is big, can not carry line production, is difficult to satisfy the demand of tobacco slice line automated production, and the wood pulp cellulose of the making company of twining highly, needs secondary to decompose, and difficulty is bigger.
Summary of the invention
The purpose of this utility model is to provide a kind of wood-pulp board cellulose processing device, it can overcome the deficiency of prior art, cellulose processing automaticity height not only, advanced in performance, and can carry line production, the wood pulp cellulose of discongesting do not have make broken, the utilization rate height, can also mix with tobacco powder is full and uniform, production cost is low.
Its solution is: on mainframe, be connected with automatic ration cut apart feeding mechanism and dock with it separate fine device, separating fine device is communicated with dehydrator by the auger type slurry conveying mechanism that is communicated with it, the drag-flight conveyer of dehydrator through docking with it docks with blender, and the blender that is connected on the mainframe is communicated with glue digester through pump, is communicated with the slurry can that is connected with measuring pump through pump again.
Automatic ration is cut apart feeding mechanism by frame, be connected with moving knife on it, it is connected with power motor, there is the hood that is connected and has discharge bucket with frame moving knife top, also is connected with the stationary knife that is connected with moving knife on frame, and with move, the adjacent importing plate in the tangent place of stationary knife, with the feeding mechanism that imports the plate adjacency, counter, guide roller is with the adjacent plate crutch of guide roller and constitute.And rectangular shape is tangent between moving knife and the stationary knife, and its tangent gap is between the 0-30mm.In addition, the rotating speed of moving knife is between the 500-1800r/min.
Separate fine device by the agitator of separating fine tank body and interior setting thereof, it through shaft coupling and decelerator with separate fine motor and be connected and constitute, charging aperture and water inlet are arranged separating on the fine tank body upper surface.And agitator is made up of shaft and connected frame stirring wing.
Dehydrator is by the dehydration frame, be connected with pressing mechanism on it, on the dehydration frame of pressing mechanism top, be connected with scraper plate and the discharge bucket that contacts and be connected with pressing mechanism, and be connected with header tank on the dehydration frame of pressing mechanism below, be provided with slurry-storing box in it, branch slurry device is arranged in slurry-storing box, and the auger type slurry conveying mechanism that is connected with the gravity dehydration plate is communicated with slurry-storing box and constitutes.Described pressing mechanism is by mobile roller, be distributed with radial groove on its surface, be distributed with axially extending bore in the roll body, it is connected with radial groove, and fixed roll, is distributed with radial groove on its surface, and be distributed with axially extending bore in the roll body, it is communicated with radial groove, is equipped with web plate on mobile roller and the fixed roll and is connected with dehydration electric motor by the worm and gear transmission, the compression roller of the mutual reverse of a pair of adjustable gaps of formation between mobile roller and fixed roll and constituting.And the adjustable clearance between mobile roller and the fixed roll is between the 0-15mm.Be distributed with diameter on the described gravity dehydration plate and be the dewatering hole between the φ 0.5mm-φ 2mm, and dehydrating amount can be adjusted.
Blender is by mixing tank body, be provided with mixing agitator in it, it is connected with hybrid electric motor by shaft coupling and decelerator and constitutes, be provided with slurry import and the import of glue material in the upper surface of mixing tank body, and mixing agitator is by mixing shaft and going up the bidirectional screw formula stirring wing that connects and form.
The utility model mainly be connected with on the mainframe automatic ration cut apart feeding mechanism and dock with it separate fine device, separating fine device is communicated with dehydrator by the auger type slurry conveying mechanism that is communicated with it, the drag-flight conveyer of dehydrator through docking with it docks with blender, and blender is communicated with glue digester through pump, is communicated with conservation tank through pump again.It cuts apart feeder by automatic ration, can quantitatively be divided into the irregular fiber block of 2-4cm to the wood pulp cellulose plate, then by separating the wet wood pulp of separating into aqueous fibre of fine device, again by the twice dehydration of dehydrator through gravity dehydration plate and pressing mechanism, can improve wood pulp concentration, send into blender through drag-flight conveyer and mix with the glue material of from glue digester, sending into to scale, make mixed liquor after, be input in the conservation tank standby.This cellulose processing device has following advantage:
＜1 〉, wood pulp cellulose through wet separate not have make brokenly, the utilization rate height can overcome the existing dried deficiency that fibre dust is many, broken rate is high, utilization rate is low of separating, and can overcome the existing wet fiber that causes when separating fiber dewatering simultaneously again and twine and connect the defective that the secondary decomposition is very difficult;
＜2〉filament after wet the separating can be suspended in the liquid material equably, mix in the tobacco powder again and mix, but fortifying fibre is to the affinity of tobacco powder, can greatly improve the mixture homogeneity of tobacco powder and fiber, make the reconstituted tobacoo of production not have flower point phenomenon, and every comprehensive quality technical indicator all can be up to state standards;
＜3 〉, the automaticity height, can carry line production, can satisfy the requirement that tobacco book sheet line automation is produced, and handled easily and maintenance.
Description of drawings
Fig. 1 is the structural representation of wood-pulp board cellulose processing device.
Fig. 2 is cut apart the structural representation of feeding mechanism for automatic ration.
Fig. 3 cuts open schematic diagram for the A-A among Fig. 2.
Fig. 4 cuts open schematic diagram for the B-B among Fig. 2.
Fig. 5 is a structural representation of separating fine device.
Fig. 6 is the structural representation master cutaway view of dehydrator.
Fig. 7 is the right view of Fig. 6.
Fig. 8 is the structural representation of blender.
The specific embodiment
Describe the specific embodiment of the present utility model in detail below in conjunction with accompanying drawing.
Among Fig. 1, cutting apart feeding mechanism 1 with the fixedly connected automatic ration of mainframe 3 docks with the fine device 2 of separating that is connected on the mainframe 3, separating fine device 2 is communicated with dehydrator 4 by the auger type slurry conveying mechanism 12 that is communicated with it, auger type slurry conveying mechanism 12 is made of the auger type conveyer of housing and interior setting thereof, this conveyer is connected with support 13 bearings, is connected with carrying motor 14 by belt transmission again.And dehydrator 4 docks with blender 6 on being connected mainframe 3 by the drag-flight conveyer 5 that docks with it, blender 6 is communicated with glue digester 7 through pump 10 and control valve by connected tube connector, this blender 6 is communicated with conservation tank 8 by control valve and pump 11 again, and the discharging opening place is connected with control valve and measuring pump 9 in conservation tank 8 below.Standby material dosing in the conservation tank 8 can be mixed in the tobacco powder by measuring pump 9, so that produce reconstituted tobacoo.
Among Fig. 2 to Fig. 4, the moving knife 16 that is connected on the frame 23 and is connected with motor 26 belt transmission on being positioned at frame 23, its rectangular shape, it be fixedly connected on frame 23 on and 17 tangent connections of stationary knife of rectangular groove shape, tangent gap between moving knife 16 and the stationary knife 17 is 10mm, and the rotating speed of moving knife 16 is the large and small 1000r/min that are adjusted between 500-1800r/min according to the wood-pulp board input quantity.Above the moving knife 16 and with the frame 23 of moving knife 16 corresponding positions on be connected with the hood 15 of taking hopper 27 out of.On frame 23, also be fixedly connected with and moving, the adjacent importing plate 18 in the tangent place of stationary knife, and with importing plate 18 adjacent feeding mechanism, it is by the active feeding roller 28 that is connected with frame 23 bearings, and forms by the driven feeding roller 30 that a pair of gear that is meshed 29,19 is connected with it.Driven feeding roller 30 is connected with frame 23 bearings, initiatively feeds roller 28 and is connected with reduction box 25 belt transmission that are connected with motor 24.With also be connected with counter 20 in turn on the frame 23 of feeding mechanism adjacent, guide roller 21 and plate crutch 22 constitute automatic ration and cut apart feeding mechanism 1.Behind the cylinder wood-fiber board blowing that twists on the plate crutch 22, through guide roller 21, counter 20 enters feeding mechanism, enter tangent between moving knife, the stationary knife from importing plate 18 again, under the effect of moving, stationary knife, wood-fiber board is divided into the irregular fiber block of 2-4cm, discharge by discharge bucket 27, enter next procedure.
Among Fig. 5, the upper surface of separating fine tank body 35 is provided with water inlet 39 and charging aperture 34, is connected with the control valve 38 that is connected with auger type slurry conveying mechanism 12 on the discharging opening of lower end.Be provided with in separating fine tank body 35 and separate fine agitator, it is made up of shaft 36 and connected frame stirring wing 37.The upper end of shaft 36 by with its shaft coupling that is connected successively 33, decelerator 32 with separate fine motor 31 and be connected, constitute and separate fine device 2.The bracing frame 40 that is connected with mainframe 3 is arranged on the lateral surface of separating fine tank body 35.
Among Fig. 6, Fig. 7, be connected with extruding on the dehydration frame 63 and constitute, it is connected with fixed roll 52 by the fixed roll axle 50 that is connected with dehydration frame 63 bearings on it, fixed roll is evenly equipped with radial groove 59 on 52 surfaces, is evenly equipped with the axially extending bore 51 that is connected with radial groove 59 in the roll body; The mobile roll shaft 47 that is connected with dehydration frame 63 bearings, be connected with mobile roller 48 on it, be evenly equipped with radial groove on this roller surface, be evenly equipped with the axially extending bore 46 that is connected with radial groove in the roll body, mobile roll shaft 47 is in transmission connection with worm gear case 60 worm and gears, worm gear case 60 is connected with dehydration electric motor 62 belt transmission through double-thread worm 61 again, and fixed roll axle 50 is meshed with double-thread worm 61 by the worm gear that connects on it and is connected, between mobile roller 48 and fixed roll 52, form a pair of adjustable gaps mutual reverse compression roller and constitute, and the adjustable clearance between two rollers is between the 0-15mm.And on two rollers, be provided with web plate 58, on the dehydration frame 63 of pressing mechanism top, be connected with the scraper plate 49 that contacts and be connected with mobile roller 48, and the scraper-type discharge bucket 53 that contacts and be connected with fixed roll 52.Be connected with header tank 44 on the dehydration frame 63 below the pressing mechanism, there is discharge outlet 55 its below, is provided with slurry-storing box 45 in the header tank 44, and the stock inlet place below slurry-storing box 45 in is provided with prismatic and divides and starch device 54.Header tank 44 is used to collect the water that pressing mechanism is discharged.And auger type slurry conveying mechanism 12 is connected with the stock inlet of slurry-storing box 45, and be connected with reduction box 42 by belt transmission, reduction box 42 is connected with dehydration electric motor 41 through belt transmission, below auger type slurry conveying mechanism 12, be communicated with gravity dehydration plate 57, be evenly equipped with diameter on this dewatering plate and be the dewatering hole 56 between the φ 0.5mm-φ 2mm, constitute dehydrator 4, can carry out the one-level dehydration slurry.
Among Fig. 8, the lateral surface that mixes tank body 68 is provided with bracing frame 72, and its upper surface is provided with glue import 67 and slurry import 73, and material outlet place in lower end is connected with the control valve 71 that links to each other with the pump 10 that is connected with conservation tank 8.Mix in the tank body 68 and be provided with mixing agitator, it is formed by mixing shaft 69 and connected bidirectional screw formula stirring wing 70, mix shaft 69 upper ends by being connected with hybrid electric motor 64, constitute blender 6 with its shaft coupling that is connected successively 66 and decelerator 65.
During work, automatic ration is cut apart the cylinder fiberboard blowing on the plate crutch 22 in the feeding mechanism 1, enter feeding mechanism through guide roller 21, counter 20, enter moving, the tangent place of stationary knife through importing plate 18 again, under the effect of moving, stationary knife, fiberboard is divided into automatically the irregular fubril piece of size between the 2cm-4cm, discharge from discharge bucket 27, slide to down and separate in the fine tank body 35 of separating of fine device 2.When fiberboard was divided into requirement, counter 20 sent signal, and automatic ration is cut apart feeding mechanism 1 and quit work.When the fubril piece of cutting apart slips into when separating in the fine tank body 35, in separating fine tank body 35, inject water to scale by water inlet 34, rotate by the speed of setting under the driving of separating fine motor 31 and separate fine agitator, make the water generates of separating in the fine tank body 35 from top to bottom, powerful from inside to outside flowing water flow, fubril piece in jar is under the effect that the immersion and the water impact of water are sheared, progressively resolving into filament is suspended in the water, form the aqueous fibre wood pulp, by the discharging opening discharge currents of separating fine tank body 35 belows in auger type slurry conveying mechanism 12, and by control valve 38 control flows.And auger type slurry conveying mechanism 12 is worked under the effect of carrying motor 14, and the aqueous fibre wood pulp is under the rotation of auger type conveyer promotes, and part moisture content is discharged by the dewatering hole on the gravity dehydration plate 57 56 during through the gravity dehydration district, dewaters for the first time.Material after the first dehydration is sent in the slurry-storing box 45 of dehydrator 4 by the auger type conveyer, and under the continuous promotion of auger type conveyer, through 54 fens slurries of minute slurry device, be band shape and pour into the pressing mechanism drying zone, the mutual reverse extruding that between the pressing mechanism of working under the effect of dehydration electric motor 62 is by mobile roller 48 and fixed roll 52, forms, carry out second dehydration, and the water of deviating from is by web plate 58 and radial groove 59 and axially extending bore 46,51 on mobile roller 48 and the fixed roll 52, flow out from two roll end, enter in the header tank 44 and emit from discharge outlet 55.And the material behind the process second dehydration is discharged through discharge bucket 53 under the effect of scraper plate 49 and scraper-type discharge bucket 53, and sends in the mixing tank body 68 of blender 6 through drag-flight conveyer 5.Simultaneously, the glue material in the glue digester 7 is measured in accordance with regulations to pump into by pump 10 and is mixed in the tank body 68.The blender 6 of under the effect of hybrid electric motor 64, working, rotate by the speed of setting by mixing agitator, carrying out timing mixes, filament is suspended in the glue material equably, pump in the conservation tank 8 by pump 11, measure in accordance with regulations by measuring pump 9 and to pump in the tobacco powder, can make reconstituted tobacoo by existing tobacco sheet production line.
Claims (10)
1. wood-pulp board cellulose processing device, it is characterized in that being connected with on the mainframe (3) automatic ration cut apart feeding mechanism (1) and dock with it separate fine device (2), separating fine device (2) is communicated with dehydrator (4) by the auger type slurry conveying mechanism (12) that is communicated with it, the drag-flight conveyer (5) of dehydrator (4) through docking with it docks with blender (6), the blender (6) that is connected on the mainframe (3) is communicated with glue digester (7) through pump (10), is communicated with the conservation tank that is connected with measuring pump (9) (8) through pump (11) again.
2. wood-pulp board cellulose processing device as claimed in claim 1, it is characterized in that automatic ration cuts apart feeding mechanism (1) by frame (23), be connected with moving knife (16) on it, it is connected with power motor (26), there is the hood (15) that is connected and has discharge bucket (27) with frame (23) moving knife (16) top, on frame (23), also be connected with and the tangent stationary knife that is connected of moving knife (16) (17), and with moving, the importing plate (18) that the tangent place of stationary knife is adjacent, with the feeding mechanism that imports plate (18) adjacency, counter (20), guide roller (21), the plate crutch (22) adjacent with guide roller (21) constitutes.
3. wood-pulp board cellulose processing device as claimed in claim 2 is characterized in that rectangular shape is tangent between moving knife (16) and the stationary knife (17), and tangent gap is between the 0-30mm.
4. wood-pulp board cellulose processing device as claimed in claim 2, the rotating speed that it is characterized in that moving knife (16) is between the 500-1800r/min.
5. wood-pulp board cellulose processing device as claimed in claim 1, it is characterized in that separating fine device (2) by the agitator of separating fine tank body (35) and interior setting thereof, it through shaft coupling (3 3) and decelerator (32) with separate fine motor (31) and be connected and constitute, in separating charging aperture (34) and water inlet (39) are arranged on fine tank body (35) upper surface, and agitator is made up of shaft (36) and connected frame stirring wing (37).
6. wood-pulp board cellulose processing device as claimed in claim 1, it is characterized in that dehydrator (4) is by dehydration frame (63), be connected with pressing mechanism on it, on the dehydration frame (63) of pressing mechanism top, be connected with scraper plate (49) and the discharge bucket (53) that contacts and be connected with pressing mechanism, and be connected with header tank (44) on the dehydration frame (63) of pressing mechanism below, be provided with slurry-storing box (45) in it, the auger type slurry conveying mechanism (12) that is connected with gravity dehydration plate (57) is communicated with slurry-storing box (45) and constitutes.
7. wood-pulp board cellulose processing device as claimed in claim 6, it is characterized in that pressing mechanism is by mobile roller (48), be distributed with radial groove on its surface, and be distributed with the axially extending bore (46) that is connected with radial groove in the roll body, and fixed roll (52), be distributed with radial groove (59) on its surface, and be distributed with the axially extending bore (51) that is connected with radial groove (59) in the roll body, be provided with web plate (58) on mobile roller (48) and the fixed roll (52) and be connected with dehydration electric motor (62), the compression roller of the mutual reverse of a pair of adjustable gaps of formation between mobile roller (48) and fixed roll (52) and constituting by the worm and gear transmission.
8. wood-pulp board cellulose processing device as claimed in claim 7 is characterized in that the adjustable clearance between mobile roller (48) and the fixed roll (52) is between the 0-15mm.
9. wood-pulp board cellulose processing device as claimed in claim 1, it is characterized in that blender (6) is by mixing tank body (68), be provided with mixing agitator in it, it is connected with hybrid electric motor (64) by shaft coupling (66) and decelerator (65), slurry import (73) and glue material import (67) are arranged on mixing tank body (68) upper surface and constitutes.
10. wood-pulp board cellulose processing device as claimed in claim 9 is characterized in that mixing agitator constitutes by mixing shaft (69) and going up the bidirectional screw formula stirring wing (70) that connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200902523U CN201039735Y (en) | 2007-04-27 | 2007-04-27 | Wood pulp plate defibricating and fibre-adding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200902523U CN201039735Y (en) | 2007-04-27 | 2007-04-27 | Wood pulp plate defibricating and fibre-adding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201039735Y true CN201039735Y (en) | 2008-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200902523U Expired - Fee Related CN201039735Y (en) | 2007-04-27 | 2007-04-27 | Wood pulp plate defibricating and fibre-adding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201039735Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113184452A (en) * | 2021-02-25 | 2021-07-30 | 淄博圣泉纸业有限公司 | Reel wood pulp cutting and thick liquids conveying equipment |
| US11578385B2 (en) * | 2017-07-17 | 2023-02-14 | China Enfi Engineering Corporation | Device for continuously decomposing rare earth concentrate ore |
-
2007
- 2007-04-27 CN CNU2007200902523U patent/CN201039735Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11578385B2 (en) * | 2017-07-17 | 2023-02-14 | China Enfi Engineering Corporation | Device for continuously decomposing rare earth concentrate ore |
| CN113184452A (en) * | 2021-02-25 | 2021-07-30 | 淄博圣泉纸业有限公司 | Reel wood pulp cutting and thick liquids conveying equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080326 Termination date: 20100427 |