CN1940098A - Gray manganese ore leaching out process - Google Patents

Gray manganese ore leaching out process Download PDF

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Publication number
CN1940098A
CN1940098A CN 200610122400 CN200610122400A CN1940098A CN 1940098 A CN1940098 A CN 1940098A CN 200610122400 CN200610122400 CN 200610122400 CN 200610122400 A CN200610122400 A CN 200610122400A CN 1940098 A CN1940098 A CN 1940098A
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pyrolusite
manganese
sulfuric acid
quality
ore
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CN100451139C (en
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文衍宣
粟海锋
童张法
黄映恒
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Nanfang Manganese Industry Group Co ltd
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Guangxi University
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Abstract

A gray manganese ore leaching-out process is carried out by crushing, blending with water to obtain ore pulp, adding into sulfuric acid and sugar honey alcohol effluent, agitating at 50-98degree and reacting for 0.5-4hrs to obtain the final product. The leaching-out rate of manganese is >93%. It's simple, has gentle reactive condition and no environmental pollution.

Description

A kind of gray manganese ore leaching out process
Technical field:
The present invention relates to a kind of gray manganese ore leaching out process, particularly in sulfuric acid medium, make the method that reductive agent leaches pyrolusite with the cane molasses alcohol slops.
Background technology:
The cane molasses alcohol slops is to utilize sugar refinery sugaring by product waste molasses, the waste liquid that mash discharges after primary tower distills out alcohol after fermenting.Be the concentration height, color is dark, acidity is big organic waste water.If this waste liquid is not added processing and directly enters water body, will cause very serious pollution to environment, contain a large amount of useful matteies simultaneously in the waste liquid: solid substance 9%~17%, organism 7%~9.2%, residual sugar 1.9%~3%, COD Cr8 * 10 4~14 * 10 4Mg/l, BOD 5 * 10 4~7 * 10 4Mg/l, ash content 1.6%~5.0%.The annual by-product waste molasses of China is mainly used to fermentative production alcohol more than 2,000,000 tons.Every production 1m 3Alcohol, just produce 12~14m 3Alcohol slops, the pollution and the recycling that solve waste liquid are problems anxious to be solved.In pollution treatment, recycle the useful component in the waste liquid, turn waste into wealth, increase economic benefit, be the development trend of the waste liquid comprehensive regulation.
Manganse Dioxide in the pyrolusite is insoluble to sulfuric acid, must be reduced into manganese monoxide (MnO) to it by reduction reaction, and ability and sulfuric acid reaction generate manganous sulfate.Manganese sulfate solution is the main raw material of manganese products such as preparation industrial manganic sulfate, manganous carbonate, Manganse Dioxide, trimanganese tetroxide and electrolytic manganese.The method that existing pyrolusite reduction prepares manganous sulfate mainly contains three kinds:
1. coal reducing roasting---sulfuric acid leaching.This method has semicentennial history, is traditional processing technology, technology maturation, and the quality of manganous sulfate is good.But the SO that it produces 2, serious dust pollution of the environment, coal consumption amount is big.
2. two ore deposit roasting methods.With pyrolusite and sulfurous iron ore separated pulverizing, mix, 500 ℃~600 ℃ roasting temperatures 0.5~1 hour, then with the clear water leaching, separate slag after condensing crystal obtain manganous sulfate.This method equally also can produce SO 2And dust, contaminate environment.
3. wet reducing extract technology.With pyrolusite, sulfuric acid and a certain amount of reductive agent hybrid reaction, can obtain manganese sulfate solution with the water extraction regular hour at a certain temperature.Because this technology avoided the high-temperature roasting operation, can not produce and contain SO 2Waste gas, and, simplified technology for single stage method leaches, therefore, this method is the developing direction that pyrolusite leaches.In order to obtain a kind of reductive agent preferably, people have found out many methods, have reported some relevant documents as open source literature, and we take passages as follows by retrieval:
1. [application (patent) number] CN91102845.5[title] wet producing manganese sulfate from two kinds of mine novel process [application (patent right) people] No. 44 [summary] these methods in guest road, lake, Huangshi, Huangshi Power Source Comprehensive Scientific and Technical Inst. [address] 435000 Hubei Province with poor, bad, give up contain MnO 2Manganese ore powder and troilite powder add sulphuric acid soln, generate manganese sulfate solution after the reacting by heating, remove iron ion in the solution with feeding compressed-air actuated method again.
2. [application (patent) number] CN87102046[title] with the sulfurous iron ore reductive agent with method [applying for (patent right) people] this method of cypress village, Guiyang County outskirts of a town township, Electrolytic Manganese Factory, Guiyang County [address] Hunan Province [summary] of producing manganous sulphate solution from manganese dioxide ore, directly soak fine-graded dioxide ore for manganese with sulphuric acid soln, its reaction formula is: , when temperature of reaction is 85~100 ℃, in 2~4 hours reaction times, reaction end pH value is 6.8~7 o'clock, the leaching rate of Manganse Dioxide is greater than 90%.
3. [application (patent) number] CN200310110442.3[title] pyrolusite do not have method [applying for (patent right) people] No. 404 [summary] these methods of Tian Xueda [address] 410006 Changsha, Hunan new people Lu Shuntai pavilions pyrolusite MnO that the coal reduction prepare manganese sulfate solution 2Make raw material, biogas (CH 4) make reductive agent, by generating the intermediate product that mainly contains MnO after the reduction reaction; Add a certain amount of sulfuric acid then, obtain manganese sulfate solution by leaching technology, reduction reaction is divided two steps: the first step, make reductive agent with biogas, and under the normal temperature aerobic conditions, light biogas, the biogas burning makes pyrolusite powder become the red heat state; Second step, cut off the air supply, continue to supply biogas and continue to add pyrolusite powder, this moment red heat pyrolusite powder and biogas direct reaction, this process liberated heat is kept heating makes initiate pyrolusite powder become the red heat state, continues and the biogas direct reaction, keeps reaction to proceed.
4. [application (patent) number] CN89105118.X[title] a kind of production method [application (patent right) people] Shujiatun District chemical industry technical service station, Chemical Technique Service Centre of Sujiatun District Shenyang City [address] ShenYang, Liaoning Province city [summary] employing manganese content of manganous sulfate puts into reaction tank after mixing greater than 8% manganese ore and rice skin, add dilute sulphuric acid, carry out thermopositive reaction at normal temperatures.Each raw material proportioning by weight is: 15~20 parts of manganese ores, 2~3 parts of rice skins, 20~30 parts of dilute sulphuric acids.When pH value of reactants equals 5, take out with manganese sulfate solution and isolate unreacted intact ore and mud.Filter cake after mud filters with filter, adverse current is drained after repeatedly washing, and the high dope that provides is made through deironing, evaporation, crystallization, drying, crushing packing.
5. the Chinese manganese industry of [autograph] hydrocarbon polymer wet processing manganese-silver ore applied research [author] surplus beautiful show of Sun Yaguang [mechanism] Zhengzhou mineral products comprehensive utilizating research institute [periodical name] .2004,22 (1): the 1-14[digest] study hydrocarbon polymer and soaked manganese-cyaniding silver leaching process principle, condition and application, utilize hydrocarbon polymer and Manganse Dioxide reactions such as starch, sucrose, when control manganese leaching yield 96%, leaching rate of loss<2% of silver; Soak the manganese slag and adopt the cyanide process desilver, when NaCN consumption 1kg/t slag, extraction time 3h, silver leaching rate 94.15%; Soak two steps of manganese-cyaniding and leach the rate of recovery of silver greater than 92.27%.
6. [autograph] chaff-sulfuric acid directly soaks flat Song of preparation of manganese condition research [author] Yang Ming and pays chemical institute of Li Guobin [mechanism] University Of Science and Technology Of Hunan [periodical name] inorganic chemicals industry, 2005, the 02[digest] be raw material with rice bran and western Hunan pyrolusite, rice bran-sulfuric acid is directly soaked the processing condition that manganese prepares manganous sulfate study.The result shows that the optimum process condition that rice bran-sulfuric acid process is soaked manganese is: soak 250 ℃ of manganese temperature, sulfuric acid massfraction 50% soaks manganese time 75min, and the rice bran consumption is 20% of a pyrolusite powder quality, and the sulfuric acid consumption is 110% of its theoretical consumption.Soak manganese by these processing condition, the leaching yield of manganese can reach more than 95%.
What 7. [autograph] pure plant powder-sulfuric acid process directly leached pyrolusite puts into practice chemical institute of [author] poplar children flat Huang Kelong [mechanism] Central South University [periodical name] Chinese Mining Industry 2001,10 (5): the 54-56[digest] studied with pure plant powder-vitriol oil method and directly leached the new process of pyrolusite.Test-results shows: the leaching yield of manganese is subjected to the influence of factors such as pyrolusite consumption, pure plant powder consumption, vitriol oil consumption, extraction temperature and extraction time in the pyrolusite.This method is under preferable processing condition, and the leaching yield of manganese can reach more than 95%.Directly leach in the new process of pyrolusite at pure plant powder-sulfuric acid, the leaching yield of manganese is subjected to having the greatest impact of vitriol oil consumption in the pyrolusite, its optimum process condition is: sour ore deposit ratio is 2~3: 1 (ml: g), pyrolusite/pure plant powder ratio is 2.0~3.3: 1, liquid-solid ratio is 3: 1, extraction temperature is 90 ℃~95 ℃, and extraction time is 3h, and the leaching yield of manganese can reach more than 95% in the pyrolusite at this moment.
Recognize from above-mentioned result for retrieval, the open source literature introduction mainly be: 1. and 2. document is to use wet producing manganese sulfate from two kinds of mine, the production technology maturation, production cost is lower.But exist the quantity of slag big aborning, it is many to bring impurity into, the problem of filtering and impurity removing difficulty.3. document uses the CH in the biogas 4Make reductive agent, because of biogas does not contain inorganics, so reductive agent is not brought solid impurity into, the easily more purified manganous sulfate of acquisition, and waste water is easy to handle, but this method CH 4Reducing power is poor, leaching yield is low.5. document uses sucrose to make reductive agent, because of sucrose does not contain inorganics substantially, so it is few to bring impurity into, easily obtain more purified manganese sulfate solution, and waste water is easy to handle.But, can cause the rising of production cost because of sucrose price height.4., 6. and 7. document uses pure plant powder to make reductive agent, and its advantage is to utilize local various pure plant powder resource, and reductive agent is cheap and easy to get.But there is pure plant powder hydrolysis saccharogenesis difficulty, needs higher temperature of reaction to reach the more problem of polyacid.In sum, at present the reductive agent that adopted of wet reducing extract technology is desirable not enough.
Summary of the invention:
The purpose of this invention is to provide the gray manganese ore leaching out process that a kind of raw material sources are cheap easily, manufacturing requirements is lower, it is characterized in that utilizing the cane molasses alcohol slops to make reductive agent, the leaching pyrolusite prepares the method for manganese sulfate solution in sulfuric acid medium.
Above-mentioned said cane molasses alcohol slops is to utilize sugar refinery sugaring by product waste molasses, the waste liquid that mash discharges after primary tower distills out alcohol after fermenting.Contain in the waste liquid: solid substance 9%~17%, organism 7%~9.2%, residual sugar 1.9%~3%, COD Cr8 * 10 4~14 * 10 4Mg/l, BOD 5 * 10 4~7 * 10 4Mg/l, ash content 1.6%~5.0% material such as grade.
Above-mentioned its MnO of said pyrolusite 2Content greater than 20%.
The present invention is achieved in that pyrolusite is pulverized 40~400 orders, with 1~3 times of water modulation ore pulp of pyrolusite quality; Add 0.7~1.5 times of concentration of pyrolusite quality in the ore pulp and be 93~98% sulfuric acid and 1.5~3.5 times cane molasses alcohol slops of pyrolusite quality, stirring reaction obtained reacting leach liquor in 0.5~4 hour under 50~98 ℃ of temperature; To be neutralized to the pH value with lime or Wingdale be 5.5~6.0 to the reaction leach liquor, removes impurity such as heavy metal ion in the solution and calcium, magnesium, silicon then by the method for known chemical subtraction.Filtration obtains the purified manganese sulfate solution, and the leaching yield of manganese is greater than 93%.
The present invention compares with existing pyrolusite leaching-out technique, and its outstanding substantive distinguishing features and obvious improvement is:
(1) employed reductive agent cane molasses alcohol slops is a kind of trade waste that needs processing, and the useful component in this technology utilization waste liquid is turned waste into wealth, and has environmental protection and economic double benefit.
(2) compare as reductive agent with adopting biogas or pure plant powder, the reaction conditions gentleness, speed of response is fast, and leaching process waste residue amount is few, filters easily, and the yield of Mn can improve more than 10%.
(3) compare as reductive agent with adopting sulfurous iron ore, the inorganic impurity of introducing is less, and the purification of follow-up leach liquor is simplified greatly.
Embodiment:
Embodiment 1
Pyrolusite is pulverized 100 orders (forming as shown in table 1), with the water modulation ore pulp of 2 times of pyrolusite quality; Add 1.1 times of concentration of pyrolusite quality in the ore pulp and be the cane molasses alcohol slops (forming as shown in table 2) of 2.5 times of 98% sulfuric acid and manganese ore quality, stirring reaction obtained reacting leach liquor in 2 hours under 90 ℃ of temperature, and the leaching yield of pyrolusite reaches 97.2%.
The composition analysis of table 1 pyrolusite
Composition Total Mn MnO 2 Fe SiO 2 Al 2O 3 CaO MgO S P
Content (%) 22.25 31.78 12.35 24.17 11.36 0.12 0.12 0.005 0.078
Table 2 cane molasses alcohol slops composition
Composition Solid substance Organism Residual sugar COD Cr BOD 5 Ash content
Content 13.5% 7.3% 2.9% 13×10 4mg/l 7×10 4mg/l 3.0%
Embodiment 2
Pyrolusite is pulverized 200 orders (forming as shown in table 1), with the water modulation ore pulp of 3 times of pyrolusite quality; Add 1.5 times of concentration of pyrolusite quality in the ore pulp and be the cane molasses alcohol slops (forming as shown in table 2) of 1.5 times of 98% sulfuric acid and manganese ore quality, stirring reaction obtained reacting leach liquor in 2 hours under 95 ℃ of temperature, and the leaching yield of pyrolusite reaches 96.1%.
Embodiment 3
Pyrolusite is pulverized 40 orders (forming as shown in table 1), with the water modulation ore pulp of 2 times of pyrolusite quality; Add 1.2 times of concentration of pyrolusite quality in the ore pulp and be the cane molasses alcohol slops (forming as shown in table 2) of 2.5 times of 98% sulfuric acid and manganese ore quality, stirring reaction obtained reacting leach liquor in 4 hours under 50 ℃ of temperature, and the leaching yield of pyrolusite reaches 93.3%.
Embodiment 4
Pyrolusite is pulverized 400 orders (forming as shown in table 1), with the water modulation ore pulp of 1 times of pyrolusite quality; Add 0.7 times of concentration of pyrolusite quality in the ore pulp and be the cane molasses alcohol slops (forming as shown in table 2) of 3.5 times of 98% sulfuric acid and manganese ore quality, stirring reaction obtained reacting leach liquor in 0.5 hour under 98 ℃ of temperature, and the leaching yield of pyrolusite reaches 95.2%.

Claims (3)

1, a kind of gray manganese ore leaching out process is characterized in that making reductive agent with the cane molasses alcohol slops, prepares manganese sulfate solution with the sulfuric acid to leach pyrolusite.
2, method according to claim 1 is characterized in that the cane molasses alcohol slops is to utilize sugar refinery sugaring by product waste molasses, the waste liquid that mash discharges after primary tower distills out alcohol after fermenting.Contain in the molasses alcohol waste liquid: solid substance 9%~17%, organism 7%~9.2%, residual sugar 1.9%~3%, COD Cr8 * 10 4~14 * 10 4Mg/l, BOD5 * 10 4~7 * 10 4Mg/l, ash content 1.6%~5.0% material such as grade.
3, method according to claim 1, its preparation manganous sulfate Step By Condition is as follows:
(1) pyrolusite is pulverized 40~400 orders, with 1~3 times of water modulation ore pulp of pyrolusite quality;
(2) adding 0.7~1.5 times of concentration of pyrolusite quality in the ore pulp is 93~98% sulfuric acid and 1.5~3.5 times cane molasses alcohol slops of pyrolusite quality, and stirring reaction obtained reacting leach liquor in 0.5~4 hour under 50~98 ℃ of temperature.
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CN101831546A (en) * 2010-06-10 2010-09-15 中南大学 Method for preparing biomass reductant and application thereof
CN101886168A (en) * 2010-07-14 2010-11-17 广西大学 Extract technology of semi-manganese oxide ore
CN102094119A (en) * 2011-01-21 2011-06-15 吉首大学 Method for preparing electrolytic manganese metal with low-grade pyrolusite wet leaching
CN102605187A (en) * 2011-10-10 2012-07-25 云南建水锰矿有限责任公司 Method for producing manganese sulfate by manganese-rich slag through pressure leaching
CN102643986A (en) * 2012-04-16 2012-08-22 花垣科信新材料有限责任公司 Method for producing electrolytic manganese by taking pyrolusite as raw material through wet method reduction leaching
CN102676807A (en) * 2012-05-18 2012-09-19 中南大学 Method for leaching manganese oxide
CN103757427A (en) * 2013-12-29 2014-04-30 四川师范大学 Method for re-leaching waste residue generated through leaching manganese carbonate ore with sulfuric acid
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CN108251663A (en) * 2017-12-05 2018-07-06 中信大锰矿业有限责任公司大新锰矿分公司 Utilize the method for tapioca reducing leaching manganese oxide ore
CN108660326A (en) * 2018-05-25 2018-10-16 东北大学 A method of reduction acidolysis-leaching is simultaneously except iron handles manganese oxide ore
CN115724470A (en) * 2022-09-26 2023-03-03 广西科技师范学院 Method for purifying manganese sulfate solution

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CN102094119A (en) * 2011-01-21 2011-06-15 吉首大学 Method for preparing electrolytic manganese metal with low-grade pyrolusite wet leaching
CN102605187A (en) * 2011-10-10 2012-07-25 云南建水锰矿有限责任公司 Method for producing manganese sulfate by manganese-rich slag through pressure leaching
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Address before: 530004 Nanning University Road, the Guangxi Zhuang Autonomous Region, No. 100

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Address after: 532200 Shilin Road, Chongzuo City, Guangxi

Patentee after: Nanfang Manganese Industry Group Co.,Ltd.

Address before: 530022 25 / F, CCB building, No. 90 Minzu Avenue, Nanning, Guangxi

Patentee before: CITIC Dameng Mining Industries Ltd.

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Addressee: Li Guiliang

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