CN1951244A - A bra production process - Google Patents
A bra production process Download PDFInfo
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- CN1951244A CN1951244A CN 200610118292 CN200610118292A CN1951244A CN 1951244 A CN1951244 A CN 1951244A CN 200610118292 CN200610118292 CN 200610118292 CN 200610118292 A CN200610118292 A CN 200610118292A CN 1951244 A CN1951244 A CN 1951244A
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- brassiere
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- inner bag
- steel ring
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Abstract
The invention relates to a method for producing bra with stable shape and long service life. Wherein, said production comprises that preparing surface cloth, surface cotton, bottom cloth, bottom cotton, container surface bottom, container bottom cotton, hand cotton, shaping yard, heart yard, steel ring, steel sheath, and adhesive; then compressing the container surface and bottom cottons, hand cotton, steel ring and steel sheath via upper and lower moulds at high temperature into container; the compressing them with surface cloth, heart shaping yard, ear shaping yard, container and bottom material in mould groove into final product.
Description
Technical field
The present invention relates to a kind of manufacture craft of brassiere, specifically, is a kind of through the elaborate brassiere of strict process process.
Background technology:
The manufacture craft of brassiere in the past is mostly fairly simple.Such as: China Patent No. is that 200310107901.2 patent application " brassiere " is exactly like this.Because technology is meticulous inadequately, makes brassiere in the aesthetic of external form, the comfort aspect of dress, especially through after repeatedly washing and worn for a long time, distortion and dress discomfort will appear.The object of the present invention is to provide a kind of process strict process to make, material is selected and the firm brassiere of finalizing the design, and this brassiere has graceful moulding and meticulous manufacture craft, can guarantee that the user wears for a long time, and the ground worry does not go out of original form.
Summary of the invention
The object of the present invention is to provide a kind of can wearing for a long time for a long time to wash, the brassiere that stability is very high.This invents " a kind of manufacture craft of brassiere ", and the manufacture craft of its summary of the invention is as follows:
1, selects lining.At first be choosing fabric, brassiere of the present invention will be selected the face cloth and the base fabric of brassiere as required.
2, the processing of brassiere lining and bed material.Face cloth and face cotton is bonding, form lining; Base fabric and end cotton is bonding, form bed material.Want loose cloth earlier before the patch; When pasting, face cloth can not bubble; Cloth need be consistent with cotton pulling force; Glue will carefully be spared during patch, and phenomenons such as particle, block glue can not be arranged.
3, the cutting of brassiere lining and bed material.Shape is as required carried out cutting with brassiere lining and bed material.
4, the cutting of cotton at the bottom of inner bag face cotton and the inner bag.Cotton size is as required carried out the machine cutting at the bottom of the cotton and inner bag of inner bag face, and inner bag lining and inner bag bed material are exactly cotton at the bottom of inner bag face cotton and the inner bag, need not patch.The side spray glue of cotton is stand-by at the bottom of inner bag face cotton and inner bag.
5, the utilization of hand push cotton.The hand push cotton is a kind of material that is clipped in the brassiere inner bag; In the inner bag of brassiere, add one deck hand push cotton, Bao Yuehao is got at the edge of hand push cotton.The hand push cotton plays effect soft and typing.
6, the utilization of stereotypes yarn.Heart position and side folder position at brassiere will add stereotypes yarn.Wherein, it is to be elongated in washing and dress for fear of the heart position that the heart position adds stereotypes yarn, causes the brassiere distortion, wears no longer fit; Side folder position adds stereotypes yarn, plays side folder position is unlikely to owing to the pulling repeatedly of braces is out of shape, and also plays the softer effect of an end that makes side press from both sides the steel ring of position, is unlikely to allow the protruding injured skin of steel ring end, or allows skin not feel well.
7, the utilization of heart yarn.The heart yarn is positioned at brassiere heart place, and different with stereotypes yarn is, stereotypes yarn mainly plays typing, and allow heart be in not allowing yielding effect, heart yarn when stretching then mainly is in order to make the heart place soft and comfortable more.The heart yarn needs two sides spray glue, presses the cutting of pattern size then.
8, spray glue program.The face cotton of brassiere inner bag and the end cotton single face respectively cross glue, and glue needs evenly, and above-mentioned 5 said hand push are cotton to need two-sided spray glue, but glue quantity should not be excessive, in order to avoid feel is too hard.
9, steel ring parcel.Steel ring is penetrated steel ring cover and seal with the BAR-TACK form at two ends.Seal with the BAR-TACK form at heart position one end and to get final product; At side folder position one end, seal with the BAR-TACK form termination of then wanting to encase with stereotypes yarn earlier the steel ring cover again.Glue all will be sprayed in two sides at steel ring, and purpose is to make steel ring and steel ring to overlap tightr regularly.
10, inner bag blank processing.Inner bag bed material, steel ring, hand push cotton, stereotypes yarn and inner bag lining that above-mentioned operation break-down is made are arranged in order according to from bottom to top order:
Inner bag bed material+the steel ring and steel ring cover (steel ring cover parcel the steel ring)+hand push cotton+stereotypes yarn+inner bag lining of glue have been sprayed.
The layers of material that above-mentioned stack is good is placed on up and down pressing between the mould, the inner bag blank.
11, inner bag blank spray glue.The above-mentioned inner bag blank of making is sprayed glue, and inner bag blank edge glue quantity is more, and the center is less, and feel better and be convenient to washing like this.
12, inner bag deburring.Above-mentioned inner bag blank is pressed the loft deburring, note the gesture of deburring, in order to avoid influence the shape and the camber of inner bag, like this, inner bag has just processed.
13, brassiere typing.The above-mentioned layers of material that processes is arranged in the following order, is followed successively by from bottom to top:
The young stereotypes yarn of brassiere bed material+inner bag+ear+heart stereotypes yarn+brassiere lining.
With above arrangement well the order material, pressed sizing in die cavity;
Wherein, young stereotypes yarn of ear and heart stereotypes yarn are respectively two ears young and the lining at heart place and the inboards of bed material that stereotypes yarn is placed brassiere, just at young place of the ear of the upper and lower surface of inner bag and heart place, all add stereotypes yarn, purpose is to strengthen the steadiness of these 3 frequent stretchings place, makes brassiere be not easy distortion when stretching repeatedly.
The processing request of this procedure is: the edge thickness of whole brassiere needs consistent; Steel ring does not allow the projection phenomenon; Brassiere surface must be smooth, phenomenon such as do not allow that skin of beancurd shape is bubbled or not smooth; The heart position does not allow brokenly cotton phenomenon; The steel ring position is accurately necessary and die cavity is identical.
14, ultrasonic machine cutting.With the ultrasonic cutter above-mentioned brassiere is carried out cutting, all joints of whole brassiere need smooth and easy, can not be jagged, phenomenons such as burr, quick-fried cotton.
15, shoulder belt processing.The rear and front end of shoulder belt all adopts the profile of tooth mould to process, and is bonding through hot pressing and brassiere main body.
16, processing of back of the body button and installation.For the brassiere that launches, the left side is button, and the right is a hook, more meets people's dress custom.Hook, button need soft, can not needle-holding hand and can not delamination.Back of the body button is made with mould, and the size of back of the body button and brassiere main body back button bit are put to be needed to coincide.
17, check problem.Whether two cotton cups seeing brassiere are out of shape foaming or whether fine wrinkle are arranged; Whether the brassiere periphery of determining with the ultrasonic wave cutter fluffs, or big burr is arranged; Whether reveal cotton; Must talk about if brassiere is the petal limit, whether petal shape is even; Whether outward appearance has phenomenons such as dirty point, mashed point and greasy dirt; Whether steel ring is out of shape etc.
This production technology is compared with traditional brassiere manufacturing processing technic, and the brassiere moulding of making is more attractive in appearance, makes exquisiteness more, and it is more firm to finalize the design, and lines are smooth more, and the dress washing is not yielding, and good comfort is arranged.
Description of drawings
Accompanying drawing is the schematic diagram of said brassiere among the present invention.
Description of reference numerals is as follows:
1---the brassiere main body; 2---the heart position;
3---side folder position; 4---the young position of ear;
501---braces one; 502---braces two;
6---suspender clip; 7---the braces hook.
The specific embodiment
Production technology of the present invention, specifically implement as follows:
1, selects lining.It at first is choosing fabric.Brassiere of the present invention will be selected the face cloth and the base fabric of brassiere as required.
2, the processing of brassiere lining and bed material.The face cotton of " face cloth and EL-80*3mm model, be of a size of 60 " is bonding with the A75 model, to be of a size of 60, forms lining; The end cotton of " base fabric and EL-80*2mm model, be of a size of 60 " is bonding with the A75 model, to be of a size of 60, forms bed material.Want loose cloth earlier before the patch; When pasting, face cloth can not bubble; Cloth need be consistent with cotton pulling force; During patch be 1066 glue, will carefully spare during stickup that phenomenons such as particle, block glue can not be arranged with model.
3, the cutting of brassiere lining and bed material.Shape is as required carried out cutting with brassiere lining and bed material.
4, the cutting of cotton at the bottom of inner bag face cotton and the inner bag.Cotton size is as required carried out the machine cutting at the bottom of the cotton and inner bag of inner bag face, and inner bag lining and inner bag bed material are exactly cotton at the bottom of inner bag face cotton and the inner bag, need not patch.The side spray glue of cotton is stand-by at the bottom of inner bag face cotton and inner bag.
5, the utilization of hand push cotton.The hand push cotton is a kind of material that is used in the brassiere inner bag; In the inner bag of brassiere, add one deck hand push cotton, the model of hand push cotton is K832-NB/10MM, is of a size of 60 ", Bao Yuehao is got at the edge of hand push cotton.The hand push cotton plays effect soft and typing.
6, the utilization of stereotypes yarn.Heart position 2 and side folder position 3 at brassiere will add stereotypes yarn, and the model of stereotypes yarn is 8040.Wherein, it is to be elongated in washing and dress for fear of heart position 2 to cause the brassiere distortion that heart position 2 adds stereotypes yarn, wears no longer fit; Side folder position 3 adds stereotypes yarn, plays side folder position 3 is unlikely to owing to the pulling repeatedly of braces is out of shape, and also plays the softer effect of an end that makes side press from both sides the steel ring of position 3, is unlikely to allow the protruding injured skin of steel ring end, or allows skin not feel well.
7, the utilization of heart yarn.The heart yarn is positioned at brassiere heart 2 places, and model is 5850.Different with stereotypes yarn is, stereotypes yarn mainly plays typing, and allowing heart place 2 not allow yielding effect, heart yarn when stretching then mainly is in order to make heart place 2 soft and comfortable more.The heart yarn needs two sides spray glue, presses the cutting of pattern size then.
8, spray glue program.The face cotton of brassiere inner bag and the end cotton single face respectively cross glue, and the glue model is 705.Glue needs evenly, and above-mentioned 5 said hand push are cotton to need two-sided spray glue, but glue quantity is unsuitable excessive, in order to avoid feel is too hard.
9, steel ring parcel.Steel ring is penetrated steel ring cover and seal with the BAR-TACK form at two ends.Seal with the BAR-TACK form at heart position one end and to get final product; At side folder position one end, seal with the BAR-TACK form termination of then wanting to encase with stereotypes yarn earlier the steel ring cover again.Glue all will be sprayed in two sides at steel ring, and purpose is to make steel ring and steel ring to overlap fix tightr.The model of steel ring cover is RT108, for anti-yellow material, is of a size of 7mm; The steel ring size can be plurality of specifications such as 10A, 10B, 10C, 10D, 12D, 14D.
10, inner bag blank processing.Cotton, steel ring, hand push cotton, stereotypes yarn and inner bag face cotton at the bottom of the inner bag that above-mentioned operation break-down is made are arranged in order according to from bottom to top order:
Cotton+steel ring and steel ring cover (steel ring cover parcel steel ring)+hand push cotton+stereotypes yarn+inner bag face cotton at the bottom of the inner bag of glue have been sprayed.
The layers of material that above-mentioned stack is good is placed on up and down pressing between the mould, the inner bag blank.Wherein during pressing, 190 ℃ of patrix temperature, 210 ℃ of counterdie temperature, the time is about 90 seconds.
Wherein inner bag face model specification and size cotton and end cotton is EL-82*4mm all, is of a size of 60 ".
11, inner bag blank spray glue.The above-mentioned inner bag blank of making is sprayed glue, and glue is the 98-12 model.Inner bag blank edge glue quantity is more, and the center is less, and feel better and be convenient to washing like this.
12, inner bag deburring.Above-mentioned inner bag blank is pressed the loft deburring, note the gesture of deburring, in order to avoid influence the shape and the camber of inner bag, like this, inner bag has just processed.
13, brassiere typing.The above-mentioned layers of material that processes is arranged in the following order, is followed successively by from bottom to top:
The young stereotypes yarn of brassiere bed material+inner bag+ear+heart stereotypes yarn+brassiere lining.
With above arrangement well the order material, pressed sizing in die cavity;
Wherein, young stereotypes yarn of ear and heart stereotypes yarn are respectively the young place 4 of two ears and the lining at heart place 2 and the inboards of bed material that stereotypes yarn is placed brassiere, just at young place 4 of the ear of the upper and lower surface of inner bag and heart place 2, all add stereotypes yarn, purpose is to strengthen the steadiness of these 3 frequent stretchings place, makes brassiere be not easy distortion when stretching repeatedly.
Here the model of the young stereotypes yarn of ear is 8040, and the model of heart stereotypes yarn is 5850.
The processing request of this procedure: the edge thickness of whole brassiere needs consistent; Steel ring does not allow the projection phenomenon; Brassiere surface must be smooth, phenomenon such as do not allow that skin of beancurd bubbles or not smooth; The heart position does not allow brokenly cotton phenomenon; The steel ring position is accurately necessary and die cavity is identical.
14, ultrasonic cutting.With the ultrasonic cutter above-mentioned brassiere is carried out cutting, all joints of whole brassiere need smooth and easy, can not be jagged, phenomenons such as burr, quick-fried cotton.
15, shoulder belt processing.Shoulder belt 501 and 502 rear and front end all adopt the profile of tooth mould to process, and be bonding through hot pressing and brassiere main body.Shoulder belt 501 and 502 needs the tensile test through 4.5KG.
16, processing of back of the body button and installation.For the brassiere that launches, the left side is a suspender clip 6, and the right is a braces hook 7, more meets people's dress custom.Suspender clip 6, braces hook 7 needs soft, can not needle-holding hand and can not delamination.Suspender clip 6 and braces hook 7 usefulness moulds are made, and the size of suspender clip 6 and braces hook 7 and brassiere main body back are buckled, the hook position need coincide.
17, check problem.Whether two cotton cups seeing brassiere are out of shape foaming or whether fine wrinkle are arranged; Whether the brassiere periphery of determining with the ultrasonic wave cutter fluffs, or big burr is arranged; Whether reveal cotton; Must talk about if brassiere is the petal limit, whether petal shape is even; Whether outward appearance has phenomenons such as dirty point, mashed point and greasy dirt; Whether steel ring is out of shape etc.
Claims (10)
1, a kind of manufacture craft of brassiere is characterized in that, cotton, hand push cotton, stereotypes yarn, heart yarn, steel ring, steel ring cover and glue at the bottom of selection face cloth, face cotton, base fabric, end cotton, inner bag face cotton, the inner bag are made brassiere through following processing technology:
(1) selects lining: at first be choosing fabric, as required, the face cloth and the base fabric of brassiere selected;
(2) processing of brassiere lining and bed material: face cloth and face cotton is bonding, form lining, base fabric and end cotton is bonding, form bed material, want loose cloth earlier before the patch;
(3) cutting of brassiere lining and bed material: shape as required, brassiere lining and bed material are carried out cutting;
(4) cutting of cotton at the bottom of inner bag face cotton and the inner bag: cotton size is as required carried out cutting at the bottom of inner bag face cotton and the inner bag, and the side spray glue of cotton is stand-by at the bottom of inner bag face cotton and inner bag;
(5) utilization of hand push cotton: the hand push cotton is a kind of material that is clipped in the brassiere inner bag, in the inner bag of brassiere, add one deck hand push cotton;
(6) utilization of stereotypes yarn: heart position and side folder position at brassiere will add stereotypes yarn;
(7) utilization of heart yarn: the heart yarn is positioned at brassiere heart place, and the heart yarn needs two sides spray glue, presses the cutting of pattern size then;
(8) spray glue program: the face cotton of brassiere inner bag and the end cotton single face respectively cross glue, and glue needs evenly;
(9) steel ring parcel: steel ring is penetrated the steel ring cover, the steel ring cover is positioned at heart position one end and seals with the BAR-TACK form and get final product, and steel ring is enclosed within side folder position one end, the termination of then wanting encase with stereotypes yarn earlier the steel ring cover, seal with the BAR-TACK form again, all will spray glue on the two sides of steel ring;
(10) inner bag blank processing: inner bag bed material, steel ring and steel ring cover, hand push cotton, stereotypes yarn and inner bag lining that above-mentioned operation break-down is made are arranged in order according to from bottom to top order, that is:
Inner bag bed material+the steel ring and steel ring cover (steel ring cover parcel the steel ring)+hand push cotton+stereotypes yarn+inner bag lining of glue have been sprayed
The layers of material that above-mentioned stack is good is placed on up and down pressing between the mould, the inner bag blank;
(11) inner bag blank spray glue: the above-mentioned inner bag blank of making is sprayed glue;
(12) inner bag deburring: above-mentioned inner bag blank is pressed the loft deburring;
(13) brassiere typing: the above-mentioned layers of material that processes is arranged in the following order, be followed successively by from bottom to top:
The young stereotypes yarn of brassiere bed material+inner bag+ear+heart stereotypes yarn+brassiere lining
With above arrangement well the order material, pressed sizing in die cavity;
(14) ultrasonic machine cutting: above-mentioned brassiere is carried out cutting with the ultrasonic cutter;
(15) shoulder belt processing: the rear and front end of shoulder belt all adopts the profile of tooth mould to process, and is bonding through hot pressing and brassiere main body;
(16) processing and the installation of back of the body hook and back of the body button: for the brassiere that launches, the left side is button, and the right is a hook.
2, the manufacture craft of a kind of brassiere according to claim 1, the model that it is characterized in that brassiere face cloth and brassiere base fabric all is A75, size all is 60 ".
3, the manufacture craft of a kind of brassiere according to claim 1 is characterized in that the model of brassiere face cotton is EL-80*3mm, is of a size of 60 ", the model of cotton is EL-80*2mm at the bottom of the brassiere, is of a size of 60 ".
4, the manufacture craft of a kind of brassiere according to claim 1 is characterized in that the model of hand push cotton is K832-NB/10MM, is of a size of 60 ".
5, the manufacture craft of a kind of brassiere according to claim 1, the model that it is characterized in that stereotypes yarn is 8040.
6, the manufacture craft of a kind of brassiere according to claim 1, the model that it is characterized in that the heart yarn is 5850.
7, the manufacture craft of a kind of brassiere according to claim 1 is characterized in that the model of steel ring cover is RT108.
8, the manufacture craft of a kind of brassiere according to claim 1 is characterized in that the cotton stickup of face cloth and face, the cotton stickup in the base fabric and the end, and the model of glue all is 1066.
9, the manufacture craft of a kind of brassiere according to claim 1, it is characterized in that the cotton and end cotton of the face of brassiere inner bag respectively single face cross glue, the model of its glue is 705.
10, the manufacture craft of a kind of brassiere according to claim 1 is characterized in that the patrix temperature is 190 ℃ when using bed die pressing layers of material processing inner bag blank, and the counterdie temperature is 210 ℃, and be about 90 seconds process time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610118292 CN1951244A (en) | 2006-11-13 | 2006-11-13 | A bra production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610118292 CN1951244A (en) | 2006-11-13 | 2006-11-13 | A bra production process |
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| CN1951244A true CN1951244A (en) | 2007-04-25 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102048248A (en) * | 2010-09-20 | 2011-05-11 | 苏州美山子制衣有限公司 | Sports combined brassiere mold cup and manufacture process thereof |
| CN102366159A (en) * | 2011-11-01 | 2012-03-07 | 杭州缔星纤维科技有限公司 | Stereo fibrous material mold cup and manufacturing technology thereof |
| CN102366157A (en) * | 2011-09-16 | 2012-03-07 | 苏州美山子制衣有限公司 | Invisible beltloop bra and production technology thereof |
| CN103126090A (en) * | 2011-11-29 | 2013-06-05 | 维珍妮国际(集团)有限公司 | Steel ring for bras |
| CN104000311A (en) * | 2014-05-04 | 2014-08-27 | 广东都市丽人实业有限公司 | Preparation method for oxygen-rich structural bra and product |
| CN104172484A (en) * | 2014-07-23 | 2014-12-03 | 苏州美山子制衣有限公司 | Method for manufacturing connected mold cup |
| CN104738823A (en) * | 2015-04-16 | 2015-07-01 | 东莞市永存内衣有限公司 | Breast support, bra manufactured from same and preparation process of bra |
| CN105054331A (en) * | 2015-08-06 | 2015-11-18 | 昆山腾飞内衣科技股份有限公司 | Bionic honeycomb bra and preparation method thereof |
| CN107048495A (en) * | 2017-06-26 | 2017-08-18 | 广州泺聚科技有限公司 | A kind of brassiere with splendid fixed effect |
| CN109288144A (en) * | 2018-10-22 | 2019-02-01 | 浙江梵丝璐服饰有限公司 | A kind of modeling brassieres |
| CN110897216A (en) * | 2019-10-31 | 2020-03-24 | 福建佐远纺织科技有限公司 | Method for making bra |
-
2006
- 2006-11-13 CN CN 200610118292 patent/CN1951244A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102048248A (en) * | 2010-09-20 | 2011-05-11 | 苏州美山子制衣有限公司 | Sports combined brassiere mold cup and manufacture process thereof |
| CN102366157A (en) * | 2011-09-16 | 2012-03-07 | 苏州美山子制衣有限公司 | Invisible beltloop bra and production technology thereof |
| CN102366157B (en) * | 2011-09-16 | 2013-08-28 | 苏州美山子制衣有限公司 | Invisible beltloop bra and production technology thereof |
| CN102366159A (en) * | 2011-11-01 | 2012-03-07 | 杭州缔星纤维科技有限公司 | Stereo fibrous material mold cup and manufacturing technology thereof |
| CN103126090A (en) * | 2011-11-29 | 2013-06-05 | 维珍妮国际(集团)有限公司 | Steel ring for bras |
| CN104000311A (en) * | 2014-05-04 | 2014-08-27 | 广东都市丽人实业有限公司 | Preparation method for oxygen-rich structural bra and product |
| CN104172484A (en) * | 2014-07-23 | 2014-12-03 | 苏州美山子制衣有限公司 | Method for manufacturing connected mold cup |
| CN104738823A (en) * | 2015-04-16 | 2015-07-01 | 东莞市永存内衣有限公司 | Breast support, bra manufactured from same and preparation process of bra |
| CN105054331A (en) * | 2015-08-06 | 2015-11-18 | 昆山腾飞内衣科技股份有限公司 | Bionic honeycomb bra and preparation method thereof |
| CN107048495A (en) * | 2017-06-26 | 2017-08-18 | 广州泺聚科技有限公司 | A kind of brassiere with splendid fixed effect |
| CN109288144A (en) * | 2018-10-22 | 2019-02-01 | 浙江梵丝璐服饰有限公司 | A kind of modeling brassieres |
| CN110897216A (en) * | 2019-10-31 | 2020-03-24 | 福建佐远纺织科技有限公司 | Method for making bra |
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Open date: 20070425 |