A kind of method of glass coating
[technical field]
The present invention relates to a kind ofly at surface of plate glass, the method for plated film is carried out on Re float glass surface particularly, belongs to the glass coating field.
[background technology]
According to the production process classification, glass coating is divided into on-line coating and off-line coated.
On-line coating is meant that the technological process of plated film is after carrying out being the shaping area of float glass process production line as online thermospray in the float glass manufacturing processed, the beginning of annealing furnace, spray rete by the spray gun of setting up in glass pane surface, rete burns and is attached to glass surface behind the annealed kiln, so name is on-line coating.
Off-line coated is after sheet glass dispatches from the factory, and carries out plated film processing again.Than on-line coating, the firmness of rete must be influenced, so off-line coated " freshness " to original sheet glass is to have certain requirements.Method plated films such as off-line coated general employing magnetron sputtering, vacuum moulding machine.
And on-line coating reacts film forming by high temperature pyrolysis, mainly contains three kinds of technologies.A kind of technology is CVD (chemical vapour deposition) method, and the steam of metallic compound is sent to the glass pane surface of heat by particular device, oxidizing reaction takes place form film; Another kind is a powder injection process, by the device of spray gun or similar spray gun, makes carrier with pressurized air, under it drives, the powder of metallic compound is sprayed directly into the glass pane surface of heat and the pyroreaction film forming; The third is a spray art, by the device of spray gun or similar spray gun, make carrier with pressurized air, under it drives, make metallic compound dissolving or be dispersed in organic solvent or the water and the spray solution of system, spray to the glass pane surface of heat and the pyroreaction film forming with Sprayable.
The conventional online plated film, the coated film deposition rate is not high enough, therefore, needs to seek a kind of method of improved on-line coating, to improve the deposition of plated film.
[summary of the invention]
Technical problem to be solved by this invention is to provide a kind of film coating method that can improve the float glass of coated film deposition rate, and particularly a kind of online process for coating glass, particularly high temperature pyrolysis film coating method can be powder injection processes, also can be liquid ejecting methods.
The present invention solves the problems of the technologies described above by the following technical programs: a kind of method of glass coating, under vector gas drives, Coating Materials is sprayed to the glass pane surface of heat by spray gun, high temperature pyrolysis takes place, be deposited as the metal oxide rete in glass pane surface, wherein make vector gas with oxygen.
Described Coating Materials is with powder or the dissolving of liquid coating raw material or is distributed in the solvent coated solution that obtains.
Perhaps described Coating Materials is Powdered coating raw material.
Described coating raw material is from a kind of or two or more the combination arbitrarily in the following compound: two propionyl methyl metal-salts; two propionyl acetone metal-salts; metal alkoxides salt; formate; benzoate; acetate; the oxalic acid ammonium salt; metal fluoride; metal bromide; metal iodide; phosphoric acid salt; phosphite; vitriol; sulphite; nitrate; the formyl radical pyruvate salt; acetyl-pyruvate; the propionyl pyruvate salt; tetraethyl orthosilicate; silicic acid four butyl esters; dimethyldichlorosilane(DMCS); dimethoxy two different TMOSs.
Metal-salt in the described coating raw material is selected from least a following metal: Fe, Al, Si, Zn, Cr, Mg, Ca, Co, Ni, Ba, Mn, V, Ce, Zr, Mo, Ti, Sn, Cu, Er, Sb, In, Bi, Pr.Only selection is wherein a kind of, also can select any two kinds or its mixture.
Described solvent is from one or both or two or more combinations in the following solvent: benzene, toluene, methyl alcohol, ethanol, propyl alcohol, acetone, methyl chloride, methyl bromide, methyl iodide, ethyl acetate, ethyl formate, ether, water.
Use oxygen and compressed-air actuated mixture as vector gas, also can improve coated film deposition efficient, sedimentation effect is better than compressed-air actuated, but not as purity oxygen.
The film coating apparatus of above-mentioned spray gun or similar spray gun is installed in the tin bath outlet place of floatation glass production line; Also can be installed in the annealing furnace position, and be that annealing temperature is higher than 400 ℃ zone, could guarantee the required temperature of sufficiently high high temperature pyrolysis reaction like this.
The present invention utilizes purified oxygen to replace pressurized air, that is to say, under the drive of purified oxygen, device by spray gun or similar spray gun, with metal compound powders or metallic compound and solution thereof, spray on the glass pane surface that moves of heat high temperature pyrolysis reaction film forming.After oxygen replaced pressurized air, thicknesses of layers can improve 50% at most, that is to say, sedimentation effect has improved 50%.
The non-constant width of range of application of the present invention is applicable to the sunlight controlling coated glass that makes by the high temperature pyrolysis coating process.From the film material analysis, be applicable to metal oxide retes such as cupric oxide, ferric oxide, stannic oxide, chromic oxide, nickel oxide, cobalt oxide, titanium oxide, aluminum oxide, vanadium oxide, magnesium oxide, barium oxide, weisspiessglanz, zinc oxide, cerium oxide, zirconium white, manganese oxide, calcium oxide, molybdenum oxide, Indium sesquioxide, bismuth oxide, Erbium trioxide, Praseodymium trioxide, silicon oxide.
[embodiment]
Example one
Get the transparency glass plate of a slice 200mm*300mm*5mm, be placed on and be heated to 600 ℃ in the High Temperature Furnaces Heating Apparatus, sheet glass kept in High Temperature Furnaces Heating Apparatus 5 minutes, took out, with pressurized air as atomization gas, with the Binks hand-held spray guns with the acetylacetonate powder spraying of iron to the sheet glass of heat.Working parameter during spraying: spray gun is 20cm to the vertical range of sheet glass, and the median size of the acetylacetonate powder of iron is 10-20nm, and the pressure of atomization gas is 0.3MPa, sprays 2 times, uses the ellipsometer measurement thicknesses of layers, and thickness is 480 dusts.
Example is a pair of than test
The same with example one, just replace pressurized air with purified oxygen, recording thicknesses of layers is 700 dusts, thicknesses of layers has increased by 220 dusts, has improved 45.8%, that is to say that sedimentation effect has improved 45.8%.
Example two
The mixture of 6.8 gram two propionyl methyl cobalts and 2.7 grams, two propionyl acetone vanadium is dissolved in the dichloromethane solvent of 90ml, makes solution.With the transparency glass plate of a slice 200mm*300mm*5mm, be placed on and be heated to 550 ℃ in the High Temperature Furnaces Heating Apparatus, and kept 6 minutes, take out, as atomization gas, atomization gas pressure is 0.45MPa with pressurized air, use the Binks pistol with above-mentioned solution spraying to the sheet glass of heat.Spray gun is 16cm to hyaline vertical range, sprays 2 times, uses the ellipsometer measurement thickness, and thicknesses of layers is 550 dusts.
Example two simultaneous tests
The same with example two, replace pressurized air as atomization gas purity oxygen, recording thicknesses of layers is 830 dusts, and thicknesses of layers has increased by 280 dusts, has increased by 51%, and promptly coated film deposition efficient has improved 51%.
Example three
With 5 gram bifluoride dibutyl tin powder, its median size is 10nm, joins in the deionized water of 45ml, and adds the nonionogenic tenside of 0.5 gram, and violent stirring obtains uniform suspension.With the transparency glass plate of a slice 200mm*300mm*5mm, be placed on and be heated to 450 ℃ in the High Temperature Furnaces Heating Apparatus, and kept 8 minutes, take out, as atomization gas, atomizing pressure is 0.40MPa with pressurized air, spray gun remains 16cm to hyaline vertical range, sprays 2 times, and the thicknesses of layers that records is 600 dusts.
Example three simultaneous tests
The same with example three, just replace pressurized air as atomization gas oxygen, recording thicknesses of layers is 840 dusts, compares with example three, and thicknesses of layers has increased by 240 dusts, and promptly coated film deposition efficient has improved 40%.