CN200991942Y

CN200991942Y - Device for preparing grains by steering layout of synthesized stone

Info

Publication number: CN200991942Y
Application number: CN 200620164536
Authority: CN
Inventors: 刘建平
Original assignee: Individual
Current assignee: Individual
Priority date: 2006-11-24
Filing date: 2006-11-24
Publication date: 2007-12-19
Anticipated expiration: 2016-11-24

Abstract

The utility model arranges a conveying belt of the turning fabric on the top inside a synthetic stone vacuum forming machine, and uses a concept of spraying the curved surface to a line and smashing the line to point to make the cut board form a natural rock texture on the surface after a series of artistic processing of roller pressing, spraying, material splashing, smashing and magnetizing on the power mixtures on a parallel conveying belt. The utility model can make the forming machine converted to a structure of dual vertical sealing doors and lower the cost of the structure. Meanwhile, under the conditions of naturalization and magnetization, the utility model can enables the synthetic stone products to be significantly improved in grade.

Description

Turn to the device of the synthetic stone preparation of cloth type decorative pattern

One, technical field

The utility model belongs to construction material and building material machinery field, particularly a kind of device that turns to the synthetic stone configuration of cloth type decorative pattern.

Two, background technology

Adopt mixing such as stone grain, stone flour, mylar and pigment, and be pressed into the three-dimensional square stock or the artificial synthetic stone of thin plate with the vacuum vibration formation machine, with soft property and the slickness of sense of touch and the advantage of slip resistance of its impression, make it become high-grade building and ornament materials.In recent years, synthetic stone production both domestic and external, the building stones particle diameter in its prescription is gradually to the trickle property variation of 20-120 mesh, and determines its market value by the level of its simulative stone.For example, at the synthetic stone that is called Shabnam that occurs in recent years, wherein Jin Si white decorative pattern makes its impression that roughly has natural stone and comparatively popular on market.The applicant's " the preparation texture device of synthetic stone ", its patent No. is the Chinese patent of ZL200520111444.9, two roll shape rolling depressors that installing can be carried out briquet and current-sharing in its cloth bucket, and synchronously carry out vaporific spraying to the compound that turns to is arranged slightly with sprayer, make trickle long lines and webbed texture with this.Aspect such as decorative pattern also has certain limitation but it is arranged to simulative granitic granule combination decorative pattern and with the stone grain.

Three, summary of the invention

The purpose of this utility model aims to provide a kind of integration unit of copying natural marble, natural granite and natural sandstone texture, utilize it to turn to distributing mode vacuum forming machine to be changed into the two-door structure that the vertical seal door only is set at its two ends, and utilize its electromagnet its compound to be magnetized processing, thereby change the distribution of iron oxide pigment and form the effect of multiple preparation decorative pattern with magnetization with pulse wave electric current or DC current control mode.

The technical solution of the utility model is such.A kind of device that turns to the synthetic stone preparation of cloth type decorative pattern, include cloth bucket (1), transport tape (2), rolling depressor (3), electromagnet (4), sprayer (5), building stones funnel (6), device in small, broken bits (7), material scraping plate (8) and hermatic door (9), it is characterized in that: described transport tape (2) is that width is that 40-160cm and length are the rubber system of 100-800cm or the transport tape of steel, be set in diameter and be on two transmission circle rollers of 10-45cm and its linear velocity is the circulus of 0.3-3 meter per second, and with steelwork it is hung on the end opening of cloth bucket (1) and extends to the position of approaching material scraping plate (8), turn to cloth with its compound to synthetic stone; On the top that is respectively the 5-40cm vertical range of transport tape (2) and be fitted with 1-2 group rolling depressor (3), 1-2 along its center line and organize building stones funnel (6), the 1-2 that its charging door can rise to make-up machine and organize sprayer (5) and device in small, broken bits (7), make its compound through roll-in, leak and to spill building stones, spraying liquid pigment and the secondary color matching operation that becomes granule in small, broken bits, be piled up in the moulding box (13) that moves back and forth with counter-clockwise rotation direction, and be pressed in the cloth successively of block material body at it, spray utensil (5) with second group it is carried out vaporific spraying; The building stones funnel (6) that is installed in the front end of transport tape (2) and is close to cloth bucket (1) spills one deck 5-80 mesh to the lower berth by the vibration force of its contiguous electromagnet (4) equably from the slit of its downside fine sand forms the striped that the stone grain is arranged. and described electromagnet (4) is to adopt electrical pure iron to make center pillar and the outside is the iron core of square frame, its solenoid is set on the center pillar iron core, fixes with copper coin or corrosion resistant plate in the gap of its ring-type; Distance between the steel plate of the first group of electromagnet (4) only be made up of 3-6 that is installed in cloth bucket (1) side and relative cloth bucket (1) another side is 2-24cm, utilizes its pulsating current and produces magnetizing force and vibration force; The electromagnetic capacity of every electromagnet of second group of electromagnet is identical with first group and be respectively 1-10KVA, and only being arranged in parallel with 3-6 is installed under the upside belt of the corresponding transport tape (2) of opposed roller depressor (3) in groups, supports the pressure of pressure roller with it.Device in small, broken bits (7) is to be equidistant one group each other with 2-4 root puddler dress connection, and with the interlock of worm gear and worm screw for being arranged in parallel into the vertical stirrer tool of 2-6 group, its with the rotating speed of 15-160r/min to transport tape on its top layer carry out mix along the compound of attached stone grain and pigment and form mixtures double-colored or three looks.The described device that turns to the synthetic stone preparation of cloth type decorative pattern, the system of its moulding box (13) and transport tape (2) and preparation decorative pattern thereof can be after it comprises that the hermatic door (9) of vertical lift at the two ends of pressing element (11) is closed, approaching-vacuum of 0.1Mpa under unified cloth and the vibration compacting of carrying out artistry, make the main machine structure of its three existing vertical seal doors change into the one passage two vertical seal doors structure and simplify its structure.Described rolling depressor (3) is to be 20-60cm and at the steel circle roller of its two ends installing turning cylinder and bearing with diameter, one being installed in only among the cloth bucket (1) and keeping the distance of 2-24cm to carry out current-sharing and magnetization wherein with relative electromagnet (4), if when its downside is installed one group of sprayer (5), can constitute the device of independently preparing netted decorative pattern; When electromagnet (4) is installed in transport tape (2) upside belt following, can keep under the identical linear velocity being pressed into the compound of loose shape tabular or block with relative rolling depressor.The utility model can be used for the sheet forming of synthetic stone, carries out antivacuum decorative pattern down and prepare in its transport tape feeding process.

Positive effect of the present utility model is: vertical material-distributing is changed into the distributing mode that turns to via transport tape (2), and in it regulates spraying that flow, roll-in, leakage spill stone grain, vaporific or wire, magnetization and vertical fine crushing process, constitute the process of the simulative bag reason of system, made the production technology of synthetic stone possess the condition of carrying out artistry processing.Two-door structure of the present utility model can make the contraction in length 1/3rd of its main frame; Its high-grade texture pattern can make its market value significantly improve, and the magnetic that trace has on the plate face that magnetization was handled can make it have health.

Four, description of drawings

Fig. 1 is the schematic representation of apparatus that turns to the synthetic stone preparation of cloth type decorative pattern of the utility model embodiment 1.

Reference numeral: cloth bucket (1); Transport tape (2); Rolling depressor (3); Electromagnet (4); Sprayer (5); Building stones funnel (6); Device in small, broken bits (7); Material scraping plate (8); Hermatic door (9); Color material tanks (10); Vibration pressing element (11); Agitator (12); Moulding box and chassis (13).Arrow among the figure is represented the direction of its running.

Five, specific embodiment

1, embodiment 1

The high-grade natural Shabnam marble of this routine emulation, its compound adopts unsaturated polyester resin and modified polyester resin, the white of 80-120 mesh and the Paris white of yellow building stones and 800 meshes of 7.5%-8.5%, behind 4-5 kind pigment with the reverse pair of trunnion axis agitator earlier in the antivacuum stirring of carrying out 10-20min down, the back under vacuum, carry out 10-15min 10-20r/min stirring and finish the mixing of base-material and take out the system vacuum.

Existing in biaxial rneader with liquid pigment utensil and the technology through nozzle spray decorative pattern still can partly prolong usefulness, just it has sprayed and must continue stirring 3-10 behind the pigment and enclose and make the further refinement of its white texture.Before the Dump gate of opening biaxial rneader (12) bottom, must adjust following utensil and ready work: the discharging opening of the adjusting plate washer of contiguous rolling depressor (3) one sides of cloth bucket (1) can be adjusted in 4-12cm, the requirement that makes its material body thickness that leads to transport tape (2) be adapted to prepare decorative pattern; Rolling depressor (3) is adjusted in 3-10cm to the vertical range between the transport tape; Be equipped with respectively in two color material tanks (10) 15-100kg therein with addition of being white in color or the liquid pigment of other color of aluminium hydroxide, its shared pressure of compressed air is adjusted to 1-6kgf/cm ²The middle part of moulding box (13) should be corresponding with the position of second group of sprayer (5), and its distance that moves back and forth just its material body keeps roughly the same height.Every group of puddler with square arrangement of device in small, broken bits (7) needs to stay two with two of diagonal angle form dismountings, with it tabular material body in transmission carried out strip or block cutting.Building stones funnel (6) only uses of close cloth bucket (1), places the stone grain of 20 80 meshes therein, and its slit of leaking the material mouth is adjusted in 0.5-2mm.

In the operation in conjunction with action of preparation decorative pattern, compound ecru and that be loose shape through cloth bucket (1) vertical drop and the transport tape (2) of the horizontal transport that arrives above, be sent among the moulding box with its linear velocity a little more than moulding box (13) operation.Second group of sprayer (5) falls the accumulation body or the bullet that form naturally to it and carries out its vaporific spraying, can make it form continuous long lines.The displacement or the overlap joint of the iron oxide pigment that the electromagnetic attraction of compound is produced with a group or two groups of electromagnet (4) can make it produce decorative pattern potentially.In the process of the linear velocity of the stone grain flow of the air pressure of the timely adjusting sprayer (5) of its 5-15min, stone grain funnel (6) and transport tape and pressure roller, present similar in appearance to natural trickle and smooth decorative pattern on the plate face that the three-dimensional square stock institute sawing that can make that it is pressed into becomes.

2, embodiment 2

This routine simulative granite is called the product of black and white fiber crops, and it is the white building stones of 0-2.5mm that its white compound that accounts for main body adopts particle diameter, stirs into base-material with pair trunnion axis agitators under the state of and vacuum antivacuum at it.

About utensil adjustment and preparation are: charging door stretches out the black building stones that will stack the 0-4mm particle diameter that accounts for total amount 1%-8% among the outer building stones funnel (6) of vacuum passage, available black pigment is pre-mixed the material body that becomes to attach pigment with a spot of unsaturated-resin with the stone grain, retracts cover plate thereafter and keeps sealing state; Device in small, broken bits (7) is its white and crucial utensil of black material body mix, its every group 4 altogether for the rotating speed of the vertical puddler of 2-6 group between 80-160r/mm, can regulate, with its fast arc its bottom of black stone grain that top layer that track sends here its plane transport tape (2) dyes attached black pigment that turns round be that white compound carries out its rough mix; Black stone grain during the spraying method of sprayer (5) will spill the shop carries out the dyeing of vaporific or wire of the liquid paint of black simultaneously with loose shape material body in the transmission.Rolling depressor (3) generally need not use with the building stones funnel (6) of electromagnet and cloth bucket (1) vicinity.

The rotating shaft that has groove vertically can be set carry out it and spill material in rotating, or auxiliary its of configuration vibration screen evenly spill material at the slit shape leak place of building stones funnel (6) bottom of configuration black of this example or different color.Spill black building stones and spray black liquid paint in the leakage of the upper strata of its white compound, and fast in the spice in the upper surface of transport tape (2) moves, can in the control that it cooperatively interacts, make the product that is comparable to granite of stain and white background blending with the vertical puddler of device in small, broken bits (7).

Claims

1, a kind of device that turns to the synthetic stone preparation of cloth type decorative pattern, include cloth bucket (1), transport tape (2), rolling depressor (3), electromagnet (4), sprayer (5), building stones funnel (6), device in small, broken bits (7), material scraping plate (8) and hermatic door (9), it is characterized in that: described transport tape (2) is that to be installed in the end opening of cloth bucket (1) and to extend to the width that approaches material scraping plate (8) be that 40-160cm and length are the parallel feeder tool of 100-800cm, at its rolling depressor (3) that is respectively the top of 5-40cm vertical range and is fitted with the 1-2 group along its center line, building stones funnel (6), the sprayer (5) and the device in small, broken bits (7) of 1-2 group, and after the hermatic door (9) at its two ends is closed, carry out the cloth that turns under the vacuum.

2, a kind of device that turns to the synthetic stone preparation of cloth type decorative pattern according to claim 1, it is characterized in that: described sprayer (5) is to assemble with the spray gun that 2-12 sprays liquid paint only, its first group of spray gun is installed between rolling depressor (3) and the building stones funnel (6), and second group of spray gun is installed between the tail end and material scraping plate (8) of transport tape (2).

3, a kind of device that turns to the synthetic stone configuration of cloth type decorative pattern according to claim 1, it is characterized in that: described electromagnet (4) is that the outside is unshakable in one's determination for being set with the magnetic attraction device of solenoid on the square frame center pillar iron core, its single capacity is 1-10KVA and only arranging in groups with 2-6 respectively, wherein one group corresponding with rolling depressor (3) and be installed in transport tape (2) below.

4, a kind of device that turns to the synthetic stone preparation of cloth type decorative pattern according to claim 1, it is characterized in that: described device in small, broken bits (7) is to be unified into one group with 2-4 root puddler dress, and with the link vertical agitator tool of the 2-6 group that becomes to be arranged in parallel of worm and wheel.

5, a kind of device that turns to the synthetic stone preparation of cloth type decorative pattern according to claim 1, it is characterized in that: described rolling depressor (3) is that diameter is 20-60cm and at the steel circle roller of its two ends installing turning cylinder, can be installed in the cloth bucket (1) and jointly the material body be carried out its flow-control and compacting with electromagnet (4).