CN1962512A - Compositions for reinforcing glass and its reinforcing method - Google Patents

Compositions for reinforcing glass and its reinforcing method Download PDF

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Publication number
CN1962512A
CN1962512A CN 200510115570 CN200510115570A CN1962512A CN 1962512 A CN1962512 A CN 1962512A CN 200510115570 CN200510115570 CN 200510115570 CN 200510115570 A CN200510115570 A CN 200510115570A CN 1962512 A CN1962512 A CN 1962512A
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glass
weight
potassium
content
composition
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CN100588634C (en
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杨彧
李金美
陈学刚
何志奇
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BYD Co Ltd
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BYD Co Ltd
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Abstract

The invention discloses a chemical reinforced composition of silica coating glass for panel display, which comprises the following parts: fusing salt with 85-99% potassium nitrate and 0.01-10% bialuminium trioxide, 0.01-10% other potassium salts, wherein the potassium salt contains one or more from potassium phosphate, potassium nitrite, potassium chloride, potassium sulfate, potassium silicate, potassium hydrogen phosphate and potassium bichromate.

Description

Be used for composition and enhancement method that glass is strengthened
Technical field
The invention relates to a kind of composition and enhancement method that glass is strengthened, the chemical enhancing composition and the enhancement method of more specifically saying so and ultra-thin silicon-dioxide coating glass being strengthened about a kind of.
Background technology
Glass is a kind of hard brittle material, and its tensile strength is very low.The intensity of hard brittle material depends on its surface tissue to a great extent, though it is very complete smooth that the surface of glass seems, in fact has a large amount of tiny cracks, these tiny cracks are under the tension stress effect, originally be that crackle enlarges, will begin to break from the surface then.Therefore, if can eliminate the influence of these crizzles, the tensile strength of glass just can significantly improve.Because there are various defectives in self structure and the production technique in glass, make the actual tensile strength of glass far below theoretical strength.In order to improve glass intensity, just need carry out secondary processing to glass, that is, glass is strengthened.The enhancement method of glass roughly can be divided into two classes, and a class is a physical method, and a class is a chemical process.
Physical strengthening method is meant a glass heats, when glass begins to soften, and the cooling of coming out of the stove rapidly, the outside surface of glass at first cools off hardening, has so just formed toughened glass.But the toughened glass (perhaps half tempered glass) that obtains through physical strengthening method can not cut, when bump that is subjected to sharp object or scuffing, can be easier to be more cracked than simple glass, and broken back forms the fine grained chippings of no sharp keen corner angle.
Chemical enhanced method is broadly divided into three kinds: ion exchange method, hydrofluoric acid etch and glass surface coating.In these three kinds of methods, be most widely used with ion exchange method, the condition of this enhancement method is simple, and strengthening effect is remarkable.Ion exchange method can be divided into two kinds of high temperature ion exchange method and low-temperature ion exchange processes again.The high temperature ion exchange method is meant that the temperature of ion-exchange is more than the softening temperature of glass, high temperature ion-exchange has two types usually: first type for being strengthened by extrusion effect, promptly exchange small ion with heavy ion, second type strengthens for the surface produces the low bulk crystallization, this is the low-expansion coefficient crystallite that utilizes ion-exchange to produce at glass surface, because the coefficient of expansion of the glass surface after the exchange is lower than the coefficient of expansion of glass inside, can produce stress after the cooling, thereby reach the enhanced purpose.But because the high temperature ion exchange method is to carry out more than the softening temperature of glass, therefore at high temperature, glass is easy to generate distortion, and therefore causes the damage of optical property, and high temperature also can cause more energy consumption.The low-temperature ion exchange process is meant that ion-exchange occurs in below the softening temperature of glass, glass is immersed in the high-temperature molten salt of ionic radius greater than the alkali metal compound of contained alkalimetal ion in the glass, or with the solution spraying of salt on the heated glass surface, the ion that the glass surface volume is little is just replaced by bulky ion in the exchange fused salt then.After glass cools, glass network is shunk, bulky ion needs bigger space, thereby make glass surface produce racking stress, and the inner tension stress that produces, form the compressive layer of glass surface densification thus, the existence of compressive layer has reduced the tiny crack of glass surface, thereby reaches the effect of reinforcing glass intensity.
CN1162363C discloses a kind of production technique of chemically toughened glass, this technology is to add potassium hydroxide in the saltpetre fused salt, aluminium sesquioxide and diatomite additive, make the saltpetre fused salt, the usage ratio of additive is: with potassium hydroxide/saltpetre weight percent is 1, aluminium sesquioxide/saltpetre weight percent is 10-30, the weight percent of diatomite/saltpetre is 100-150, the saltpetre fused salt mixt that configures is heated to 400-500 ℃ of insulation, to clean in advance, the glass that oven dry is good is preheating to 350 ℃, constant temperature 30 minutes, glass is immersed in the fused salt, constantly under 400 ℃ temperature, after 3-8 hour glass is slowly taken out from fused salt, enter in the very approaching annealing furnace of a temperature and temperature of molten salt and be annealed to room temperature.Although this production technique can effectively improve glass intensity, the chilled glass that adopts this processing method to obtain is a toughened glass, can't cut at all.
The thickness of ultra-thin silicon-dioxide coating glass that is applied to flat-panel monitor is generally the 0.3-1.1 millimeter usually below 2 millimeters, because of its intensity is obviously not enough, when carrying or improper use disrepair phenomenon may take place.As: the STN-ITO conductive glass is made up of thin float glass, silicon dioxide film and ITO (tin indium oxide) film, wherein, the effect of silicon dioxide film is as transparent barrier-layer, its effect is the alkalimetal ion that stops in the glass, mainly be the infiltration and the diffusion of sodium ion, the performance of flat-panel display device exerted an influence preventing.If desired this kind glass is carried out chemical enhancedly, then need before ITO is coated with, carry out, otherwise strengthening process can cause than macrolesion the ITO film.And after adopting general physical method or chemical process to strengthen, intensity takes place and does not rise anti-phenomenon of falling in ultra-thin glass easily, and can not cut normally, and cutting is the necessary operation in the panel display board making.If the improper meeting of treatment formulations and method causes some negative impacts to the silicon dioxide film of silicon-dioxide coated glass, as: degradation under sticking power reduction, the transmittance, and the described processing method of CN1162363C still is not suitable for flat-panel monitor is strengthened with ultra-thin silicon-dioxide coating glass, therefore flat-panel monitor is had higher requirement with the reinforcement of ultra-thin silicon-dioxide coating glass.
Summary of the invention
The method that the objective of the invention is to solve the chilled glass of prior art is not suitable for the defective that flat-panel monitor is strengthened with ultra-thin silicon-dioxide coating glass, be used for glass and provide a kind of, particularly composition and the enhancement method that flat-panel monitor is strengthened with ultra-thin silicon-dioxide coating glass.
The present inventor is through discovering, contain potassium hydroxide in the used fused salt prescription of the production technique of the disclosed chemically toughened glass of CN1162363C, gross weight with fused salt is a benchmark, the content of described potassium hydroxide is 0.5-0.9 weight %, because the potassium hydroxide in the fused salt can produce corrosion to glass, especially, when the too high levels of potassium hydroxide, can cause serious damage to silicon-dioxide coating, make the glass surface that obtains very coarse, cause the sticking power of glass and transmittance to descend, and to adopt the glass after the reinforcement that this technology obtains be toughened glass, though the strength of glass height but can not cut.And flat-panel monitor is to be used for the liquid crystal of information photoelectronic industry and the basic raw material of kinds of displays part with ultra-thin silicon-dioxide coating glass, therefore very high to the requirement of glass, need this glass to have smooth, slick surface and good optical performance on the one hand, and very thin thickness, be generally the 0.3-1.1 millimeter, on the other hand, also very strict to the glass intensity requirement, if insufficient strength, then glass breaks easily, if intensity is too high, then glass can not cut.Therefore, the disclosed production technique of CN1162363C is not suitable for being applied to ultra-thin glass, is below 2 millimeters as thickness, and particularly thickness is the reinforcement of the flat-panel monitor of 0.3-1.1 millimeter with ultra-thin silicon-dioxide coating glass.
The invention provides a kind of chemical enhancing composition that flat-panel monitor is strengthened with ultra-thin silicon-dioxide coating glass of being used for, the place near the steps composition is the fused salt that contains saltpetre and aluminium sesquioxide, wherein, said composition also contains other sylvite, described other sylvite is selected from potassiumphosphate, potassium nitrite, Repone K, vitriolate of tartar, potassium silicate, potassium hydrogen phosphate, in the potassium bichromate one or more, gross weight with said composition is a benchmark, the content of described saltpetre is 85-99 weight %, the content of aluminium sesquioxide is 0.01-10 weight %, and the content of other sylvite is 0.01-10 weight %.
The enhancement method of glass is included under 360-460 ℃, glass is contacted with fused chemistry enhancing composition, described glass is silicon-dioxide coating glass, described chemical enhancing composition is the fused salt that contains saltpetre and aluminium sesquioxide, wherein, said composition also contains other sylvite, described other sylvite is selected from potassiumphosphate, potassium nitrite, Repone K, vitriolate of tartar, potassium silicate, potassium hydrogen phosphate, in the potassium bichromate one or more, gross weight with said composition is a benchmark, the content of described saltpetre is 85-99 weight %, the content of aluminium sesquioxide is 0.01-10 weight %, and the content of other sylvite is 0.01-10 weight %.
Chemical enhancing composition provided by the invention can be to glass, be particularly suitable for ultra-thin silicon-dioxide coating glass, as flat-panel monitor with ultra-thin silicon-dioxide coating glass, especially thickness is strengthened with ultra-thin silicon-dioxide coating glass at the flat-panel monitor of 0.3-1.1 millimeter, glass after the reinforcement that obtains has smooth and even curface, the original intensity of strength ratio has improved 60-200%, it is undeformed to strengthen back glass, the decay of no optics performance, and can not cause any detrimentally affect to silicon-dioxide coating, the more important thing is that the glass after the reinforcement can normally cut, and the flat-panel monitor after strengthening is with the bending resistance of ultra-thin silicon-dioxide coating glass, compressive strength has obtained significant raising.In addition, adopt enhancement method provided by the invention, lower than the temperature of reaction of general low-temperature ion exchange process, and shortened enhanced time greatly, this greatly reduces energy consumption, has improved efficient, has saved cost.
Description of drawings
What Fig. 1 represented is the pressure tester that glass is carried out strength test.
Embodiment
According to the chemical enhancing composition that flat-panel monitor is strengthened with ultra-thin silicon-dioxide coating glass of being used for provided by the invention, under the preferable case, gross weight with said composition is a benchmark, the content of described saltpetre is 90-99 weight %, the content of aluminium sesquioxide is 0.01-5 weight %, and the content of other sylvite is 0.01-5 weight %.
According to chemical enhancing composition provided by the invention, other sylvite that contains in the described composition is preferably one or more in potassiumphosphate, potassium nitrite, Repone K, the vitriolate of tartar.Gross weight with the place near the steps composition is a benchmark, and the content of described other sylvite is 0-10 weight %, is preferably 0.01-5 weight %.
The enhancement method of described glass is included under 360-460 ℃, glass is contacted with fused chemistry enhancing composition, described glass is silicon-dioxide coating glass, described chemical enhancing composition is the fused salt that contains saltpetre and aluminium sesquioxide, wherein, said composition also contains other sylvite, described other sylvite is selected from potassiumphosphate, potassium nitrite, Repone K, vitriolate of tartar, potassium silicate, potassium hydrogen phosphate, in the potassium bichromate one or more, gross weight with said composition is a benchmark, the content of described saltpetre is preferably 90-99 weight %, the content of aluminium sesquioxide is preferably 0.01-5 weight %, and the content of other sylvite is preferably 0.01-5 weight %.
Described fused chemistry enhancing composition is in saltpetre, aluminium sesquioxide and other sylvite one or more to be carried out fusion and the fused salt that obtains under 420-500 ℃ temperature; Under the preferable case, described melting process under agitation carries out, and the speed of stirring and fused time are not particularly limited, as long as make the complete fusion of described salt.
Described glass is preferably 380-450 ℃ with the temperature that contacts of fused salt, is more preferably first slowly being heated to after contacting temperature of described glass contacted with described fused salt again, and is immersed in the described fused salt; Described contact is carried out in the fused salt groove.
More abundant for the exchange that makes sodium ion in the described glass and the potassium ion in the fused salt, be 5-150 minute the duration of contact of described glass and fused salt, is preferably 10-60 minute.
Described enhancement method also comprises annealing, cleans and the exsiccant step, and described annealed temperature is 370-480 ℃, is preferably 380-470 ℃.Described cleaning and exsiccant method and condition can be carried out according to the method for well known to a person skilled in the art.
Described ultra-thin silicon-dioxide coating glass can be commercially available, as, 370 * 470 * 0.5 millimeter the plating SiO that can adopt NHTechno company to produce 2Film, STN substrate glass (single-sided polishing).
The following examples will the present invention will be further described.
Embodiment 1
Present embodiment illustrates the enhancement method of ultra-thin silicon-dioxide coating glass
98.5 weight part saltpetre, 0.5 weight part potassiumphosphate, 1 weight part aluminium sesquioxide are mixed.This mixture is put into the good fused salt groove of heat-proof quality, under agitation, at the uniform velocity be warming up to 480 ℃, keep cooling the temperature to 400 ℃ after 15 minutes and obtain fused salt.
To be of a size of 470 * 370 * 0.5 millimeter ultra-thin silicon-dioxide coating glass (the plating SiO that NHTechno company produces 2Film, the STN substrate glass) slowly is heated to 400 ℃, then this ultra-thin silicon-dioxide coating glass submergence in above-mentioned fused salt was taken out after 30 minutes, and allow the melting salt of its surface attachment wander naturally, in 420 ℃ annealing chamber, anneal then and clean, ultra-thin silicon-dioxide coating glass B1 is strengthened after the drying.
Embodiment 2
Present embodiment illustrates the enhancement method of ultra-thin silicon-dioxide coating glass
99 weight part saltpetre, 0.05 weight part potassiumphosphate, 0.05 weight part aluminium sesquioxide are mixed.This mixture is put into the good fused salt groove of heat-proof quality, under agitation, at the uniform velocity be warming up to 460 ℃, keep cooling the temperature to 420 ℃ after 20 minutes and obtain fused salt.
To be of a size of 470 * 370 * 0.5 ultra-thin silicon-dioxide coating glass (the plating SiO that NHTechno company produces 2Film, the STN substrate glass) slowly is heated to 420 ℃, then this ultra-thin silicon-dioxide coating glass submergence in above-mentioned melting salt was taken out after 60 minutes, and allow the melting salt of its surface attachment wander naturally, in 400 ℃ annealing chamber, anneal then and clean, drying is strengthened ultra-thin silicon-dioxide coating glass B2.
Embodiment 3
Present embodiment illustrates the enhancement method of ultra-thin silicon-dioxide coating glass
95 weight part saltpetre, 2.0 weight part potassiumphosphates, 3.0 weight part aluminium sesquioxides are mixed.This mixture is put into the good fused salt groove of heat-proof quality, under agitation, at the uniform velocity be warming up to 440 ℃, keep cooling the temperature to 390 ℃ after 10 minutes and obtain fused salt.
To be of a size of 470 * 370 * 0.5 ultra-thin silicon-dioxide coating glass (the plating SiO that NHTechno company produces 2Film, the STN substrate glass) slowly is heated to 390 ℃, then this ultra-thin silicon-dioxide coating glass submergence in above-mentioned melting salt was taken out after 60 minutes, and allow the melting salt of its surface attachment wander naturally, in 420 ℃ annealing chamber, anneal then and clean, drying is strengthened ultra-thin silicon-dioxide coating glass B3.
Embodiment 4
Present embodiment illustrates the enhancement method of ultra-thin silicon-dioxide coating glass
93 weight part saltpetre, 2.0 weight part potassiumphosphates, 1.0 weight part Repone K, 0.5 weight part potassium nitrite, 0.5 weight part potassium hydrogen phosphate, 3.0 weight part aluminium sesquioxides are mixed.This mixture is put into the good fused salt groove of heat-proof quality, under agitation, at the uniform velocity be warming up to 460 ℃, keep cooling the temperature to 400 ℃ after 30 minutes and obtain fused salt.
To be of a size of 470 * 370 * 0.5 ultra-thin silicon-dioxide coating glass (the plating SiO that NHTechno company produces 2Film, the STN substrate glass) slowly is heated to 400 ℃, then this ultra-thin silicon-dioxide coating glass submergence in above-mentioned melting salt was taken out after 15 minutes, and allow the melting salt of its surface attachment wander naturally, in 420 ℃ annealing chamber, anneal then and clean, drying is strengthened ultra-thin silicon-dioxide coating glass B4.
Performance test
Adopt as shown in Figure 1 pressure tester to measure respectively through the silicon-dioxide face of ultra-thin silicon-dioxide coating glass B1-B4 after the intensive treatment and untreated former ultra-thin glass B0 and the isostatic pressing strength of non-membrane surface.
Testing method: the ultra-thin silicon-dioxide coating of reinforcement glass B1-B4 that embodiment 1-4 is made and former untreated ultra-thin glass B0 carry out the test of isostatic pressing strength one by one.Test the maximum static pressure power that silicon-dioxide face and non-membrane surface at the unit surface upper glass can bear respectively, promptly be expressed as the isostatic pressing strength of glass.
Glass to be measured is placed on the support platen one by one, pressure cone is all at the uniform velocity pressed down with the speed of 0.02 meter per second, when glass is crushed when splitting, write down silicon dioxide film data on the digital display manometer when last and non-membrane surface make progress respectively.
The result is as shown in table 1.
Table 1
The embodiment numbering The glass numbering Isostatic pressing strength (newton) Outward appearance
Face upwards Non-membrane surface upwards
Embodiment 1 B1 88 110 Smooth smooth
Embodiment 2 B2 92 123 Smooth smooth
Embodiment 3 B3 85 117 Smooth smooth
Embodiment 4 B4 100 148 Smooth smooth
Comparative Examples B0 45 52 Smooth smooth
As can be seen from Table 1, after adopting chemical enhancing composition provided by the invention that flat-panel monitor is strengthened with ultra-thin silicon-dioxide coating glass, the glass appearance that obtains is smooth, smooth, and the intensity of silicon-dioxide face and non-membrane surface all significantly improves than having obtained before handling, and the more important thing is that the glass after the reinforcement can cut normally.

Claims (4)

1, a kind of chemical enhancing composition that flat-panel monitor is strengthened with silicon-dioxide coating glass of being used for, said composition is the fused salt that contains saltpetre and aluminium sesquioxide, it is characterized in that, said composition also contains other sylvite, described other sylvite is selected from potassiumphosphate, potassium nitrite, Repone K, vitriolate of tartar, potassium silicate, potassium hydrogen phosphate, in the potassium bichromate one or more, gross weight with said composition is a benchmark, the content of described saltpetre is 85-99 weight %, the content of aluminium sesquioxide is 0.01-10 weight %, and the content of other sylvite is 0.01-10 weight %.
2, composition according to claim 1 wherein, is a benchmark with the gross weight of said composition, and the content of described saltpetre is 90-99 weight %, and the content of aluminium sesquioxide is 0.01-5 weight %, and the content of other sylvite is 0.01-5 weight %.
3, a kind of enhancement method of glass, this method is included under 360-460 ℃, glass is contacted with fused chemistry enhancing composition, described glass is silicon-dioxide coating glass, described chemical enhancing composition is the fused salt that contains saltpetre and aluminium sesquioxide, wherein, said composition also contains other sylvite, described other sylvite is selected from potassiumphosphate, potassium nitrite, Repone K, vitriolate of tartar, potassium silicate, potassium hydrogen phosphate, in the potassium bichromate one or more, gross weight with said composition is a benchmark, the content of described saltpetre is 85-99 weight %, and the content of aluminium sesquioxide is 0.01-10 weight %, and the content of other sylvite is 0.01-10 weight %.
4, method according to claim 3 wherein, is a benchmark with the gross weight of said composition, and the content of described saltpetre is 90-99 weight %, and the content of aluminium sesquioxide is 0.01-5 weight %, and the content of other sylvite is 0.01-5 weight %.
CN200510115570A 2005-11-07 2005-11-07 Compositions for reinforcing glass and its reinforcing method Expired - Fee Related CN100588634C (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102736294A (en) * 2011-04-13 2012-10-17 京东方科技集团股份有限公司 Substrate, liquid crystal display panel and manufacturing method of substrate
CN104129906A (en) * 2014-07-31 2014-11-05 湖南丹化农资有限公司 Additive-containing single-crystal-state potassium nitrate glass-reinforcing molten salt and glass reinforcing technology
CN104640821A (en) * 2012-09-18 2015-05-20 旭硝子株式会社 Method of regenerating molten salt for chemically toughening glass, and production method of toughened glass
CN108726893A (en) * 2017-04-19 2018-11-02 郑州旭飞光电科技有限公司 Tempering liquid composition and preparation method thereof and the method and chemically toughened glass for improving glass bending strength
CN111117624A (en) * 2020-01-14 2020-05-08 维达力实业(赤壁)有限公司 Glass frosting liquid and preparation method and application thereof
CN112661417A (en) * 2020-12-10 2021-04-16 万津实业(赤壁)有限公司 Glass strengthening liquid and glass strengthening method
CN113716880A (en) * 2020-05-25 2021-11-30 日本电气硝子株式会社 Method for producing ion-exchanged glass, mixture for ion exchange, and apparatus for producing ion-exchanged glass

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS52148519A (en) * 1976-06-04 1977-12-09 Yamamura Glass Co Ltd Chemical tempering process for glass vessel

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102736294A (en) * 2011-04-13 2012-10-17 京东方科技集团股份有限公司 Substrate, liquid crystal display panel and manufacturing method of substrate
CN104640821A (en) * 2012-09-18 2015-05-20 旭硝子株式会社 Method of regenerating molten salt for chemically toughening glass, and production method of toughened glass
CN104129906A (en) * 2014-07-31 2014-11-05 湖南丹化农资有限公司 Additive-containing single-crystal-state potassium nitrate glass-reinforcing molten salt and glass reinforcing technology
CN104129906B (en) * 2014-07-31 2016-08-24 湖南丹化农资有限公司 The single glass reinforced fused salt of crystalline state potassium nitrate containing additive and glass reinforced technique
CN108726893A (en) * 2017-04-19 2018-11-02 郑州旭飞光电科技有限公司 Tempering liquid composition and preparation method thereof and the method and chemically toughened glass for improving glass bending strength
CN108726893B (en) * 2017-04-19 2021-06-04 郑州旭飞光电科技有限公司 Tempering liquid composition, preparation method thereof, method for improving bending strength of glass and chemically tempered glass
CN111117624A (en) * 2020-01-14 2020-05-08 维达力实业(赤壁)有限公司 Glass frosting liquid and preparation method and application thereof
CN111117624B (en) * 2020-01-14 2021-12-10 维达力实业(赤壁)有限公司 Glass frosting liquid and preparation method and application thereof
CN113716880A (en) * 2020-05-25 2021-11-30 日本电气硝子株式会社 Method for producing ion-exchanged glass, mixture for ion exchange, and apparatus for producing ion-exchanged glass
CN112661417A (en) * 2020-12-10 2021-04-16 万津实业(赤壁)有限公司 Glass strengthening liquid and glass strengthening method

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