CN1948975A - Apparatus and method for testing absolute resistance to ground of electrolytic tank series - Google Patents

Apparatus and method for testing absolute resistance to ground of electrolytic tank series Download PDF

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Publication number
CN1948975A
CN1948975A CN200610134268.XA CN200610134268A CN1948975A CN 1948975 A CN1948975 A CN 1948975A CN 200610134268 A CN200610134268 A CN 200610134268A CN 1948975 A CN1948975 A CN 1948975A
Authority
CN
China
Prior art keywords
insulation against
against ground
cell line
resistance
detecting device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN200610134268.XA
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Chinese (zh)
Other versions
CN1948975B (en
Inventor
何亮
张斌
张超
李斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd
Original Assignee
Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd filed Critical Shenyang Aluminum and Magnesium Engineering and Research Institute Co Ltd
Priority to CN200610134268.XA priority Critical patent/CN1948975B/en
Publication of CN1948975A publication Critical patent/CN1948975A/en
Priority to SA07280617A priority patent/SA07280617B1/en
Priority to PCT/CN2007/003216 priority patent/WO2008058466A1/en
Application granted granted Critical
Publication of CN1948975B publication Critical patent/CN1948975B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R27/00Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
    • G01R27/02Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
    • G01R27/16Measuring impedance of element or network through which a current is passing from another source, e.g. cable, power line
    • G01R27/18Measuring resistance to earth, i.e. line to ground
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/16Electric current supply devices, e.g. bus bars

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Resistance Or Impedance (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)

Abstract

The invention discloses electrolytic aluminum factory pot line ground insulation resistance detecting device and method. It includes the following structure that it sets the isolating transformer of which secondary side one end is connected with divider resistance, limiting circuit inductance coil, the first capacitance, and connecting cable; another end is connected with rectification bridge a end of which b and c ends is parallel connecting with rheostat and capacitance; d end is connected with connecting cable; electric pressure signal converter; neutral grounding circuit which is set between the electrolytic bath midpoint and the ground. The invention can real time detect whether the pot line ground insulation is damaged or not, which one occurs insulation destruction in order to notice repair personnel timely to eliminate the breakdown and ensure operating personnel and device safety.

Description

A kind of insulation against ground resistor detecting device and method of cell line
Affiliated technical field
The present invention relates to a kind of insulation against ground resistor detecting device and method of electrolytic aluminium factory cell line, is that a kind of cell line that guarantees normally moves the safety practice of employing.
Background technology
Because the characteristics that the direct current series electrolytic tank is installed, make its insulation against ground be difficult for being in high level, running down of insulation situation in service in addition, and cause its insulation breakdown over the ground, and producing a large amount of direct current leakage currents, this exists very big danger to operating personnel, if untimely discovery is also removed the fault that has taken place, when another cell insulation goes to pot again in the series, certainly will cause this two places short circuit in the series, electrical equipment also will be endangered.The underground hardware of the meeting heavy corrosion of aluminium cell electric leakage simultaneously, metallic conduit and cable armouring protective seam etc.Aluminium cell leaks aluminium electrolyte in addition, also is a kind of serious electric leakage.If untimely detection, discovery then can make electrolytic tank scrap.
Summary of the invention
The present invention is for a kind of insulation against ground of cell line resistor detecting device and the method for providing is provided, purpose is to detect the insulation against ground resistance value of cell line in real time, and judge according to the size of insulation against ground resistance whether the insulation against ground of electrolytic tank is destroyed, and insulation breakdown has taken place in which platform electrolytic tank in the cell line, so that notify the maintainer in time to remove fault, guaranteed the safety of operating personnel and equipment.
A kind of insulation against ground resistor detecting device of cell line, it is to be made of following structure: isolating transformer is used to provide AC power; After the telefault of one end of isolating transformer secondary side and the resistance of dividing potential drop, restriction current value, first capacitances in series of isolated DC electric current with the stube cable connection that is connected dc bus, the other end of isolating transformer secondary side is connected with a of rectifier bridge end, be parallel with the rheostat of dividing potential drop and resistance value adjusting between the b of rectifier bridge, the c end and reduce the electric capacity that output voltage is pulsed, the d end of rectifier bridge is connected with earthing cable; At rheostat two ends shunt voltage signal converter; Between the mid point of the electrolytic tank of dc bus series connection and ground, be provided with the neutral earthing circuit that is used to detect the cell line mid-point voltage.
The order that described resistance, telefault, first electric capacity are connected with the isolating transformer secondary side is telefault, resistance, first electric capacity.
The two ends of the telefault of described series connection, resistance, first electric capacity are provided with fuse.
The circuit that described isolating transformer, fuse, telefault, resistance, first electric capacity, electric capacity, rheostat, voltage signal transducer constitute is arranged in the casing and is installed in the rectifier.
The secondary side voltage of described isolating transformer is less than 100V, and electric current is less than 1A in the loop.
A kind of detection method of insulation against ground resistor detecting device of cell line comprises the steps: that stube cable is connected on the big bus of rectifier direct current earthing cable ground connection; By the voltage signal transducer rheostatic magnitude of voltage is gathered in real time, voltage signal transducer and neutral earthing circuit output 4-20mA the signal is far passed are to the PLC monitoring system, by the PLC monitoring system data of gathering are carried out calculation process again, draw the insulation against ground resistance value of cell line.
Described PLC monitoring system compares the setting value of insulation against ground resistance value with itself, insulation against ground resistance is lower than setting value, then the PLC monitoring system judges that the cell line insulation against ground destroys, the PLC monitoring system is according to the magnitude of voltage of serial neutral earthing electric circuit inspection, calculate zero point offset amount, judge the electrolytic tank position of insulation breakdown.
Described PLC monitoring system can the continuous automatic inspection cell line stake resistance.
Advantageous effect of the present invention: the insulation against ground resistance value that can detect cell line behind employing the present invention in real time, and judge according to the size of insulation against ground resistance whether the insulation against ground of electrolytic tank destroys, and insulation breakdown has taken place in which platform electrolytic tank in the series, so that notify the maintainer in time to remove fault, guaranteed the safety of operating personnel and equipment.
Description of drawings
Fig. 1 is the composition frame chart of the insulation against ground resistor detecting device of cell line of the present invention.
Among the figure 1, isolating transformer; 2,6: fuse; 3, telefault; 4, resistance; 5, first electric capacity; 7, stube cable; 8, rectifier bridge; 9, electric capacity; 10, rheostat; 11, voltage signal transducer; 12, earthing cable; 13, neutral earthing circuit; 14, electrolytic tank; 15, dc bus.
Embodiment
Fig. 1 is the composition frame chart of the insulation against ground resistor detecting device of cell line of the present invention.It is to be made of following structure: isolating transformer 1 is used to provide AC power; One end of isolating transformer 1 secondary side connects with the stube cable 7 that is connected dc bus with the telefault 3 of the resistance 4 of dividing potential drop, restriction current value, first electric capacity, the 5 series connection backs of isolated DC electric current, the order that resistance 4, telefault 3, first electric capacity 5 are connected with the isolating transformer secondary side is telefault 3, resistance 4, first electric capacity 5 or telefault 3, first electric capacity 5, resistance 4, and the two ends of the telefault 3 of series connection, resistance 5, first electric capacity 5 are provided with fuse (2,6); The other end of isolating transformer 1 secondary side is connected with a of rectifier bridge 8 end, is parallel with the rheostat 10 of dividing potential drop and resistance value adjusting between the b of rectifier bridge 8, the c end and reduces the electric capacity 9 that output voltage is pulsed, and the d end of rectifier bridge 8 is connected with earthing cable 12; At rheostat 10 two ends shunt voltage signal converters 11, voltage signal transducer 11 is used for figure signal.The circuit that described isolating transformer 1, fuse (2,6), telefault 3, resistance 4, first electric capacity 5, electric capacity 9, rheostat 10, voltage signal transducer 11 constitute is arranged in the casing and is installed in the rectifier; Between the mid point of the electrolytic tank 14 of dc bus 15 series connection and ground, be provided with the neutral earthing circuit 13 that is used to detect electrolytic tank 14 serial mid-point voltages.
The secondary side voltage of described isolating transformer is less than 100V, and electric current is less than 1A in the loop.
A kind of detection method of insulation against ground resistor detecting device of cell line comprises the steps: that stube cable is connected on the negative or positive electrode of rectifier dc bus earthing cable ground connection; By the voltage signal transducer rheostatic magnitude of voltage is gathered in real time, voltage signal transducer and neutral earthing circuit output 4-20mA the signal is far passed are to the PLC monitoring system, by the PLC monitoring system data of gathering are carried out calculation process again, draw the insulation against ground resistance value of cell line.
Described PLC monitoring system compares the setting value of insulation against ground resistance value with itself, insulation against ground resistance is lower than setting value, then the PLC monitoring system judges that the cell line insulation against ground destroys, the PLC monitoring system is according to the magnitude of voltage of serial neutral earthing electric circuit inspection, calculate zero point offset amount, judge the electrolytic tank position of insulation breakdown.
Described PLC monitoring system can the continuous automatic inspection cell line stake resistance.
When the cell line insulation against ground was good, no alternating current flow through dc bus, and at this moment, the detection magnitude of voltage is 0V, and insulation against ground resistance is infinitely great; When the cell line insulation against ground destroyed, alternating current flowed back to the negative pole of pick-up unit power supply by dc bus, cell line insulation against ground breakdown point, pick-up unit earth point, at this moment, detected magnitude of voltage near 0.8V.
The PLC monitoring system compares the setting value of insulation against ground resistance value with itself, and this setting value is 10 ohm.If insulation against ground resistance is lower than setting value, then the PLC monitoring system judges that the cell line insulation against ground destroys, the PLC monitoring system calculates zero point offset amount according to the magnitude of voltage of serial neutral earthing electric circuit inspection simultaneously, judges the electrolytic tank position of insulation breakdown with this.

Claims (8)

1, a kind of insulation against ground resistor detecting device of cell line, it is characterized in that it is to be made of following structure: isolating transformer is used to provide AC power; After the telefault of one end of isolating transformer secondary side and the resistance of dividing potential drop, restriction current value, first capacitances in series of isolated DC electric current with the stube cable connection that is connected dc bus, the other end of isolating transformer secondary side is connected with a of rectifier bridge end, be parallel with the rheostat of dividing potential drop and resistance value adjusting between the b of rectifier bridge, the c end and reduce the electric capacity that output voltage is pulsed, the d end of rectifier bridge is connected with earthing cable; At rheostat two ends shunt voltage signal converter; Between the mid point of the electrolytic tank of dc bus series connection and ground, be provided with the neutral earthing circuit that is used to detect the cell line mid-point voltage.
2, the insulation against ground resistor detecting device of a kind of cell line according to claim 1 is characterized in that the order that described resistance, telefault, first electric capacity are connected with the isolating transformer secondary side is telefault, resistance, first electric capacity.
3, the insulation against ground resistor detecting device of a kind of cell line according to claim 2 is characterized in that being provided with fuse at the two ends of the telefault of connecting, resistance, first electric capacity.
4, the insulation against ground resistor detecting device of a kind of cell line according to claim 3 is characterized in that circuit that isolating transformer, fuse, telefault, resistance, first electric capacity, electric capacity, rheostat, voltage signal transducer constitute is arranged in the casing and is installed in the rectifier.
The insulation against ground resistor detecting device of 5 a kind of cell lines according to claim 1, the secondary side voltage that it is characterized in that described isolating transformer is less than 100V, and electric current is less than 1A in the loop.
6, a kind of detection method of insulation against ground resistor detecting device of cell line is characterized in that comprising the steps: that stube cable is connected on the big bus of rectifier direct current earthing cable ground connection; By the voltage signal transducer rheostatic magnitude of voltage is gathered in real time, voltage signal transducer and neutral earthing circuit output 4-20mA the signal is far passed are to the PLC monitoring system, by the PLC monitoring system data of gathering are carried out calculation process again, draw the insulation against ground resistance value of cell line.
7, the detection method of the insulation against ground resistor detecting device of a kind of cell line according to claim 6, it is characterized in that the PLC monitoring system compares the setting value of insulation against ground resistance value with itself, insulation against ground resistance is lower than setting value, then the PLC monitoring system judges that the cell line insulation against ground destroys, the PLC monitoring system is according to the magnitude of voltage of serial neutral earthing electric circuit inspection, calculate zero point offset amount, judge the electrolytic tank position of insulation breakdown.
8, the insulation against ground resistance detection method of a kind of potline according to claim 6 is characterized in that the stake resistance that described PLC monitoring system can the continuous automatic inspection cell line.
CN200610134268.XA 2006-11-14 2006-11-14 Apparatus and method for testing absolute resistance to ground of electrolytic tank series Expired - Fee Related CN1948975B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN200610134268.XA CN1948975B (en) 2006-11-14 2006-11-14 Apparatus and method for testing absolute resistance to ground of electrolytic tank series
SA07280617A SA07280617B1 (en) 2006-11-14 2007-11-14 Device and Method for Detection of Insulation Against Ground Resistance of an Electrolytic Tank Series
PCT/CN2007/003216 WO2008058466A1 (en) 2006-11-14 2007-11-14 A ground insulation resistance detecting device and method for electrolytic pot sets

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200610134268.XA CN1948975B (en) 2006-11-14 2006-11-14 Apparatus and method for testing absolute resistance to ground of electrolytic tank series

Publications (2)

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CN1948975A true CN1948975A (en) 2007-04-18
CN1948975B CN1948975B (en) 2011-04-06

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SA (1) SA07280617B1 (en)
WO (1) WO2008058466A1 (en)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008058466A1 (en) * 2006-11-14 2008-05-22 China Aluminum International Engineering Corporation Limited A ground insulation resistance detecting device and method for electrolytic pot sets
CN102128994A (en) * 2010-12-03 2011-07-20 海信(山东)空调有限公司 Circuit and method for verifying reliability of current-limiting resistor
CN102128993A (en) * 2010-12-03 2011-07-20 海信(山东)空调有限公司 Working condition verifying circuit of current-limiting resistor and verifying method thereof
CN101907680B (en) * 2009-06-04 2012-06-27 沈阳铝镁设计研究院有限公司 Electrolysis direct current system online insulated monitoring device and a monitoring method
CN102140654B (en) * 2010-02-02 2013-03-20 沈阳铝镁设计研究院有限公司 Aluminum electrolysis segmental bridge type rectifier unit
CN103105564A (en) * 2011-11-14 2013-05-15 沈阳铝镁设计研究院有限公司 Aluminum electrolytic cell series ground insulation intensity measuring circuit
CN103320815A (en) * 2012-03-22 2013-09-25 贵阳铝镁设计研究院有限公司 Electrolysis tank insulation detection apparatus
CN103701092A (en) * 2013-12-18 2014-04-02 北京恺思维特科技有限责任公司 Insulation resistance detection and ground protection device of DC electric system
CN105738752A (en) * 2016-04-20 2016-07-06 云南云铝涌鑫铝业有限公司 Grounding detection apparatus and detection method for electrolytic DC system
CN106093576A (en) * 2016-06-02 2016-11-09 谢林 A kind of electrolysis bath group insulation against ground resistor detection method and device
CN107328997A (en) * 2017-07-10 2017-11-07 西安兴汇电力科技有限公司 A kind of grid grounding impedance measurement method
CN107621572A (en) * 2013-11-22 2018-01-23 三菱电机株式会社 Insulation detector and electronic equipment
CN107748292A (en) * 2017-12-05 2018-03-02 阳光电源股份有限公司 One kind exchange insulation detecting circuit, system and method
CN108680793A (en) * 2018-07-10 2018-10-19 天津职业技术师范大学 A kind of pure electric automobile insulating resistor detecting circuit and its detection method
CN109116122A (en) * 2018-06-27 2019-01-01 上海巴玛克电气技术有限公司 The method that non-isolated output inverter realizes insulation against ground resistance detection
CN112034283A (en) * 2020-08-19 2020-12-04 重庆尚翔电气技术有限公司 Device, system and process for detecting and positioning aluminum electrolysis cell ground fault
WO2024066004A1 (en) * 2022-09-26 2024-04-04 内蒙古霍煤鸿骏铝电有限责任公司 Detection method for insulation-to-ground fault of aluminum electrolytic cell

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CN1948975B (en) * 2006-11-14 2011-04-06 沈阳铝镁设计研究院 Apparatus and method for testing absolute resistance to ground of electrolytic tank series

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WO2008058466A1 (en) * 2006-11-14 2008-05-22 China Aluminum International Engineering Corporation Limited A ground insulation resistance detecting device and method for electrolytic pot sets
CN101907680B (en) * 2009-06-04 2012-06-27 沈阳铝镁设计研究院有限公司 Electrolysis direct current system online insulated monitoring device and a monitoring method
CN102140654B (en) * 2010-02-02 2013-03-20 沈阳铝镁设计研究院有限公司 Aluminum electrolysis segmental bridge type rectifier unit
CN102128993B (en) * 2010-12-03 2013-04-03 海信(山东)空调有限公司 Working condition verifying circuit of current-limiting resistor and verifying method thereof
CN102128993A (en) * 2010-12-03 2011-07-20 海信(山东)空调有限公司 Working condition verifying circuit of current-limiting resistor and verifying method thereof
CN102128994B (en) * 2010-12-03 2013-04-03 海信(山东)空调有限公司 Circuit and method for verifying reliability of current-limiting resistor
CN102128994A (en) * 2010-12-03 2011-07-20 海信(山东)空调有限公司 Circuit and method for verifying reliability of current-limiting resistor
CN103105564A (en) * 2011-11-14 2013-05-15 沈阳铝镁设计研究院有限公司 Aluminum electrolytic cell series ground insulation intensity measuring circuit
CN103320815A (en) * 2012-03-22 2013-09-25 贵阳铝镁设计研究院有限公司 Electrolysis tank insulation detection apparatus
CN107621572B (en) * 2013-11-22 2020-06-19 三菱电机株式会社 Insulation detector and electronic device
CN107621572A (en) * 2013-11-22 2018-01-23 三菱电机株式会社 Insulation detector and electronic equipment
CN103701092A (en) * 2013-12-18 2014-04-02 北京恺思维特科技有限责任公司 Insulation resistance detection and ground protection device of DC electric system
CN103701092B (en) * 2013-12-18 2016-03-09 北京恺思维特科技有限责任公司 A kind of DC electrical system insulation resistance detects and earth protective device
CN105738752B (en) * 2016-04-20 2019-04-30 云南云铝涌鑫铝业有限公司 Electrolysis direct current system ground detection device and detection method
CN105738752A (en) * 2016-04-20 2016-07-06 云南云铝涌鑫铝业有限公司 Grounding detection apparatus and detection method for electrolytic DC system
CN106093576A (en) * 2016-06-02 2016-11-09 谢林 A kind of electrolysis bath group insulation against ground resistor detection method and device
CN106093576B (en) * 2016-06-02 2019-01-15 谢林 A kind of electrolytic cell group insulation against ground resistor detection method and device
CN107328997A (en) * 2017-07-10 2017-11-07 西安兴汇电力科技有限公司 A kind of grid grounding impedance measurement method
CN107748292A (en) * 2017-12-05 2018-03-02 阳光电源股份有限公司 One kind exchange insulation detecting circuit, system and method
CN109116122A (en) * 2018-06-27 2019-01-01 上海巴玛克电气技术有限公司 The method that non-isolated output inverter realizes insulation against ground resistance detection
CN108680793A (en) * 2018-07-10 2018-10-19 天津职业技术师范大学 A kind of pure electric automobile insulating resistor detecting circuit and its detection method
CN108680793B (en) * 2018-07-10 2023-04-28 天津职业技术师范大学 Insulation resistance detection circuit and detection method for pure electric vehicle
CN112034283A (en) * 2020-08-19 2020-12-04 重庆尚翔电气技术有限公司 Device, system and process for detecting and positioning aluminum electrolysis cell ground fault
CN112034283B (en) * 2020-08-19 2023-04-07 重庆尚翔电气技术有限公司 Device, system and process for detecting and positioning aluminum electrolysis cell ground fault
WO2024066004A1 (en) * 2022-09-26 2024-04-04 内蒙古霍煤鸿骏铝电有限责任公司 Detection method for insulation-to-ground fault of aluminum electrolytic cell

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WO2008058466A1 (en) 2008-05-22
SA07280617B1 (en) 2011-02-13

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Owner name: SHENYANG ALUMINUM + MAGNESIUM ENGINEERING + RESEAR

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Patentee after: Shenyang Aluminum & Magnesium Engineering & Research Institute Co., Ltd.

Address before: 110001 Heping Street, Heping District, Liaoning, Shenyang, No. 184

Patentee before: Shenyang Aluminium and Magnesium Design Institute

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110406

Termination date: 20201114

CF01 Termination of patent right due to non-payment of annual fee