Numerically-controlled heading hydraulic press
Technical field:
The utility model relates to hydraulic machinery, a kind of numerically-controlled heading hydraulic press of more specifically saying so.
Background technology:
End socket is the important component on boiler and the pressure-vessels such as oil refining, chemical industry equipment.The quality of end socket directly influences the life-span of pressure vessel.Present known end socket press has following problem:
1, can't realize the function that tensile force floats with pressure-pad-force for the special pressing process of stainless steel end socket;
2, can not realize the requirement that workpiece compacting back machine is got material outward;
3, machine does not have mechanical safety precautions when hesitation.
The personal safety that above-mentioned defective has had a strong impact on the quality of end socket and restricted the stainless steel end enclosure molding process, jeopardizes operating personnel.
The utility model content:
The utility model is for avoiding above-mentioned existing in prior technology weak point, a kind of numerically-controlled heading hydraulic press being provided, with quality, expansion end enclosure molding process, the raising security performance that improves the compacting end socket.
The technical scheme that the utility model adopted is:
Design feature of the present utility model is to adopt vertical four beams, four rod structures, described four posts are to be four jiaos of upright columns, described four beams be respectively from top to bottom as frame entablature, as the stretching beam of stretching slide block, as the flanging beam of blankholder slide with as the sill of frame, wherein, stretching beam and flanging beam adopt suspended structure up and down, described suspended structure up and down is that the flanging beam is suspended under the stretching beam, and stretching cylinder is installed in the entablature, and the flanging cylinder is installed in the stretching beam.
Design feature of the present utility model also is: be equipped with travelling table, the inflow location corresponding to travelling table is provided with top inner cylinder, is provided with corresponding to the outflow location of travelling table and takes blame for others the top inner cylinder and the interlocking setting of taking blame for others outward outward.
Design feature of the present utility model also is: two cover safety devices are set, comprise the hydraulic control safe locking device and manually control safety cock.
Compared with the prior art, the beneficial effects of the utility model are embodied in:
1, the utility model is provided with the suspended structure up and down of stretching beam and flanging beam, has realized nominal pressure=tensile force, has broken through the notion of known end socket press nominal pressure=tensile force+pressure-pad-force, can reach pressure-pad-force fully: the requirement of tensile force=1: 1.
2, the utility model relative set control system can realize the Flexible Control that tensile force floats with pressure-pad-force.
3, the utility model travelling table of taking blame for others inside and outside being equipped with and having has enlarged the press demoulding functions.
4, the setting of the utility model two cover safety devices has greatly improved the safety in utilization of press.
Description of drawings:
Fig. 1 is the utility model master TV structure schematic diagram.
Fig. 2 is the utility model side-looking structural representation.
Fig. 3 is the utility model hydraulic control safe locking device structural representation.
Fig. 4 manually controls the safety cock structural representation for the utility model.
Fig. 5 is Fig. 4 joystick plan structure schematic diagram.
Fig. 6 is the utility model stretching slide block plan structure schematic diagram.
Fig. 7 looks up structural representation for the utility model stretching slide block.
Fig. 8 is the utility model blankholder slide plan structure schematic diagram.
Fig. 9 looks up structural representation for the utility model blankholder slide.
Number in the figure: 1 entablature, 2 stretching beams, 3 flanging beams, 4 sills, 5 stretching cylinders, 6 flanging cylinders, 7 columns, 8 flanging working faces, 9 stretching working faces, 10 travelling tables, 11 top inner cylinders, 12 are taken blame for others outward, security platform, 23 electric control systems, 24 springs on the dynamical system on the 13 stretching beam hangers, 14 entablature hangers, 15 latches, 16 propulsion cylinders, 17 pillars, 18 cantilevers, 19 load-bearing pillars, 20,21 times dynamical systems, 22.
Below in conjunction with accompanying drawing, the utility model is described in further detail by the specific embodiment:
The specific embodiment:
Referring to Fig. 1, Fig. 2, present embodiment adopts vertical four beams, four rod structures, four posts be four jiaos of upright column 7, four beams be not from top to bottom as frame entablature 1, as the stretching beam 2 of stretching slide block, as the flanging beam 3 of blankholder slide with as the sill 4 of frame.Wherein, stretching beam 2 adopts suspended structure up and down with flanging beam 3, and concrete enforcement is that flanging beam 3 is suspended on the stretching beam 2 times, and stretching cylinder 5 is installed in the entablature 1, and flanging cylinder 6 is installed in the stretching beam 2.
Fig. 6, shown in Figure 8, the flanging cylinder 6 in the present embodiment has four, and stretching cylinder 5 is three, and on horizontal layout, four flanging cylinders 6 are four jiaos of distributions, and four root posts 7 are positioned at its periphery, and three stretching cylinders 5 are arranged on the straight line.
Fig. 7, shown in Figure 9 is provided with routinely, and flanging working face 8 is positioned at periphery, and stretching working face 9 is positioned at central authorities.
As shown in Figure 1 and Figure 2, the present embodiment hydraulic press is equipped with travelling table 10, corresponding to the inflow location of travelling table 10, top inner cylinder 11 is set, simultaneously, be provided with corresponding to the outflow location of travelling table 10 and take blame for others 12 outward, top inner cylinder 11 and to take blame for others outward 12 be the interlocking setting.
In order to improve the equipment safety in utilization, in the present embodiment, two cover safety devices are set, comprise the hydraulic control safe locking device and manually control safety cock.
Referring to Fig. 3, the hydraulic control safe locking device is the stretching beam hangers 13 that is fixedly connected on stretching beam 2, entablature hanger 14 is set on the entablature 1 of correspondence position, on stretching beam hangers 13, horizontal pin-and-hole is set, the latch 15 that can be inserted in the horizontal pin-and-hole is installed on the entablature hanger 14, and latch 15 is to be power source with hydraulic pressure propulsion cylinder 16;
In concrete the enforcement, as shown in Figure 3, stretching beam hangers 13 adopts monolateral hangers, and entablature hanger 14 also is monolateral hanger, and this version is more convenient for accurately articulating by latch 15 each other at it.
Referring to Fig. 4, Fig. 5, manually the control safety cock is to be vertically to fixedly install pillar 17 on the support of bottom, on pillar 17, be and be horizontally disposed with the cantilever 18 that can in horizontal plane, rotate around pillar 17, the outer end of cantilever 18 is fixedly connected with the load-bearing pillar 19 that is vertical, the end face place of the bottom end face of load-bearing pillar 19 and sill 4 at grade, load-bearing pillar 19 with its top end surface bearing on the bottom surface of flanging beam 3.
Clash into parts when the safety cock shift-in shifts out, make it not impaired, as shown in Figure 4, load-bearing pillar 19 can be hung on the cantilever 18 by spring 24, spring 24 can provide cushion effect and extendable room.
As shown in Figure 1, 2, be provided with routinely, in concrete the enforcement, also comprise be equipped with respectively go up dynamical system 20, down dynamical system 21, go up security platform 22 and electric control system 23.
In the course of work:
Flanging beam 3 both can move up and down in company with stretching beam 2, can independently move up and down within the specific limits again.
The safe locking device of hydraulic control can make the stretching beam be in when shut down the limes superiors position and prevent to glide, and this device is generally enabled when machine die change, time-out use.
Manually the control safety cock is used for the flanging beam and prevents to glide during hesitation in the working region.
Travelling table can be realized the lifting and the clamping of travelling table and shift out and move into function before fuselage by electric control system.Though be shift out or inflow location on, can be by the realization enhanced feature of taking blame for others on the correspondence position.
In concrete the enforcement, hydraulic control system adopts proportion control.Specifically can adopt the CNC control technology, proportion of utilization pressure valve closed-loop control pressure feedback, tensile force is regulated automatically with pressure-pad-force, monitors two oil cylinder working-pressures by high performance pressure sensor, thereby accurately controls two cylinder pressure.
In addition, concrete enforcement can be adopted graphic control panel " HMI " and programmable " PLC ", i.e. HMI+PLC.Wherein " PLC " as master control system, HMI mainly provides man-machine interface .PLC and HMI to carry out communication by the RS485 mouth, finishes electrical control jointly.Man-machine interface close friend.