CN1930451A - Magnet sensor arrangement - Google Patents
Magnet sensor arrangement Download PDFInfo
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- CN1930451A CN1930451A CNA2005800077869A CN200580007786A CN1930451A CN 1930451 A CN1930451 A CN 1930451A CN A2005800077869 A CNA2005800077869 A CN A2005800077869A CN 200580007786 A CN200580007786 A CN 200580007786A CN 1930451 A CN1930451 A CN 1930451A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
- G01D5/147—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the movement of a third element, the position of Hall device and the source of magnetic field being fixed in respect to each other
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/24428—Error prevention
- G01D5/24433—Error prevention by mechanical means
- G01D5/24438—Special design of the sensing element or scale
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/245—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
- G01D5/2451—Incremental encoders
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
- G01P3/42—Devices characterised by the use of electric or magnetic means
- G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
- G01P3/48—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
- G01P3/481—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals
- G01P3/488—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals delivered by variable reluctance detectors
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- Transmission And Conversion Of Sensor Element Output (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
The invention relates to a magnet sensor arrangement (1) containing sensor elements (7,8) that are sensitive to magnetic fields, the electrical properties of said elements being modifiable according to a magnetic field that can be influenced by a mobile passive transmitter (11). Said magnet sensor arrangement (1) comprises two sensor elements (7,8) in a gradiometer arrangement, that are respectively associated with one of two magnetic regions (4, 5) of a permanent magnet embodied as a gap magnet (2;20;23), said regions being arranged at a pre-determined distance (sa). The magnetic regions (4,5) and the gap magnet (2;20;23) are arranged, in terms of, for example, the wedge shape, dimensions (h,b,t), gap length (sa), gap depth (st), and positions thereof in relation to the sensor elements (7,8), in such a way that the offset of the output signal of the sensor elements (7,8) is minimised in the gradiometer arrangement.
Description
Technical field
The present invention relates to a kind of preamble feature according to main claim, in particular for the magnet sensor arrangement of the motion of detection of straight lines or the element that rotatablely moves.
Background technology
Itself be known that the sensor to magnetic-field-sensitive is applied in the field of the contactless detection campaign of many hope.At this, both can relate to and having rotatablely moved, can relate to rectilinear motion again.Here should distinguish two kinds of different substantially measuring principles.On the one hand, by one or more magnetic dipoles are placed in as active component on the element that will detect, can directly determine motion by the time-varying magnetic field on sensing station.In contrast, under the situation of the passive transmitter element (Geberelement) that constitutes by soft magnetic material, generate magnetic field by the work magnet of fixedlying connected with sensor.The caused variation of motion owing to transmitter element in the magnetic field of sensor measurement work magnet.
Except the known Hall technology that is used for magnetic-field measurement own, also alternatively adopt so-called XMR technology in the passive transmitter element in automotive field more and more, be the magnetic resistance measuring principle.It should be noted that at this opposite with Hall element, so-called " face in " component in the magnetic field in the XMR sensor sensor element.So far, common XMR sensor adopts the work magnet for this reason, must so compensate the field of this work magnet, makes that deviation in the position of sensitive element is zero or the so-called reverse bias field of the working point of generation definition sensor.
For example in DE 101 28 135 A1, a kind of scheme has been described,, promptly especially above and/or under the magneto-resistive layer storehouse, deposit hard magnetic layer wherein nearby.So this hard magnetic layer mainly is coupled on the magneto-resistive layer by its stray magnetic field, and generate the so-called bias magnetic field that works as the magnetic field deviation at this, even also can realize can well measure and the big relatively change of real measured value when feasible external magnetic field on being superimposed on internal magnetic field is faint the variation, this measured value is detected as the resistance variations of bed device.
For example in automotive engineering, usually in so-called gradiometer device, previous illustrated sensor is implemented to be used for the rotating speed detection in a manner known way.Promptly arrange each two branch of Hui Sidun measuring bridge, make uniform magnetic field not produce the electric bridge signal with interval given in advance.And the changes of magnetic field in the scope at interval given in advance generates the electric bridge signal.Therefore, sensor is only measured the signal of magnetic pole wheel (Polrad), and the extremely idol of this magnetic pole wheel is about as much as gradiometer given in advance at interval at interval.
Opposite with the XMR element that carries out absolute measurement, can realize the reduction of sensor by in magnetic resistance XMR measuring bridge, adopting the gradiometer principle with respect to the sensitivity of uniform interference field.But therefore the compensation of the magnet that no longer can carry out so far here to be adopted can not eliminate deviations in two positions of the sensor element of gradiometer device; Though electronic compensation is possible in principle, exist in the relatively little signal on the big deviation here.
Summary of the invention
According to the present invention, in a kind of improvement project of the magnet sensor arrangement that starts illustrated the sort of type, magnet sensor arrangement has two sensor elements in the gradiometer device, and these sensor elements are assigned to two of opening permanent magnet (Spaltpermanentmagnet) respectively with one of spaced apart magnetic region given in advance.These zones and whole opening permanent magnet make that the deviation of the output signal of sensor element is minimized in the gradiometer device in size, A/F and opening shape, the opening degree of depth and advantageously so arrange aspect the position of sensor element.
Therefore utilize the present invention to realize that the design of magnetic circuit is optimised, wherein this magnetic circuit is for according to the gradiometer principle, promptly utilize the detection of field gradient to come the sensor of work to generate yard, and therefore can be implemented in magnetic field because the transmitter element of moving, the agonic operation of sensor when especially ferromagnetic gear changes.This magnetic circuit is made up of two zones for this reason, the field in these two zones is so overlapping, make so-called " in the face " component on the gradiometer position resulting magnetic field or be lowered so far forth, make them change owing to the influence of passive transmitter element centers on zero-bit at the yard on the x of sensitivity direction under the situation of XMR sensor.Therefore can detect very little signal in bias free ground.
This is favourable under the situation of very sensitive magnetic resistance XMR sensor particularly, and these XMR sensors should not have covering is big under the situation of offset correction working range, i.e. covering very big until very little field intensity as far as possible.Compare with the magnetic circuit of forming by a plurality of independent assemblies, be configured more simply according to the opening magnet of unimodule of the present invention, and lower at the manufacture view cost.
Particularly advantageously, the opening of opening magnet has wedge profile or other shaped form profile.This opening shape causes, and minimum deviation is not to be lowered towards two gradiometer positions in magnetic circuit, but takes place in the wide region on the surface that is parallel to magnet or flux conductive sheet (Flussleitscheibe).Therefore aspect magnetic device, produce positioning requirements to the obvious reduction of the gradiometer position of XMR sensor element.
But also possible in addition is that the opening of opening permanent magnet has rectangular profile.
In a kind of favourable form of implementation, between sensor element and magnetic region, be furnished with flux conductive sheet as the homogenising plate.Therefore make the field homogenising in the plane of sensor element, and the bias free that is used for right with respect to magnet moved required bearing accuracy to reduce sensor element.
In addition advantageously, according to another kind of form of implementation, the magnetization in zone departs from it and vertically rotates angle [alpha] given in advance respectively towards sensor element.
Realizing that by this premagnetization that is determined by the obliquity of field sensor element is arranged in magnetic field, is maximum in this magnetic field medium sensitivity owing to so-called bias-field.Even also can advantageously realize the layout of before mentioned homogenising plate in this case.
The present invention can be particularly advantageously be used at the magnet sensor arrangement that is used for detecting as the anglec of rotation of the wheel of transmitter element, wherein for example takes turns at the tooth that is equipped with the magnetic field in the scope that is used to influence at magnet sensor arrangement on its circumference as the described of steel wheel.Especially produce under the situation in being applied in automobile as on wheel or at the speed probe on the bent axle, as at the phase detector on the camshaft, as the speed probe in wheel box or as other the application of linear displacement transducer, angular transducer or proximity transducer, wherein the hardware by motion causes changes of magnetic field.
Description of drawings
Set forth embodiments of the invention by accompanying drawing.
Fig. 1 shows the principle view of the magnet sensor arrangement with two magnetic regions, the ingredient of the opening permanent magnet that these two magnetic regions are unimodules, and these two magnetic regions lay respectively at the opposite of the magnetoresistive sensor element in the gradiometer device,
Fig. 2 shows the device with respect to Fig. 1 expansion that has as the flux conductive sheet of homogenising plate,
Fig. 3 shows the embodiment of the magnet sensor arrangement with two single magnets, and these single magnets have the magnetic field of angled (abgewinkelt) in the flexible program of Fig. 1,
Fig. 4 shows the embodiment according to Fig. 3 that has according to the homogenising plate of Fig. 2,
Fig. 5 takes turns the view of showing magnet sensor arrangement at the transmitter that is equipped with steel-tooth,
Fig. 6 displaying depends on the Distribution of Magnetic Field figure according to the position of the tooth of the transmitter wheel of Fig. 5 or teeth groove,
Fig. 7 shows the principle view of the embodiment of the magnet sensor arrangement with opening permanent magnet, and this opening permanent magnet has the wedge opening in the flexible program of the foregoing description,
Fig. 8 shows the device with respect to Fig. 7 expansion with flux conductive sheet,
Fig. 9 is illustrated in the embodiment that is furnished with the wedge opening in the compact flux conductive sheet,
Figure 10 is illustrated in the embodiment that has angled magnetic field in the flexible program of Fig. 7,
Figure 11 shows the device with respect to Figure 10 expansion with flux conductive sheet,
Figure 12 shows the embodiment with angled magnetic field, and wherein the wedge opening is disposed in the compact flux conductive sheet,
Figure 13 takes turns the view of showing the magnet sensor arrangement with wedge opening at the transmitter that is equipped with steel-tooth,
Figure 14 displaying depends on the Distribution of Magnetic Field figure according to the position of the tooth of the transmitter wheel of Figure 13 or teeth groove.
Embodiment
The principle view of having showed magnet sensor arrangement 1 in Fig. 1, this magnet sensor arrangement 1 has the permanent magnet that is implemented as opening magnet 2.This opening magnet 2 has the zone 4 and 5 that is magnetized in the same direction in the both sides of opening 3, the direction of the corresponding magnetic field B alignment sensor 6 of the field line that has here to be described in these zones 4 and 5.Sensor 6 is implemented as the XMR sensor here, and has two magnetoresistive sensor element 7 and 8. Sensor element 7 and 8 is shown as with gradiometer interval GM and is arranged in the gradiometer device, and detect the variation of respective fields gradient, this variation is for example caused by the gear of being showed the metal transmitter element, for example Fig. 5 that are directed from magnet sensor arrangement 1 next door process.
The setting of the best operating point of sensor 6 realizes by the space that is limited by A/F sa and opening degree of depth st of single magnet 4 and 5, and can with the gradiometer of sensor element 7 and 8 at interval GM be complementary.In addition, field line distributes and depends on size h, b and the t of opening magnet 2.Fixing gradiometer interval GM for for example 2.5mm, here for example can so decide by size, material and the layout of opening magnet 2, sensor 6 bias frees ground work and therefore can detect as far as possible little signal is so that can realize big as far as possible interval with transmitter element again.
Under the situation that externally is not directed the transmitter element of process from the side, for example gear, the magnetic line of force of magnet sensor arrangement 1 so distributes, and makes to have little so-called " in the face " component to the outside in the position of sensor element 7 and 8.By adopting for example gear of motion, the variation in magnetic field appears, and wherein modulate " in the face " component, and therefore generate the agonic signal of gradiometer device around zero-bit.
From Fig. 2, can know an embodiment, wherein in according to the flexible program of the embodiment of Fig. 1, between the surface of magnetic region 4 and 5 and sensor 6, be mounted with additional homogenising plate 9 and 10.In this embodiment, utilize homogenising plate 9 and 10 to make field homogenising in the plane of sensor 6, and therefore reduce sensor 6 with respect to magnet to or zone 4 and 5, be used for the required bearing accuracy of agonic operation.
Have in the application example of previous described magnetic resistance XMR sensor element 7 and 8 at some, sensor element 7 and 8 needs constant premagnetization.Realize by this premagnetization: sensor element 7 and 8 is arranged in magnetic field, in this magnetic field medium sensitivity maximum.Utilize the embodiment that from Fig. 3 and 4, can know to realize this so-called bias-field respectively.
As showing in Fig. 3 and 4, this bias-field realizes by making the magnetization B anglec of rotation α in zone 4 and 5.Also can here realize again as mentioned above not having (Fig. 3) and having two kinds of constructional variant improving (Fig. 4) by the calibration of homogenising plate 9 and 10 in the case.
Figure 5 illustrates the part of model, wherein with the transmitter wheel 11 that is equipped with tooth 12 in combination application examples as magnet sensor arrangement of the present invention 1 according to Fig. 1.In chart, measurement result has been shown as an example according to Fig. 6.Here on respect to the gradiometer position at the center of sensor 6 respectively at tooth 12 (curve 13) with drawn so-called " in the face " component of magnetic field B x at teeth groove (curve 14).
Here a kind of constructive, gradiometer given in advance at interval GM be in the test structure of 2.5mm as can be seen, at two transmitter of being simulated wheel 11 (teeth 12, curve 13) and the position of groove (curve 14) be implemented in the distribution of the magnetic field B x at position of sensor element 1.25mm place symmetrically about zero-bit, promptly the signal of respective sensor element 7,8 is agonic.
The particularly advantageous embodiment for realizing advantage of the present invention that in Fig. 7, has showed opening magnet 20 with wedge opening 21.Here, Fig. 7 is to show opening magnet 20 with comparable mode in Fig. 1 and with respect to the position of the sensor element in the gradiometer device 7 and 8.Here the setting that realizes best operating point of special moulding and the size by wedge opening 21.
From Fig. 8, can in the flexible program of Fig. 7, know a kind of modification of opening magnet 20, the flux conductive sheet 22 that this modification is equipped with the shape with opening 21 to be complementary.
Fig. 9 shows the embodiment of magnet 23, wherein replaces the suitably shaped opening 21 in the opening magnet, adopts the flux conductive sheet 24 of specially-shaped on the surface of rectangular magnet 23.Because the characteristic of the soft magnetic material of flux conductive sheet 24, be different from and in the plane of sensor element 7 and 8, forming magnetic field under the situation of pure magnet, wherein the x component (referring to Fig. 7) at wide x scope internal magnetic field is minimized.
If cause constant premagnetization, then perhaps may be favourable at the situation lower sensor element 7 and 8 that adopts so-called XMR sensor.Realize by this premagnetization: sensor element 7 and 8 is arranged in magnetic field, in this magnetic field medium sensitivity maximum.This can be by according to " bias-field " of Figure 10 and and then also realize according to Figure 11 and 12 rotations by the magnetization B in magnet 20 or 23.
In Figure 10, showed the device (referring to Fig. 7) that does not have the flux conductive sheet, in Figure 11, showed device (referring to Fig. 8) with flux conductive sheet 22, and showed the device with compact flux conductive sheet 24 in Figure 12, this flux conductive sheet 24 has the opening of being processed 21 (referring to Fig. 9).
From Figure 13, can know device can with Fig. 5 part relatively, utilize this part to carry out to be used to the magnetic simulation of the wedge of the opening 21 that designs flux conductive sheet 24.
Utilize this device to carry out magnetic simulation at interval and so to determine size, material and the shape of opening 21, make sensor work minimumly and therefore can detect as far as possible little signal in highly sensitive situation lower deviation at the fixing gradiometer that has been selected as 2.5mm as an example.Therefore in application, realize big interval with ferromagnetic transmitter wheel.
As mentioned in the instructions foreword, the shape of opening 21 has great importance, and it is favourable wherein especially being different from rectangular geometry.At this, as shown, can relate to wedge opening 21, or also can relate to the moulding of curvilinear style arbitrarily of opening by Fig. 7 to 14.The moulding of the optimization of opening 21 not only descends in two positions of sensor element 7 and 8 but also in the deviation of guaranteeing the magnetic field B on the gradiometer direction outside the wide scope, makes and can significantly reduce the bearing accuracy of gradiometer with respect to necessity of magnet 20.
In Figure 14, show analog result as an example again.Here on gradiometer position x, drawn the x component of B field (Bx) with respect to center sensor.As can be seen, here the value of the deviation of magnetic field B in wide region less than 1mT.Here also as can be seen, realize the distribution of magnetic field B x at the position of two transmitters of being simulated wheel 11 (tooth 12, curves 25) and groove (curve 26) symmetrically about zero-bit, promptly the signal of respective sensor element 7,8 is agonic.Magnetic deflection (Hub) as the difference between position tooth and the groove but keeps very high unchangeably.
Claims (10)
1. magnet sensor arrangement has
-to the sensor element (7,8) of magnetic-field-sensitive, the electrical characteristics of these sensor elements (7,8) can change according to magnetic field, can influence described magnetic field by the passive transmitter element (11) of motion,
It is characterized in that,
-described magnet sensor arrangement (1) has two sensor elements (7 in the gradiometer device, 8), described sensor element (7,8) be assigned to respectively the permanent magnet that is implemented as opening magnet (2), two zones of arranging with interval given in advance (sa) (4, one of 5)
-its medium magnetic area (4,5) and opening permanent magnet (2; 20) at size (h, b, t), A/F (sa) and the opening degree of depth (st) and so be arranged with respect to the aspect, position of described sensor element (7,8), make the deviation in the output signal of sensor element (7,8) described in the described gradiometer device be minimized.
2. according to the magnet sensor arrangement of claim 1, it is characterized in that,
-described opening (21) is at described opening permanent magnet (20; Have such profile on the direction of the opening degree of depth (st) 23), this profile has wedge and shrinks.
3. according to the magnet sensor arrangement of claim 1, it is characterized in that,
The opening of-described opening permanent magnet (2) has rectangular profile.
4. according to the magnet sensor arrangement of claim 1, it is characterized in that,
-described opening has shaped form profile given in advance on the direction of the opening degree of depth (st) of described opening permanent magnet.
5. according to the magnet sensor arrangement of one of above claim, it is characterized in that,
-between described sensor element (7,8) and magnetic region (4,5), be furnished with flux conductive sheet (9,10).
6. according to the magnet sensor arrangement of claim 5, it is characterized in that,
-be furnished with compact body as flux conductive sheet (24), in this compact body, be formed with described opening (21).
7. according to the magnet sensor arrangement of one of above claim, it is characterized in that,
The magnetization in-described zone (4,5) departs from its vertical angle given in advance (α) that is rotated respectively towards described sensor element (7,8).
8. according to the magnet sensor arrangement of one of above claim, it is characterized in that,
-described magnet sensor arrangement (1) is used to detect the anglec of rotation of the wheel (11) as transmitter element, and wherein said wheel the (11) is being equipped with the tooth (12) that is used for the magnetic field of influence in the scope of described magnet sensor arrangement (1) on its circumference.
9. according to the magnet sensor arrangement of claim 8, it is characterized in that,
-described wheel the (11) is steel wheel.
10. according to the magnet sensor arrangement of one of above claim, it is characterized in that,
-described sensor element (7,8) is a magnetic resistance XMR sensor.
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DE102004011810 | 2004-03-11 | ||
DE102004011810.8 | 2004-03-11 | ||
DE102004063539.0 | 2004-12-30 |
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