A kind of insulation against ground resistor detecting device and method of cell line
Affiliated technical field
The present invention relates to a kind of insulation against ground resistor detecting device and method of electrolytic aluminium factory cell line, is that a kind of cell line that guarantees normally moves the safety practice of employing.
Background technology
Because the characteristics that the direct current series electrolytic tank is installed, make its insulation against ground be difficult for being in high level, running down of insulation situation in service in addition, and cause its insulation breakdown over the ground, and producing a large amount of direct current leakage currents, this exists very big danger to operating personnel, if untimely discovery is also removed the fault that has taken place, when another cell insulation goes to pot again in the series, certainly will cause this two places short circuit in the series, electrical equipment also will be endangered.The underground hardware of the meeting heavy corrosion of aluminium cell electric leakage simultaneously, metallic conduit and cable armouring protective seam etc.Aluminium cell leaks aluminium electrolyte in addition, also is a kind of serious electric leakage.If untimely detection, discovery then can make electrolytic tank scrap.
Summary of the invention
The present invention is for a kind of insulation against ground of cell line resistor detecting device and the method for providing is provided, purpose is to detect the insulation against ground resistance value of cell line in real time, and judge according to the size of insulation against ground resistance whether the insulation against ground of electrolytic tank is destroyed, and insulation breakdown has taken place in which platform electrolytic tank in the cell line, so that notify the maintainer in time to remove fault, guaranteed the safety of operating personnel and equipment.
A kind of insulation against ground resistor detecting device of cell line, it is to be made of following structure: isolating transformer is used to provide AC power; After the telefault of one end of isolating transformer secondary side and the resistance of dividing potential drop, restriction current value, first capacitances in series of isolated DC electric current with the stube cable connection that is connected dc bus, the other end of isolating transformer secondary side is connected with a of rectifier bridge end, be parallel with the rheostat of dividing potential drop and resistance value adjusting between the b of rectifier bridge, the c end and reduce the electric capacity that output voltage is pulsed, the d end of rectifier bridge is connected with earthing cable; At rheostat two ends shunt voltage signal converter; Between the mid point of the electrolytic tank of dc bus series connection and ground, be provided with the neutral earthing circuit that is used to detect the cell line mid-point voltage.
The order that described resistance, telefault, first electric capacity are connected with the isolating transformer secondary side is telefault, resistance, first electric capacity.
The two ends of the telefault of described series connection, resistance, first electric capacity are provided with fuse.
The circuit that described isolating transformer, fuse, telefault, resistance, first electric capacity, electric capacity, rheostat, voltage signal transducer constitute is arranged in the casing and is installed in the rectifier.
The secondary side voltage of described isolating transformer is less than 100V, and electric current is less than 1A in the loop.
A kind of detection method of insulation against ground resistor detecting device of cell line comprises the steps: that stube cable is connected on the big bus of rectifier direct current earthing cable ground connection; By the voltage signal transducer rheostatic magnitude of voltage is gathered in real time, voltage signal transducer and neutral earthing circuit output 4-20mA the signal is far passed are to the PLC monitoring system, by the PLC monitoring system data of gathering are carried out calculation process again, draw the insulation against ground resistance value of cell line.
Described PLC monitoring system compares the setting value of insulation against ground resistance value with itself, insulation against ground resistance is lower than setting value, then the PLC monitoring system judges that the cell line insulation against ground destroys, the PLC monitoring system is according to the magnitude of voltage of serial neutral earthing electric circuit inspection, calculate zero point offset amount, judge the electrolytic tank position of insulation breakdown.
Described PLC monitoring system can the continuous automatic inspection cell line stake resistance.
Advantageous effect of the present invention: the insulation against ground resistance value that can detect cell line behind employing the present invention in real time, and judge according to the size of insulation against ground resistance whether the insulation against ground of electrolytic tank destroys, and insulation breakdown has taken place in which platform electrolytic tank in the series, so that notify the maintainer in time to remove fault, guaranteed the safety of operating personnel and equipment.
Description of drawings
Fig. 1 is the composition frame chart of the insulation against ground resistor detecting device of cell line of the present invention.
Among the figure 1, isolating transformer; 2,6: fuse; 3, telefault; 4, resistance; 5, first electric capacity; 7, stube cable; 8, rectifier bridge; 9, electric capacity; 10, rheostat; 11, voltage signal transducer; 12, earthing cable; 13, neutral earthing circuit; 14, electrolytic tank; 15, dc bus.
Embodiment
Fig. 1 is the composition frame chart of the insulation against ground resistor detecting device of cell line of the present invention.It is to be made of following structure: isolating transformer 1 is used to provide AC power; One end of isolating transformer 1 secondary side connects with the stube cable 7 that is connected dc bus with the telefault 3 of the resistance 4 of dividing potential drop, restriction current value, first electric capacity, the 5 series connection backs of isolated DC electric current, the order that resistance 4, telefault 3, first electric capacity 5 are connected with the isolating transformer secondary side is telefault 3, resistance 4, first electric capacity 5 or telefault 3, first electric capacity 5, resistance 4, and the two ends of the telefault 3 of series connection, resistance 5, first electric capacity 5 are provided with fuse (2,6); The other end of isolating transformer 1 secondary side is connected with a of rectifier bridge 8 end, is parallel with the rheostat 10 of dividing potential drop and resistance value adjusting between the b of rectifier bridge 8, the c end and reduces the electric capacity 9 that output voltage is pulsed, and the d end of rectifier bridge 8 is connected with earthing cable 12; At rheostat 10 two ends shunt voltage signal converters 11, voltage signal transducer 11 is used for figure signal.The circuit that described isolating transformer 1, fuse (2,6), telefault 3, resistance 4, first electric capacity 5, electric capacity 9, rheostat 10, voltage signal transducer 11 constitute is arranged in the casing and is installed in the rectifier; Between the mid point of the electrolytic tank 14 of dc bus 15 series connection and ground, be provided with the neutral earthing circuit 13 that is used to detect electrolytic tank 14 serial mid-point voltages.
The secondary side voltage of described isolating transformer is less than 100V, and electric current is less than 1A in the loop.
A kind of detection method of insulation against ground resistor detecting device of cell line comprises the steps: that stube cable is connected on the negative or positive electrode of rectifier dc bus earthing cable ground connection; By the voltage signal transducer rheostatic magnitude of voltage is gathered in real time, voltage signal transducer and neutral earthing circuit output 4-20mA the signal is far passed are to the PLC monitoring system, by the PLC monitoring system data of gathering are carried out calculation process again, draw the insulation against ground resistance value of cell line.
Described PLC monitoring system compares the setting value of insulation against ground resistance value with itself, insulation against ground resistance is lower than setting value, then the PLC monitoring system judges that the cell line insulation against ground destroys, the PLC monitoring system is according to the magnitude of voltage of serial neutral earthing electric circuit inspection, calculate zero point offset amount, judge the electrolytic tank position of insulation breakdown.
Described PLC monitoring system can the continuous automatic inspection cell line stake resistance.
When the cell line insulation against ground was good, no alternating current flow through dc bus, and at this moment, the detection magnitude of voltage is 0V, and insulation against ground resistance is infinitely great; When the cell line insulation against ground destroyed, alternating current flowed back to the negative pole of pick-up unit power supply by dc bus, cell line insulation against ground breakdown point, pick-up unit earth point, at this moment, detected magnitude of voltage near 0.8V.
The PLC monitoring system compares the setting value of insulation against ground resistance value with itself, and this setting value is 10 ohm.If insulation against ground resistance is lower than setting value, then the PLC monitoring system judges that the cell line insulation against ground destroys, the PLC monitoring system calculates zero point offset amount according to the magnitude of voltage of serial neutral earthing electric circuit inspection simultaneously, judges the electrolytic tank position of insulation breakdown with this.