Summary of the invention
The objective of the invention is to overcome the weak point of existing tyre retreading technique, a kind of quality that can improve retreads greatly is provided, and further reduces the preparation method of the polyurethane-common rubber in use for recap composite procuring tread of environmental pollution.
A kind of preparation method of polyurethane-common rubber in use for recap composite procuring tread, as the base portion glue bonding with old carcass, polyurethane is as crown glue with General Purpose Rubber for it; This law may further comprise the steps and process conditions:
Step 1: the preparation of long adhesive tape of base portion glue or annular adhesive tape
With extruder the General Purpose Rubber after mixing is extruded into the long adhesive tape of required form, cooling is parked to use or will grow adhesive tape with splicer behind 2~30h and is connected into annular adhesive tape;
The base portion glue of long adhesive tape or annular adhesive tape is shaped as flat shape, rectangle, wing or arc;
Step 2: the presulfurization of base portion glue
(1) strip or the annular presulfurization base portion rubber moulding tool in the brushing releasing agent, and be heated to 110~130 ℃ stand-by;
(2) the annular adhesive tape behind long adhesive tape of the base portion glue of step 1 extrusion molding or the joint is put into the presulfurization base portion rubber moulding tool of strip or annular, and continue to be heated to 130~140 ℃, under 1.0~2.0MPa pressure, vulcanize 10~20min;
(3) stop heating, release, cooling, the depanning of base portion glue adhesive tape is cooled to normal temperature again, and it is stand-by to park 12~48h;
Step 3: the preparation of polyurethane elastomer performed polymer
Base polyurethane prepolymer for use as is oligomer polyol and isocyanates system, and is synthetic according to a conventional method,
Wherein oligomer polyol is meant PEPA or PPG or polycaprolactone polyol;
Isocyanates is meant toluene di-isocyanate(TDI) or methyl diphenylene diisocyanate or PPDI, and isocyano-content is between 3.5~7% in the performed polymer;
Step 4: cast polyurethane-General Purpose Rubber composite procuring tread
(1) gets the raw materials ready
The polyurethane elastomer performed polymer of step 3 preparation is moved in the casting machine A jar, and is heated to 60~80 ℃, vacuum to-0.095~-the 0.099MPa condition under, deaeration 20~40min;
Chain extender is moved in the B jar, and chain extender is meant low-molecular-weight diol or the diamine of chain extension coefficient between 0.85~0.99;
Measure (NCO) content of isocyano in the performed polymer according to a conventional method and calculate the ratio of performed polymer and chain extender consumption, and regulate the measuring pump of two jars of casting machine A, B in proportion in the chain extension coefficient of setting;
(2) cast
The hydroxyl polyurethane adhesive is coated at the position that General Purpose Rubber base portion glue presulfurization adhesive tape and polyurethane elastomer is bonding, be preheated to 95 ± 5 ℃ stand-by;
Brushing releasing agent in strip or annular precured tread mould, be heated to 120~130 ℃, start casting machine, after being poured into the precalculated position, put into the General Purpose Rubber tyre surface presulfurization adhesive tape that scribbles adhesive, cover the template pressurization, 120~130 ℃ of insulations down, 30~90min depanning is handled 16~30h then in 80~100 ℃ drying room, promptly tentatively make polyurethane-General Purpose Rubber composite procuring tread;
Step 5: post processing
The General Purpose Rubber base portion glue face polishing that polyurethane-General Purpose Rubber composite procuring tread that step 4 is made contacts with the renovation carcass evenly, and stick plastic sheeting to guarantee the cleaning of buffed surface, promptly make the whole goods of polyurethane-General Purpose Rubber composite procuring tread.
The present invention compares with existing General Purpose Rubber precured tread technology has following advantage:
(1) adopt composite procuring tread of the present invention to replace used General Purpose Rubber precured tread retreads, quality obviously improves, wearability is enhanced about more than once, service life is general than doubling with the General Purpose Rubber new treated tire, reduced the tyre rebuilding number of times effectively, reduce the generation of junked tire relatively, thereby reduce dependence:, adopt polyurethane-General Purpose Rubber composite procuring tread can save 6.0 ten thousand tons of natural gums by 1,000 ten thousand of retreads in 2006 to goods and materials natural rubber in short supply.
(2) the present invention has further reduced the environmental pollution in the manufacture process, has eliminated the environmental pollution in the retreads use simultaneously.The severe contamination that polyurethane has avoided the use General Purpose Rubber to need adapted carcinogenic substance aromatic naphtha and heavy-polluted carbon black to be caused as crown glue makes this retreads become the environmental protection tire.
(3) the renovation tire that adopts the present invention to produce is realized minimizing production, and energy savings also can be saved tire simultaneously and be used the social resources that consumed to renovation again from producing to.
(4) can reduce renovation cost, reduction customer using cost, per ten thousand kilometers use costs have only 65~80% of domestic medium-to-high grade retreads, and cost performance obviously improves.
(5) adopt retreads of the present invention, existing tyre retreading factory need not increase any equipment, need not to increase investment, and tire long service life, the performance of renovation are good, have fabulous social benefit and economic benefit, are easy to promote.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment:
Embodiment one: the preparation of annular flat shape polyurethane-General Purpose Rubber composite procuring tread
As base portion glue, polyurethane is as crown glue with General Purpose Rubber for the polyurethane-common rubber in use for recap composite procuring tread of this law preparation; May further comprise the steps and process conditions:
Step 1: the preparation of base portion glue annular adhesive tape
(1) at the masterbatch of 75L mixer mixing base portion glue, park the above back of 6h and in φ 450mm mill, add vulcanizing agent, it is stand-by to park the above back of 6h;
(2) batch linkage with φ 60mm cold feed extruder and cooling the General Purpose Rubber base portion glue after mixing is extruded into the long adhesive tape of flat shape, will grow adhesive tape with plastic sheeting and batch.Cooling circularizes with the flat shape base portion splicing of splicer with strip after parking 4h;
Step 2: the presulfurization of base portion glue
(1) brushing releasing agent in the presulfurization base portion rubber moulding tool of annular, be heated to 130 ℃ stand-by;
(2) the annular base glue of step 1 extrusion molding is put into the presulfurization base portion rubber moulding tool of annular, and continued to be heated to 140 ℃, under 1.0MPa pressure, vulcanize 10min;
(3) stop heating, release, cooling, the depanning of base portion glue film is cooled to normal temperature again, and it is stand-by to park 45h;
Step 3: the preparation of polyurethane elastomer performed polymer
Take by weighing poly-adipate glycol propylene glycol ester 100 weight portions of mean molecule quantity 1500, drop in the reactor, be heated to 120 ± 10 ℃, be evacuated to overbottom pressure less than 500Pa, removed moisture 2 hours, after being cooled to 65 ± 5 ℃, drop into the toluene di-isocyanate(TDI) of 23.2 weight portions, progressively be warming up to 80~85 ℃, reacted 2 hours, recording isocyano-content is 4.5, and the performed polymer sealing is standby;
Step 4: cast polyurethane-General Purpose Rubber composite procuring tread
(1) gets the raw materials ready
The polyurethane elastomer performed polymer of step 3 preparation is moved in the casting machine A jar, and is heated to 65 ± 5 ℃, in vacuum to-0.099MPa condition, deaeration 25min;
With chain extender 3,3 ' two chloro-4,4 '-MDA moves in the B jar, the chain extender coefficient gets 0.9;
Measure (NCO) content of isocyano in the performed polymer according to a conventional method and calculate the ratio of performed polymer and chain extender consumption in the chain extension coefficient of setting, this moment, A, B material metered proportions was 100: 12.88, in the measuring pump of two jars of this ratio adjusting casting machine A, B;
Prepare the hydroxyl polyurethane adhesive by number of patent application 03126768.8 disclosed method;
(2) cast
The hydroxyl polyurethane adhesive is coated at the position that General Purpose Rubber base portion glue presulfurization adhesive tape and polyurethane elastomer is bonding, be preheated to 95 ± 5 ℃ stand-by;
Brushing releasing agent in strip or annular precured tread mould, be heated to 120 ℃, start casting machine, after being poured into the precalculated position, put into the General Purpose Rubber tyre surface presulfurization base portion glue annular adhesive tape that scribbles adhesive, cover the template pressurization, 120 ℃ of insulations down, depanning behind the 85min is handled 28h then in 80 ℃ drying room, promptly tentatively make polyurethane-General Purpose Rubber composite procuring tread;
Step 5: post processing
The General Purpose Rubber base portion glue face that polyurethane-General Purpose Rubber composite procuring tread that step 4 is made contacts with the renovation carcass with the sander polishing evenly, and stick plastic sheeting to guarantee the cleaning of buffed surface, promptly make the whole goods of annular polyurethane-General Purpose Rubber composite procuring tread.
Embodiment two: the preparation of strip rectangle polyurethane-General Purpose Rubber composite procuring tread
As base portion glue, polyurethane is as crown glue with General Purpose Rubber for the polyurethane-common rubber in use for recap composite procuring tread of this law preparation; May further comprise the steps and process conditions:
Step 1: the preparation of the long adhesive tape of base portion glue rectangle
(1) at the masterbatch of 75L mixer mixing base portion glue, park the above back of 6h and in φ 450mm mill, add vulcanizing agent, it is stand-by to park the above back of 6h;
(2) batch linkage with φ 60mm cold feed extruder and cooling the General Purpose Rubber base portion glue after mixing is extruded into the long adhesive tape of rectangle, will grow adhesive tape with plastic sheeting and batch, cooling is parked behind the 12h stand-by;
Step 2: the presulfurization of base portion glue
(1) brushing releasing agent in the rectangular presulfurization base portion of rectangle rubber moulding tool, be heated to 125 ℃ stand-by;
(2) the rectangular base portion glue of the rectangle of step 1 extrusion molding is put into the presulfurization base portion rubber moulding tool of annular, and continued to be heated to 137 ℃, under 1.4MPa pressure, vulcanize 13min;
(3) stop heating, release, cooling, the depanning of base portion glue film is cooled to normal temperature again, parks behind the 35h stand-by;
Step 3: the preparation of polyurethane elastomer performed polymer
Take by weighing mean molecule quantity 2000 polytetrahydrofuran diols 100 weight portions, drop in the reactor, be heated to 120 ± 10 ℃, be evacuated to overbottom pressure less than 500Pa, removed moisture 2 hours, after being cooled to 65 ± 5 ℃, drop into the toluene di-isocyanate(TDI) of 18 weight portions, progressively be warming up to 80~85 ℃, reacted 2 hours, recording isocyano-content is 3.8, and the performed polymer sealing is standby;
Step 4: cast polyurethane-General Purpose Rubber composite procuring tread
(1) gets the raw materials ready
The polyurethane elastomer performed polymer of step 3 preparation is moved in the casting machine A jar, and is heated to 70 ± 5 ℃, in vacuum to-0.095Mpa condition, deaeration 30min;
With chain extender 3,5-diformazan sulfenyl toluenediamine moves in the B jar, and the chain extender coefficient gets 0.85;
Measure (NCO) content of isocyano in the performed polymer according to a conventional method and calculate the ratio of performed polymer and chain extender consumption in the chain extension coefficient of setting, this moment, A, B expected that metered proportions is 100: 8.24, regulated the measuring pump of two jars of casting machine A, B in this ratio;
Prepare the hydroxyl polyurethane adhesive by number of patent application 03126768.8 disclosed method;
(2) cast
The hydroxyl polyurethane adhesive is coated at the position that General Purpose Rubber base portion glue presulfurization adhesive tape and polyurethane elastomer is bonding, be preheated to 95 ± 5 ℃ stand-by;
Brushing releasing agent in the rectangular precured tread mould of rectangle, be heated to 124 ℃, start the casting machine cast, stop cast after being poured into the precalculated position, put into the long adhesive tape of the General Purpose Rubber presulfurization rectangular base that scribbles adhesive, cover the template pressurization, depanning behind insulation 68min under 125 ℃, in 85 ℃ drying room, handle 24h then, promptly tentatively make polyurethane-General Purpose Rubber composite procuring tread; The last handling process of step 5 is with embodiment 1.
Embodiment three: the preparation of the wing polyurethane of strip-General Purpose Rubber composite procuring tread
As base portion glue, polyurethane is as crown glue with General Purpose Rubber for the polyurethane-common rubber in use for recap composite procuring tread of this law preparation; May further comprise the steps and process conditions:
Step 1: the preparation of the long adhesive tape of base portion glue rectangle
(1) at the masterbatch of 75L mixer mixing base portion glue, park the above back of 6h and in φ 450mm mill, add vulcanizing agent, it is stand-by to park the above back of 6h;
(2) batch linkage with φ 60mm cold feed extruder and cooling the General Purpose Rubber base portion glue after mixing is extruded into wing long adhesive tape, will grow adhesive tape with plastic sheeting and batch, cooling is parked behind the 30h stand-by;
Step 2: the presulfurization of base portion glue
(1) brushing releasing agent in wing long adhesive tape presulfurization base portion rubber moulding tool, be heated to 120 ℃ stand-by;
(2) the wing long adhesive tape base portion glue of step 1 extrusion molding is put into the presulfurization base portion rubber moulding tool of wing strip, and continued to be heated to 135 ℃, under 1.4MPa pressure, vulcanize 15min;
(3) stop heating, release, cooling, the depanning of base portion glue film is cooled to normal temperature again, parks behind the 25h stand-by;
Step 3: the preparation of polyurethane elastomer performed polymer
Take by weighing poly adipate succinic acid ester 100 weight portions of mean molecule quantity 1000, drop in the reactor, be heated to 120 ± 10 ℃, be evacuated to overbottom pressure, removed moisture 2 hours less than 500Pa, after being cooled to 65 ± 5 ℃, drop into the methyl diphenylene diisocyanate of 56.7 weight portions, progressively be warming up to 80~85 ℃, reacted 2 hours, recording isocyano-content is 6.8, and the performed polymer sealing is standby;
Step 4: cast polyurethane-General Purpose Rubber composite procuring tread
(1) gets the raw materials ready
The polyurethane elastomer performed polymer of step 3 preparation is moved in the casting machine A jar, and is heated to 75 ± 5 ℃, in vacuum to-0.096Mpa condition, deaeration 35min;
With chain extender 1, the 4-butanediol moves in the B jar, and the chain extender coefficient gets 0.95;
Measure (NCO) content of isocyano in the performed polymer according to a conventional method and calculate the ratio of performed polymer and chain extender consumption in the chain extension coefficient of setting, this moment, A, B expected that metered proportions is 100: 6.91, regulated the measuring pump of two jars of casting machine A, B in this ratio;
Prepare the hydroxyl polyurethane adhesive by number of patent application 03126768.8 disclosed method;
(2) cast
The hydroxyl polyurethane adhesive is coated at the position that General Purpose Rubber base portion glue presulfurization adhesive tape and polyurethane elastomer is bonding, be preheated to 95 ± 5 ℃ stand-by;
Brushing releasing agent in wing rectangular precured tread mould, be heated to 126 ℃, start the casting machine cast, stop cast after being poured into the precalculated position, put into the long adhesive tape of the wing base portion of the General Purpose Rubber presulfurization that scribbles adhesive, cover the template pressurization, depanning behind insulation 50min under 128 ℃, in 90 ℃ drying room, handle 20h then, promptly tentatively make polyurethane-General Purpose Rubber composite procuring tread; The last handling process of step 5 is with embodiment 1.
Embodiment four: the preparation of strip arc polyurethane-General Purpose Rubber composite procuring tread
As base portion glue, polyurethane is as crown glue with General Purpose Rubber for the polyurethane-common rubber in use for recap composite procuring tread of this law preparation; May further comprise the steps and process conditions:
Step 1: the preparation of the long adhesive tape of base portion glue arc
(1) at the masterbatch of 75L mixer mixing base portion glue, park the above back of 6h and in φ 450mm mill, add vulcanizing agent, it is stand-by to park the above back of 6h;
(2) batch linkage with φ 60mm cold feed extruder and cooling the General Purpose Rubber base portion glue after mixing is extruded into wing long adhesive tape, will grow adhesive tape with plastic sheeting and batch, cooling is parked behind the 28h stand-by;
Step 2: the presulfurization of base portion glue
(1) brushing releasing agent in the long adhesive tape presulfurization base portion rubber moulding tool of arc, be heated to 115 ℃ stand-by;
(2) the long adhesive tape base portion glue of the arc of step 1 extrusion molding is put into the presulfurization base portion rubber moulding tool of arc strip, and continue to be heated to 132 ℃, under 2.0MPa pressure, vulcanize 18min;
(3) stop heating, release, cooling, the depanning of base portion glue film is cooled to normal temperature again, parks behind the 15h stand-by;
Step 3: the preparation of polyurethane elastomer performed polymer
Take by weighing polycaprolactone glycol 100 weight portions of mean molecule quantity 1000, drop in the reactor, be heated to 120 ± 10 ℃, be evacuated to overbottom pressure less than 500Pa, removed moisture 2 hours, after being cooled to 90 ± 5 ℃, drop into the PPDI of 28.8 weight portions, strong agitation makes its dissolving, progressively be warming up to 100~105 ℃, reacted 2 hours, surveying isocyano-content is 5.2, and the performed polymer sealing is standby;
Step 4: cast polyurethane-General Purpose Rubber composite procuring tread
(1) gets the raw materials ready
The polyurethane elastomer performed polymer of step 3 preparation is moved in the casting machine A jar, and is heated to 78 ± 2 ℃, be evacuated to-the 0.098Mpa condition under, deaeration 40min;
Two (beta-hydroxyethyl) ethers of chain extender resorcinol are moved in the B jar, and the chain extender coefficient gets 0.97;
Measure (NCO) content of isocyano in the performed polymer according to a conventional method and calculate the ratio of performed polymer and chain extender consumption in the chain extension coefficient of setting, this moment, A, B expected that metered proportions is 100: 11.9, regulated the measuring pump of two jars of casting machine A, B in this ratio;
Prepare the hydroxyl polyurethane adhesive by number of patent application 03126768.8 disclosed method;
(2) cast
The hydroxyl polyurethane adhesive is coated at the position that General Purpose Rubber base portion glue presulfurization adhesive tape and polyurethane elastomer is bonding, be preheated to 95 ± 5 ℃ stand-by;
Brushing releasing agent in the rectangular precured tread mould of arc, be heated to 130 ℃, start the casting machine cast, stop cast after being poured into the precalculated position, put into the long adhesive tape of the General Purpose Rubber presulfurization arcuate base glue that scribbles adhesive, cover the template pressurization, depanning behind insulation 32min under 130 ℃, in 95 ℃ drying room, handle 16h then, promptly tentatively make polyurethane-General Purpose Rubber composite procuring tread; The last handling process of step 5 is with embodiment 1.