CN201037204Y - Water-saving energy-reducing water processing system for color dyeing machine - Google Patents
Water-saving energy-reducing water processing system for color dyeing machine Download PDFInfo
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- CN201037204Y CN201037204Y CNU2007200375205U CN200720037520U CN201037204Y CN 201037204 Y CN201037204 Y CN 201037204Y CN U2007200375205 U CNU2007200375205 U CN U2007200375205U CN 200720037520 U CN200720037520 U CN 200720037520U CN 201037204 Y CN201037204 Y CN 201037204Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The utility model relates to a water saving energy reducing dyeing machine water treatment system, wherein, a condensate outlet and a cooling water outlet of a dyeing machine (F) are respectively connected with a hot water pool (B), waste hot water outlet is connected with a heat exchanger (D), a wastewater outlet is connected with a general wastewater discharging pipe (14); the dyeing machine (F), a purified water reuse pool (G), the heat exchanger (D), the hot water pool (B) and a wastewater reuse pool (H) are respectively connected with an outlet of a cold water pool (A), and the purified water reuse pool (G) is connected with a purified water inlet of the dyeing machine (F), a purified water outlet of the dyeing machine (F) is connected with the purified water reuse pool (G); a hot water outlet of the heat exchanger (D) is connected with the hot water pool (B), the wastewater outlet is connected with the general wastewater discharging pipe (14); a wastewater outlet of the hot water pool (B) is connected with a hot water inlet of the dyeing machine (F); a wastewater outlet of the wastewater reuse pool (H) is connected with a wastewater inlet of the dyeing machine (F), and a wastewater outlet of the dyeing machine (F) is connected with the wastewater reuse pool (H). The utility model achieves a reuse after a classification processing to water after bleaching and dyeing processing production, and recovers energy after bleaching and dyeing processing.
Description
Technical field
The utility model relates to a kind of water saving of dyeing machine and falls energy yarn dyeing machine water treatment system.Be mainly used in dyeing machines such as yarn, cotton, cloth are bleachinged and dyeing the processing of classifying of water after the processing.Belong to the dyeing apparatus technical field.
Background technology
Cost is one of key factor of competition; water is the source of human survival; it is the major reason of restriction enterprise and regional economic development that the energy lacks; environmental protection is the major issue that the present whole mankind faces jointly; reduce the pollution of water utilization and water resource, especially a state basic policy of the strict control of national governments.Textile industry is present pillar of the economy industry, and it is again one of weight production process of very big, the easiest manufacturing pollution of water consumption that dyeing is produced, and also is a most important operation that causes textile enterprise expensive.So, how to reduce water and energy consumption, how to reduce dying material, promptly how to fall the pollution that can reduce, and reduce production costs, and guarantee product quality environment by water saving, this just requires us to continually develop new equipment and technology, to adapt to the demand of enterprise development.
Traditional colouring method, whole water of bleachinging and dyeing after the processing are directly externally dischargings, comprise hot water wherein, also are directly dischargings.Like this, not only caused a large amount of wastes of the water and the energy, and caused environmental pollution and production environment abominable, production cost rising etc.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provide a kind of and classify and utilize again after handling bleachinging and dyeing water after the processing, and to bleaching and dyeing add that water saving that the energy behind the worker of back reclaims falls can the dyeing machine water treatment system.
The purpose of this utility model be achieved in that a kind of water saving fall can dyeing machine water treatment system, it is characterized in that it comprises: dyeing machine, water cooling pond, water purification reuse tank, heat exchanger, hot-tub, waste water recycling pond, high temperature discharge pond,
The steam inlet of described dyeing machine links to each other with steam pipe, condensation-water drain links to each other with the cooling water refluxing opening with the condensate return mouth of hot-tub respectively with cooling water pipe by condensate pipe with coolant outlet, the spent hot water of dyeing machine exports and is communicated with the high temperature discharge pond, the high temperature discharge pond links to each other with spent hot water's import of heat exchanger by the used heat water pipe, the wastewater outlet of dyeing machine links to each other with total waste discharge water pipe by waste pipe
Described water cooling pond import links to each other with total oral siphon, outlet is by going out the water cooling pond cooling water pipe, replenish water purification reuse tank cold water pipe, advancing heat exchanger cold water pipe, supplemental heat pond cold water pipe and additional waste water recycling pond cold water pipe and link to each other with the cooling water inlet of dyeing machine, the additional cooling water inlet of water purification reuse tank, the cooling water inlet of heat exchanger, the additional cooling water inlet of hot-tub and the additional cooling water inlet in waste water recycling pond respectively
The pure water inlet of described water purification reuse tank links to each other with the water purification import of dyeing machine by pure water pipe, and the pure water inlet of dyeing machine links to each other with the water purification import of water purification reuse tank by the water purification return duct,
The hot water outlet of described heat exchanger links to each other with the hot water inlet of hot-tub by going out the heat exchanger hot-water line, and wastewater outlet links to each other with total waste discharge water pipe by going out the heat exchanger waste pipe,
The hot water outlet of described hot-tub links to each other with the hot water inlet of dyeing machine by going out the hot-tub hot-water line,
The wastewater outlet in described waste water recycling pond links to each other with the waste water import of dyeing machine by going out waste water recycling pond waste pipe, and the wastewater outlet of dyeing machine links to each other with the waste water import in waste water recycling pond by the return of waste water pipe.
The utility model is by to bleachinging and dyeing the processing of classifying of water after the processing, and part directly refluxes and uses, and part directly tieback is used, and pollutes very serious water and just enters and discharge after sewage disposal system is handled.Simultaneously, the utility model will be bleachinged and dyeing the energy that the hot water after the processing takes away and reclaim.Like this, not only significantly reduced the direct consumption of water and steam, also reduced the use of chemical industry material, reduced pollution, reduced production cost, improved production environment, reduced environmental pollution, and dyeing quality can be guaranteed also.
Description of drawings
Fig. 1 falls for the utility model water saving can dyeing machine water treatment system pipe arrangement schematic diagram.
Among the figure: water cooling pond A, hot-tub B, sewage monitoring pond C, heat exchanger D, high temperature discharge pond E, dyeing machine F, water purification reuse tank G, waste water recycling pond H, total oral siphon 1, replenish water purification reuse tank cold water pipe 2, advance heat exchanger cold water pipe 3, supplemental heat pond cold water pipe 4, pure water pipe 5, water purification return duct 6, go out heat exchanger hot-water line 7, condensate pipe 8, cooling water pipe 9, go out hot-tub hot-water line 10, go out heat exchanger waste pipe 11, used heat water pipe 12, waste pipe 13, total waste discharge water pipe 14, steam pipe 15, go out water cooling pond cooling water pipe 16, return of waste water pipe 17, go out waste water recycling pond waste pipe 18, replenish waste water recycling pond cold water pipe 19, advance dyeing machine water supply pump 16.1, advance water purification reuse tank water supply pump 2.1, advance heat exchanger water supply pump 3.1, advance hot-tub water supply pump 4.1, clarified water pump 5.1 and heat-exchanger pump 10.1.
The specific embodiment
Water after the utility model dyes to dyeing machine F enters the classification Treatment for Reuse, and directly the heat energy of discharging is recycled processing.Systematic schematic diagram of the present utility model such as Fig. 1.
Moisture class reclaiming system of the present utility model comprises cooling water reuse, condensed water reuse, the water purification reuse of dyeing back, the part waste water direct reuse after the dyeing processing.Energy recovery of the present utility model reclaims heat energy after exchanging by heat exchanger.
Among Fig. 1, the soft water that dyeing machine F bleachinges and dyeing usefulness enters water cooling pond A by total oral siphon 1, the cold water that goes out water cooling pond A by advance water purification reuse tank water supply pump 2.1, advance heat exchanger water supply pump 3.1, advance hot-tub water supply pump 4.1 and additional water purification reuse tank cold water pipe 2, advance heat exchanger cold water pipe 3, supplemental heat pond cold water pipe 4 flows into water purification reuse tank G, heat exchanger D and hot-tub B respectively, the hot water in the hot-tub B is by heat-exchanger pump 10.1 and go out hot-tub hot-water line 10 and enter dyeing machine F and bleaching and dyeing production.Simultaneously, steam enters indirect in the dyeing machine F by steam pipe 15, and the cold water among the water cooling pond A will be bleachinged and dyeing water for cooling indirectly by advancing dyeing machine water supply pump 16.1 and going out the cooling water system that water cooling pond cooling water pipe 16 enters dyeing machine F.
One, the classification reuse of water
1, the direct reuse of cooling water and condensed water:
Steam that steam pipe is 15 li and the water that goes out 16 li of water cooling pond cooling water pipes are that dyeing machine F is entered indirect or the water of usefulness is bleachinged and dyeing in cooling, do not pollute, therefore, going out the condensed water of dyeing machine F heating system and the cooling water of cooling system can directly be back among the hot-tub B by condensate pipe 8 and cooling water pipe 9 respectively, has promptly realized the direct reuse of cooling water and condensed water.
2, dyeing back water purification reuse: the water of directly bleachinging and dyeing usefulness has plenty of and does not have color, and we are referred to as water purification, and water purification can directly pass through optionally reuse, and as pre-treatment or bleaching aqueous etc., just the usefulness of pre-treatment is made in reuse once more.It realizes that principle is: after the water purification among the water purification reuse tank G enters dyeing machine F by clarified water pump 5.1 and pure water pipe 5, select control by the computer program of dyeing machine F, after entering the production (as pre-treatment and bleaching) of no color, even be with a small amount of chemical industry material, but not influencing other dyeing produces, therefore, such water is back among the water purification reuse tank G by water purification return duct 6 after going out dyeing machine F, when not enough the or chemical industry material concentration of the water yield of water purification reuse tank G was higher, the water among the water cooling pond A replenished and enters among the water purification reuse tank G by replenishing water purification reuse tank cold water pipe 2.Like this, just finished the water purification reuse work of bleachinging and dyeing usefulness.
3, part waste water selective reuse: last procedure that dyes is crossed soft fixation or fixation operation color stain seldom, and the fixation that can be used for dark yarn is crossed soft or soft excessively usefulness.Its principle is: the water among the H of waste water recycling pond is by after going out waste water recycling pond waste pipe 18 and entering dyeing machine F, select control by the dyeing machine computer program, selection enters after fixation crosses soft or cross soft production, be back among the H of waste water recycling pond by return of waste water pipe 17, when not enough the or chemical industry material concentration of the water yield of waste water recycling pond H was higher, the water among the water cooling pond A replenished and enters among the H of waste water recycling pond by replenishing waste water recycling pond cold water pipe 19.Like this, just finished the reuse work of the part waste water of bleachinging and dyeing usefulness.Simultaneously, the water of hot-tub B, water purification reuse tank G, waste water recycling pond H all can not backflow in total water source water cooling pond A by the control of check valve.
Two, the reuse of heat energy
1, condensed water and cooling water energy direct reuse: after the indirect or cooling bleaching and dyeing liquid of steam that steam pipe is 15 li and the dyed machine F of water that goes out 16 li of water cooling pond cooling water pipes, water temperature is higher, therefore, can directly reflux these cooling waters and condensed water to hot-tub B by condensing water conduit 8 and cooling water pipeline 9 respectively, promptly realize the direct reuse of the energy of condensed water and cooling water.
2, the recycling of the heat energy of waste water: the waste water majority after the dyeing has uniform temperature, that have or even high-temperature very, if (as more than 85 ℃) of high-temperature very, just go out behind the dyeing machine enter heat exchanger D and carry out heat exchange and reclaim heat energy by high temperature discharge pond E and used heat water pipe 12 after, go out heat exchanger D and enter in total waste discharge water pipe 14 by going out heat exchanger waste pipe 11 again.Even and do not need the waste water of the heat of high temperature discharge, after also can entering heat exchanger D and carry out heat exchange and reclaim heat energy, enter in total waste discharge water pipe 14 by going out heat exchanger waste pipe 11 again by high temperature discharge pond E and used heat water pipe 12.The clean water that recovery heat energy is used among the heat exchanger D flows into by advancing heat exchanger cold water pipe 3 from water cooling pond A, these clean waters are after heat exchanger D carries out heat exchange process, temperature has raise, be back among the hot-tub B by going out heat exchanger hot-water line 7 again, like this, just finished the energy recovery of dyeing usefulness.
Simultaneously, former thereby cause out the pollution of the recycle-water in the heat exchanger hot-water line 7 because of leakage etc. in heat exchanging process in order to prevent heat exchanger D, in going out heat exchanger hot-water line 7, need device sewage monitoring pond C, so that detect the quality of energy recovery water.
Claims (4)
1. energy dyeing machine water treatment system falls in a water saving, it is characterized in that it comprises: dyeing machine (F), water cooling pond (A), water purification reuse tank (G), heat exchanger (D), hot-tub (B) and waste water recycling pond (H), high temperature discharge pond (E),
Described dyeing machine, (F) steam inlet and steam pipe, (15) link to each other, condensation-water drain and coolant outlet pass through condensate pipe, (8) and cooling water pipe, (9) respectively with hot-tub, (B) condensate return mouth links to each other with the cooling water refluxing opening, dyeing machine, (F) spent hot water exports and is communicated with the high temperature discharge pond, (E), the high temperature discharge pond, (E) by the used heat water pipe, (12) and heat exchanger, (D) spent hot water's import links to each other, dyeing machine, (F) wastewater outlet passes through waste pipe, (13) with total waste discharge water pipe, (14) link to each other
Described water cooling pond (A) import links to each other with total oral siphon (1), outlet is by going out water cooling pond cooling water pipe (16), replenish water purification reuse tank cold water pipe (2), advance heat exchanger cold water pipe (3), supplemental heat pond cold water pipe (4) and additional waste water recycling pond cold water pipe (19) respectively with the cooling water inlet of dyeing machine (F), the additional cooling water inlet of water purification reuse tank (G), the cooling water inlet of heat exchanger (D), the additional cooling water inlet of hot-tub (B) links to each other with the additional cooling water inlet of waste water recycling pond (H)
The pure water inlet of described water purification reuse tank (G) links to each other with the water purification import of dyeing machine (F) by pure water pipe (5), and the pure water inlet of dyeing machine (F) links to each other with the water purification import of water purification reuse tank (G) by water purification return duct (6),
The hot water outlet of described heat exchanger (D) links to each other with the hot water inlet of hot-tub (B) by going out heat exchanger hot-water line (7), and wastewater outlet links to each other with total waste discharge water pipe (14) by going out heat exchanger waste pipe (11),
The hot water outlet of described hot-tub (B) links to each other with the hot water inlet of dyeing machine (F) by going out hot-tub hot-water line (10),
The wastewater outlet in described waste water recycling pond (H) links to each other with the waste water import of dyeing machine (F) by going out waste water recycling pond waste pipe (18), and the wastewater outlet of dyeing machine (F) links to each other by the waste water import of return of waste water pipe (17) with waste water recycling pond (H).
2. energy dyeing machine water treatment system falls in a kind of water saving according to claim 1, it is characterized in that being provided with check valve on additional water purification reuse tank cold water pipe (2), supplemental heat pond cold water pipe (4) and additional waste water recycling pond cold water pipe (19).
3. a kind of water saving according to claim 1 fall can dyeing machine water treatment system, it is characterized in that describedly going out water cooling pond cooling water pipe (16), replenish water purification reuse tank cold water pipe (2), advance heat exchanger cold water pipe (3), supplemental heat pond cold water pipe (4), pure water pipe (5) and go out on the hot-tub hot-water line (10) respectively device dyeing machine water supply pump (16.1) arranged into, advance water purification reuse tank water supply pump (2.1), advance heat exchanger water supply pump (3.1), advance hot-tub water supply pump (4.1), clarified water pump (5.1) and heat-exchanger pump (10.1).
4. a kind of water saving according to claim 1 fall can dyeing machine water treatment system, it is characterized in that describedly going out that device has sewage monitoring pond (C) in the heat exchanger hot-water line (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200375205U CN201037204Y (en) | 2007-05-11 | 2007-05-11 | Water-saving energy-reducing water processing system for color dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200375205U CN201037204Y (en) | 2007-05-11 | 2007-05-11 | Water-saving energy-reducing water processing system for color dyeing machine |
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| CN201037204Y true CN201037204Y (en) | 2008-03-19 |
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| CNU2007200375205U Expired - Fee Related CN201037204Y (en) | 2007-05-11 | 2007-05-11 | Water-saving energy-reducing water processing system for color dyeing machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101949088A (en) * | 2010-09-02 | 2011-01-19 | 湖北维新纺织股份有限公司 | Method for using and recycling hot water in printing and dyeing process |
| CN102644171A (en) * | 2012-04-18 | 2012-08-22 | 无锡市华洋染整机械有限公司 | Cooling cloth washing system for dyeing machine under state of high temperature and high pressure |
| CN102797125A (en) * | 2011-05-25 | 2012-11-28 | 苏州龙英织染有限公司 | Condensate water recovery device of high-temperature dyeing machine |
| CN104178958A (en) * | 2014-08-08 | 2014-12-03 | 青岛利康源医疗器械有限公司 | Medical gauze bleaching high temperature wastewater waste heat recovery process |
| CN107265750A (en) * | 2017-03-28 | 2017-10-20 | 刘奎东 | A kind of cotton dyeing process spent water reclaiming system |
| CN107447411A (en) * | 2017-09-30 | 2017-12-08 | 广东溢达纺织有限公司 | Dyeing installation |
| CN107604730A (en) * | 2017-09-15 | 2018-01-19 | 广西博世科环保科技股份有限公司 | A kind of device and method of chlorine dioxide pulp bleaching heat integration |
| CN108797160A (en) * | 2018-06-20 | 2018-11-13 | 绍兴国周针织科技有限公司 | A kind of dyeing and printing process |
| CN109082876A (en) * | 2018-06-08 | 2018-12-25 | 厦门延江新材料股份有限公司 | A kind of cotton method for bleaching |
| CN113772861A (en) * | 2021-10-28 | 2021-12-10 | 绍兴锦发印染有限公司 | Energy-saving utilization process of fabric printing and dyeing reclaimed water |
-
2007
- 2007-05-11 CN CNU2007200375205U patent/CN201037204Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101949088A (en) * | 2010-09-02 | 2011-01-19 | 湖北维新纺织股份有限公司 | Method for using and recycling hot water in printing and dyeing process |
| CN102797125A (en) * | 2011-05-25 | 2012-11-28 | 苏州龙英织染有限公司 | Condensate water recovery device of high-temperature dyeing machine |
| CN102644171A (en) * | 2012-04-18 | 2012-08-22 | 无锡市华洋染整机械有限公司 | Cooling cloth washing system for dyeing machine under state of high temperature and high pressure |
| CN104178958A (en) * | 2014-08-08 | 2014-12-03 | 青岛利康源医疗器械有限公司 | Medical gauze bleaching high temperature wastewater waste heat recovery process |
| CN107265750A (en) * | 2017-03-28 | 2017-10-20 | 刘奎东 | A kind of cotton dyeing process spent water reclaiming system |
| CN107265750B (en) * | 2017-03-28 | 2020-10-09 | 新疆神邦环境工程有限公司 | Cotton dyeing process sewage recycling system |
| CN107604730A (en) * | 2017-09-15 | 2018-01-19 | 广西博世科环保科技股份有限公司 | A kind of device and method of chlorine dioxide pulp bleaching heat integration |
| CN107447411A (en) * | 2017-09-30 | 2017-12-08 | 广东溢达纺织有限公司 | Dyeing installation |
| CN109082876A (en) * | 2018-06-08 | 2018-12-25 | 厦门延江新材料股份有限公司 | A kind of cotton method for bleaching |
| CN108797160A (en) * | 2018-06-20 | 2018-11-13 | 绍兴国周针织科技有限公司 | A kind of dyeing and printing process |
| CN113772861A (en) * | 2021-10-28 | 2021-12-10 | 绍兴锦发印染有限公司 | Energy-saving utilization process of fabric printing and dyeing reclaimed water |
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| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080319 Termination date: 20140511 |