CN1872421A - Full automatic technique of graded deferrization, and equipment - Google Patents
Full automatic technique of graded deferrization, and equipment Download PDFInfo
- Publication number
- CN1872421A CN1872421A CN200610043904.8A CN200610043904A CN1872421A CN 1872421 A CN1872421 A CN 1872421A CN 200610043904 A CN200610043904 A CN 200610043904A CN 1872421 A CN1872421 A CN 1872421A
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- 238000000034 method Methods 0.000 title claims description 27
- 239000002002 slurry Substances 0.000 claims abstract description 126
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 176
- 229910052742 iron Inorganic materials 0.000 claims description 88
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 230000008520 organization Effects 0.000 claims description 12
- 238000010521 absorption reaction Methods 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 238000004513 sizing Methods 0.000 description 13
- 238000010409 ironing Methods 0.000 description 7
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 5
- 229910001447 ferric ion Inorganic materials 0.000 description 5
- 239000006148 magnetic separator Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000011440 grout Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005285 magnetism related processes and functions Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 235000021184 main course Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/28—Magnetic plugs and dipsticks
- B03C1/284—Magnetic plugs and dipsticks with associated cleaning means, e.g. retractable non-magnetic sleeve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/28—Magnetic plugs and dipsticks
- B03C1/286—Magnetic plugs and dipsticks disposed at the inner circumference of a recipient, e.g. magnetic drain bolt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C2201/00—Details of magnetic or electrostatic separation
- B03C2201/18—Magnetic separation whereby the particles are suspended in a liquid
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
A full-automatic classifying and iron-removing apparatus is composed of several slurry pools communicated with each other, multiple magnetically sucking rollers consisting of magnetic rods in each pool and with scraper, a machine frame with hanging mechanism for driving said rollers to come in pool and scraper controlling unit, and a driver for driving the machine frame to the position above pool. Its technology is also disclosed.
Description
Technical field
The invention belongs to the magnetic separation field of separating solids material from fluid, be specifically related to a kind ofly adopt permanent magnet from slurry, to remove the technology of iron filings and realize the device of this technology.
Background technology
Often use in fields such as chemical industry, potteries liquid slurry as raw material to produce the solid finished product.Contain a certain amount of irony composition owing to come from the mineral matter of the earth's crust itself, thereby contain a large amount of iron filings in the slurry of making.In the pottery field of building of making floor tile or internal and external wall brick, there is the floor tile that iron filings can cause producing in the slurry and has stain, influenced product quality.Given this, sizing material iron removing becomes the important step of building Tao Qiye production.Along with the raising of people's living standard, common people are more and more higher to the quality requirement of floor tile or wall brick, build the problem that Tao Qiye more and more payes attention to the raw material deironing.In order to obtain high-quality de-ferrous effect, originally building ceramics factory adopts artificial bar magnet deferrization process.By the suction-operated of bar magnet the iron filings in the slurry are adsorbed onto on the bar magnet, and then the iron filings on the bar magnet are erased by manpower.This deferrization process is simple and convenient, but efficient is very low, can't adapt to the needs that the big output of modernization is produced.For enhancing productivity, people have invented full-automatic magnetic separator de-ironing.This kind magnetic separator de-ironing comprises two cylinders (master rotor, auxiliary cylinder), in two cylinders permanent magnet is set all, and slurry drops into the below of master rotor from hopper.In the slurry process of flowing, the iron filings in it are adsorbed on the master rotor outer wall, and master rotor rotates the magnet positions place that iron filings is brought to auxiliary cylinder, and the magnet in the auxiliary cylinder is adsorbed onto the iron filings on the master rotor outer wall on the auxiliary cylinder outer wall.With clear water the iron filings on the auxiliary cylinder outer wall are rinsed out then.This kind magnetic separator de-ironing has been realized the deironing automation, has adapted to the demand of suitability for industrialized production.But the magnetic field intensity in this kind magnetic separator de-ironing cylinder is not high, and the iron filings absorption in the slurry of master rotor inner magnet periphery is not thorough.Significantly improve magnetic field intensity and can improve de-ferrous effect, but the iron filings that are adsorbed on the auxiliary cylinder outer wall are difficult to be eliminated.For further improving de-ferrous effect, people have invented electric magnetic iron remover, are provided with solenoid in the electric magnetic iron remover, just produce high-intensity magnetic field during energising around the solenoid.The magnetic field intensity of electric magnetic iron remover is improved, but also exists the problem that the slurry waste is serious, consuming electric power is very big.Moreover the functional stabilization of electric magnetic iron remover is relatively poor, the problem of repairing often occurs shutting down.For reaching excellent de-ferrous effect, much build Tao Qiye and adopted the mode of multiple equipment for removing ferric ion fit applications to solve the deironing problem, but equipment investment is very big.The applicant had developed curtain formula sizing material iron removing machine, combined type magnetic separator de-ironing, electric magnetic iron remover once, but regrettably never realized excellent de-ferrous effect and combining of de-ironing efficiency efficiently.In sum, build the demand that Tao Qiye produces high quality of products, must adopt deferrization process and equipment for removing ferric ion efficiently,, should adopt an equipment can realize perfect sizing material iron removing effect for reduction equipment drops into for adaptation.
Summary of the invention
For addressing the above problem, the invention provides a kind of full automatic technique of graded deferrization and equipment, can realize a sizing of equipment deironing, improve the material-mud de-ferrous effect greatly.
The present invention solves the scheme that its technical problem adopts: design a kind of full automatic technique of graded deferrization, in slurry pool, place the magnetic roller of forming by many bar magnets, when slurry is flowed through the magnetic roller, iron filings are adsorbed on the bar magnet, the magnetic roller is taken out from slurry pool, again magnetic roller put into slurry pool after removing totally to the iron filings on the bar magnet, the quantity that it is characterized in that slurry pool is more than one, is connected between each slurry pool; Elementary slurry pool is communicated with feed pipe, all places the magnetic roller in each slurry pool; Behind the magnetic roller absorption iron filings certain hour in the slurry pool, this magnetic roller is hung slurry pool with hoisting mechanism; Place the iron filings dish below the magnetic roller, with removing device the iron filings on the bar magnet are wiped off, hoisting mechanism is put back to slurry pool with this magnetic roller more then, and elementary iron removal step is finished; Afterwards, hoisting mechanism moves to the next stage slurry pool, and the secondary iron removal step begins, and carries out so successively, and final qualified slip flows out from the final stage slurry pool.
In classification sizing material iron removing technology, to the final stage slurry pool, the bar magnet magnetic field intensity in the slurry pool strengthens successively from elementary slurry pool; Make so and only adsorb easily irony composition of absorption of bulky grain iron filings and other in the elementary sizing material iron removing that avoided the not smooth drawback of mud flow, deferrization process is more reasonable;
Be the raising de-ironing efficiency, and it is accurate that each iron removal step is cooperated, each above-mentioned iron removal step all adopts automated procedures control;
In iron removal, unimpeded if the slurry in the slurry pool flows, the resistance that the iron filings in it are subjected in the magnetic process is little, helps strengthening de-ferrous effect.Lower position in each slurry pool all is provided with exhaust outlet for this reason, and the gas that exhaust outlet is discharged upwards blows and slip is fully stirred.
Invention thought in view of above-mentioned deferrization process, the present invention designs a kind of full-automatic graded deferrization equipment, comprise frame, the magnetic roller of bar magnet is installed, slurry pool, the quantity that it is characterized in that slurry pool is more than one, the magnetic roller vertically is arranged in the slurry pool, suit scraper plate on the bar magnet of magnetic roller, hoisting mechanism is set on the frame, scraper plate moves controlling organization, and hoisting mechanism can drive magnetic roller turnover slurry pool, and scraper plate moves controlling organization and can drive scraper plate and move along the bar magnet length direction, frame connects drive unit, and drive unit can drive the top of gantry motion to each slurry pool.
As the further design of foregoing invention equipment, slurry pool of the present invention is provided with ringwise, and drive unit adopts electric reducer, and the power output shaft and the frame of electric reducer link.Oil cylinder is set on frame, and the magnetic roller vertically is arranged in the slurry pool; Lead, sliding sleeve, vertical oil cylinder hydraulic post, vertically oil cylinder hydraulic column, guide rail, roller, coupling spindle and be fixed on arm on the coupling spindle are set in the hoisting mechanism, one end of arm connects with vertical oil cylinder hydraulic column, roller is installed at the two ends of coupling spindle, roller is arranged on the guide rail, guide rail and sliding sleeve are fixedly connected, sliding sleeve links with vertical oil cylinder hydraulic post, and sliding sleeve is sleeved on the lead, and lead is erected on the frame; The magnetic roller comprises top board, bar magnet, active column and scraper plate, and top board is sleeved on the active column, and an end of bar magnet is fixed on the top board, and scraper plate is sleeved on the bar magnet; Scraper plate moves sheave, vertical oil cylinder hydraulic post, the crossbeam that controlling organization comprises active column, links with active column and buckles pawl, crossbeam connects with vertical oil cylinder hydraulic post, the medium position of the crossbeam button pawl that is fixedly connected, button pawl be able to be fastened in the sheave on the active column.Coupling ring shape tracheae on the frame connects a breather pipe on the magnetic roller, blow vent is offered in the lower end of breather pipe, and the upper end of breather pipe is by the soft pipe connection annular gas pipe.
In the present invention, linearly determinant setting of slurry pool, the both sides of slurry pool are provided with guide rail, and drive unit can drive frame and slide along guide rail.Oil cylinder is set on frame, and the magnetic roller is horizontally installed in the slurry pool; Comprise vertical oil cylinder hydraulic post, lead, arm and sliding sleeve in the hoisting mechanism, sliding sleeve is sleeved on the lead, and arm and sliding sleeve link, and sliding sleeve links with vertical oil cylinder hydraulic post; The magnetic roller comprises a plate, bar magnet and scraper plate, and fixed pull ring on the scraper plate, scraper plate are sleeved on the bar magnet, fixed slot on the top board, and the end of arm be able to put in the slot; Scraper plate moves horizontal oil cylinder hydraulic column and pulling support is set in the controlling organization, and an end of pulling support links with horizontal oil cylinder hydraulic column.
The present invention has following beneficial effect:
1. the present invention adopts an equipment to realize the graded deferrization of slurry, and the sizing material iron removing effect obviously improves, and greatly reduces the iron content rate in the slurry, builds the pottery product for the production high-quality assurance is provided;
2. in classification sizing material iron removing technology, to the final stage slurry pool, the bar magnet magnetic field intensity in the slurry pool strengthens successively from elementary slurry pool; Make so and only adsorb easily irony composition of absorption of bulky grain iron filings and other in the elementary sizing material iron removing that avoided the not smooth drawback of mud flow, deferrization process is more reasonable;
3. owing to adopted scraper plate to remove iron filings on the bar magnet, make that the iron filings cleaning on the bar magnet is more clean and quick;
4. the automation deironing that realizes by means of the PLC Programmable Logic Controller has improved operating efficiency greatly, has alleviated operator's physical strength, has saved human resources;
5. prolonged the service life of bar magnet, the bar magnet that has caused owing to misoperation when having avoided manpower cleaning iron filings is fragile;
6. the automation control program of Cai Yonging can be set cleaning room interval of bar magnet at any time, because the iron filings on the bar magnet can in time be eliminated, has avoided because the deficiency that the untimely adsorption capacity that causes bar magnet of the cleaning of the iron filings on the bar magnet dies down;
7. saved equipment investment.The present invention adopts an equipment to realize full automatic technique of graded deferrization, the big problem of investment of having avoided plurality of devices to cooperate the large-scale equipment input of deironing to be brought.
Description of drawings
Fig. 1 is the schematic perspective view of one embodiment of the invention;
Fig. 2 is a working state structure schematic diagram embodiment illustrated in fig. 1;
Fig. 3 is that the A of Fig. 1 is to structural representation;
Fig. 4 is another floor map embodiment illustrated in fig. 1;
Fig. 5 gas circuit pipe embodiment illustrated in fig. 1 connects schematic diagram;
Fig. 6 is the schematic perspective view of another one embodiment of the present invention.
Among the figure, 1. frame, 2. vertical oil cylinder hydraulic post, 3. lead, 4. vertical oil cylinder hydraulic post, 5. sliding sleeve, 6. reductor, 7. magnetic roller, 8. slurry pool, 9. underframe, 10. guide rail, 11. iron filings dishes, 12. vertical oil cylinder hydraulic post, 13. button pawls, 14. crossbeams, 15. rollers, 16. coupling spindle, 17. vertical oil cylinder hydraulic columns, 18. arms, 19. slots, 20. active column, 21. scraper plates, 22. bar magnets, 23. top boards, 24. oil cylinder, 25. breather pipes, 26. flexible pipes, 27. air inlet pipe, 28. annular gas pipe, 29, sheave, 30. magnetic rollers, 31. slurry pool, 32. scraper plates, 33. horizontal oil cylinder hydraulic columns, 34. pulling supports, 35. top board, 36. leads, 37. slots, 38. sliding sleeve, 39 is vertical. hydraulic column, 40. travelling carriages, 41. arm, 42. pulp-inlet pipes, 43. grout outlets.
The specific embodiment
Full automatic technique of graded deferrization essence set forth in the present invention is a kind of design concept that has adopted an equipment to finish the slurry graded deferrization.The multistage slurry pool of design in deferrization process, each slurry pool is connected, and pulp-inlet pipe is communicated with elementary slurry pool, and the final stage slurry pool is communicated with grout outlet.In slurry pool, place the magnetic roller of forming by many bar magnets, when slurry is flowed through the magnetic roller, iron filings are adsorbed on the bar magnet, the magnetic roller is taken out from slurry pool, again magnetic roller put into slurry pool after removing totally to the iron filings on the bar magnet, the quantity that it is characterized in that slurry pool is more than one, is connected between each slurry pool; Elementary slurry pool is communicated with feed pipe, all places the magnetic roller in each slurry pool; Behind the magnetic roller absorption iron filings certain hour in the slurry pool, this magnetic roller is hung slurry pool with hoisting mechanism; Place the iron filings dish below the magnetic roller, with removing device the iron filings on the bar magnet are wiped off, hoisting mechanism is put back to slurry pool with this magnetic roller more then, and elementary iron removal step is finished; Afterwards, hoisting mechanism moves to the next stage slurry pool, and the secondary iron removal step begins, and carries out so successively, and final qualified slip flows out from the final stage slurry pool.
Each above-mentioned iron removal step all adopts automated procedures control, adopts the PLC Programmable Logic Controller to finish, and the control time is set at any time according to the condition of production.In classification sizing material iron removing technology, to the final stage slurry pool, the bar magnet magnetic field intensity in the slurry pool strengthens successively from elementary slurry pool; So make and only adsorb easily irony composition of absorption of bulky grain iron filings and other in the elementary sizing material iron removing, the adsorbed iron filings particle of back one-level iron removal step is less than previous stage.Otherwise if the magnetic field intensity of previous stage slurry pool is excessive, the iron filings in the slurry pool will be adsorbed on around the bar magnet in large area, cause bar magnet slurry alluvial on every side, and slurry flows has not freely influenced de-ferrous effect on the contrary.Such magnetic field intensity gradient design makes deferrization process more reasonable;
In iron removal, if it is unimpeded that the slurry in the slurry pool flows, the resistance that the iron filings in it are subjected in the magnetic process is little, helps strengthening de-ferrous effect, lower position in each slurry pool all is provided with blow vent for this reason, and the gas that blow vent is discharged upwards blows and slip is fully seethed.
According to above-mentioned deferrization process, the placement of slurry pool can be two kinds of ring-like and linear patterns.
It is multiple that energy realizes that the equipment for removing ferric ion of above-mentioned technology can have, and is described further below in conjunction with accompanying drawing.
Equipment for removing ferric ion embodiment one
As Fig. 1, shown in Figure 3, a plurality of slurry pools 8 are ring-like and are placed on the underframe 9, and each slurry pool is connected.As can be seen from Figure 1, the reductor 6 that is fixedly connected on the underframe 9, the power output shaft of reductor 6 and frame 1 link, and during reductor work, frame 1 can slowly be rotated.On frame 1, erect lead 3, suit sliding sleeve 5 on the lead 3, sliding sleeve 5 can slide up and down along lead 3.Sliding sleeve 5 links with vertical oil cylinder hydraulic post 4, drives sliding sleeve 5 and move up and down when vertical oil cylinder hydraulic post moves up and down; Fixed guide 10 on the sliding sleeve 5.Among Fig. 2, a coupling spindle 16 is arranged between two guide rails 10, roller 15 is installed at the two ends of coupling spindle 16, and roller 15 is arranged on the guide rail 10 and can rolls along guide rail, fixes two arms 18 on the coupling spindle 16.The end of arm 18 is fixedly connected with vertical oil cylinder hydraulic column 17, and vertical oil cylinder hydraulic column 17 can promote coupling spindle 16 and move along guide rail 10.The magnetic roller comprises top board 23, bar magnet 22, active column 20 and scraper plate 21, and scraper plate 21 suits are fixed on the active column 20, and fixed slot 19 on the top board, and the end of arm 18 be able to put in 19 li of slots; The upper end fixed sheave 29 of active column 20.Among Fig. 1, the top of vertical oil cylinder hydraulic post 2,12 crossbeam 14 that is fixedly connected, the medium position of the crossbeam 14 button pawl 13 that is fixedly connected, button pawl 13 be able to be fastened in the sheave 29 of active column 20 upper ends.As shown in Figure 5, coupling ring shape tracheae 28 on frame is provided with a breather pipe 25 on the magnetic roller, and pore is offered in the lower end of breather pipe 25, and the upper end of breather pipe 25 is communicated with annular gas pipe 28 by flexible pipe 26, and ring-like tracheae 28 is communicated with source of the gas by flexible pipe 27.
The course of work is as follows:
In the original state, the scraper plate 21 of magnetic roller 7 is near top board 23.Magnetic roller 7 adsorbs certain hour in slurry pool 8, in the sizing material iron removing process, owing in the slurry pool breather pipe is arranged, the air-flow in the breather pipe upwards impacts and slurry is seethed material.Vertically hydraulic column 17 work and promote 19 li of the slots that arm 18 sticks into magnetic roller top, then, vertical oil cylinder hydraulic post 4 pulling sliding sleeves 5 move up along lead 3.Sliding sleeve 5 drives magnetic roller 7 and moves upward, from going out slurry pool.Vertically oil cylinder hydraulic column 17 back spurs the top that the magnetic roller is pulled to iron filings dish 11, and makes the sheave 29 of magnetic roller top insert buckleing in the pawl 13 on the crossbeam 14.Then, as shown in Figure 2, vertical oil cylinder hydraulic post 2,12 pulling crossbeams 14 move down, and active column 20 drives scraper plates 21 and moves down and the iron filings on bar magnet surface are erased along bar magnet 22.Iron filings are deposited in the lower surface of scraper plate 21, with water under high pressure the iron filings on the scraper plate are washed away.Afterwards, vertical oil cylinder hydraulic post 2,12 pulling scraper plates 21 reset.Vertically oil cylinder hydraulic column 17 is worked and the magnetic roller is pushed back the top of slurry pool, and vertical then oil cylinder hydraulic post 4 drives sliding sleeves 5 and moves down along lead 3, and the magnetic roller is placed in the slurry pool.Afterwards, vertical oil cylinder hydraulic column 17 work back spur arm 18 and extract out from slot 19, and arm 18 separates with the magnetic roller, and the one-level iron removal step is finished.Reductor 6 drives frame 1 rotation, and arm 18 rotates to the top of next slurry pool, and the secondary iron removal step begins; So circulation is carried out.
Adopted oil cylinder as power source in the above-described embodiments, realized that by corresponding in-oil cylinder hydraulic column hoisting mechanism and scraper plate move that the straight line of associated components moves in the controlling organization.According to status of equipment, power source also can adopt motor, and hoisting mechanism and scraper plate move the straight line of associated components in the controlling organization and move and can realize by the kind of drive of rack-and-pinion transmission or feed screw nut.But the mode that adopts oil cylinder more succinctly effectively in addition, and the version that hoisting mechanism and scraper plate move controlling organization also has multiple, is easy to realize do not repeat them here other designs of said structure as present technique field those of ordinary skill.These technical characterictics that are equal to fall within the scope of protection of the present invention equally.
Equipment for removing ferric ion embodiment two
As shown in Figure 6, the characteristics of present embodiment are linearly determinant arranged distribution of slurry pool 31, in the both sides of slurry pool guide rail 29 are set respectively, and travelling carriage 40 is installed on the guide rail 29.Travelling carriage 40 moves at the effect lower edge of driving mechanism guide rail 29.Lead 36 is set in the travelling carriage 40, and suit sliding sleeve 38 on the lead 36 connects arm 41 on the sliding sleeve, and sliding sleeve 38 links with vertical oil cylinder hydraulic post.Fixed slot 37 on the top board 35 of magnetic roller 30, arm 41 be able to put in the slot 37, attachment fastener on the scraper plate 32 of magnetic roller 30, and laterally oil cylinder hydraulic column 33 connects pulling support 34, and pulling support 34 ends can be fastened on scrapes on the board fastener.
Below the main course of work of setting forth present embodiment.
Magnetic roller 30 is horizontally installed in the slurry pool 31.Slurry flows into slurry pool from pulp-inlet pipe 42, flows out from grout outlet 43.Magnetic roller in the slurry pool is under original state, and its scraper plate 32 is near top board 35.The magnetic roller adsorbs the iron filings certain hour in kiln basin, in the sizing material iron removing process, breather pipe is arranged in the slurry pool, and the air-flow in the breather pipe upwards impacts and slurry is seethed.Hydraulic column 39 work pulling sliding sleeves 38 move along column 36, and arm 41 puts in the kerve on the top board 35, and vertical oil cylinder hydraulic post 39 pulling sliding sleeves 38 move up along lead 36 the magnetic roller is hung slurry pool.Meanwhile, the iron filings dish that holds iron filings moves to the below of magnetic roller.Horizontal then oil cylinder hydraulic column 33 work drive pulling supports 34 are fastened on to be scraped on the board fastener.Laterally oil cylinder hydraulic column 33 pulling scraper plates 32 slide and the iron filings on bar magnet surface are erased along bar magnet, and iron filings are deposited in the outer surface of scraper plate 32, with water under high pressure the iron filings on the scraper plate are washed away, and iron filings fall into the iron filings dish.Then, the iron filings dish resets, and laterally oil cylinder hydraulic column 33 pushes back the home position with scraper plate 32, and afterwards, pulling support 34 breaks away from scraper plate.Vertical oil cylinder hydraulic post 39 promotion sliding sleeves 38 move down along lead 36 puts the magnetic roller into slurry pool.Slot on arm 41 and the top board 35 37 breaks away from afterwards, and the one-level iron removal step is finished.
Drive unit drives travelling carriage 40 and slides along guide rail 29, and travelling carriage 40 moves to the top of next slurry pool, and the secondary iron removal step begins; Carry out so successively.After the deironing of final stage slurry pool finished, travelling carriage 40 was repositioned to the position of elementary slurry pool, next circulation beginning.
In the present embodiment, the slurry pool linearly advantage of determinant setting has been to reduce the height of equipment, and the number of slurry pool can increase as far as possible according to production status, and can not make occupation area of equipment huge.
Comprehensive the foregoing description as can be seen, the present invention has adopted a cover controlling organization can realize that the iron filings of a plurality of magnetic rollers remove, and has realized the automation of deferrization process.And the technology of graded deferrization is meticulousr rationally.Satisfied the requirement of building Tao Qiye to greatest extent.The present invention is through on probation, and de-ferrous effect is very excellent.
Claims (10)
1. full automatic technique of graded deferrization, in slurry pool, place the magnetic roller of forming by many bar magnets, when slurry is flowed through the magnetic roller, iron filings are adsorbed on the bar magnet, the magnetic roller is taken out from slurry pool, again magnetic roller put into slurry pool after removing totally to the iron filings on the bar magnet, the quantity that it is characterized in that slurry pool is more than one, is connected between each slurry pool; Elementary slurry pool is communicated with feed pipe, all places the magnetic roller in each slurry pool; Behind the magnetic roller absorption iron filings certain hour in the slurry pool, this magnetic roller is hung slurry pool with hoisting mechanism; Place the iron filings dish below the magnetic roller, with removing device the iron filings on the bar magnet are wiped off, hoisting mechanism is put back to slurry pool with this magnetic roller more then, and elementary iron removal step is finished; Afterwards, hoisting mechanism moves to the next stage slurry pool, and the secondary iron removal step begins, and carries out so successively, and final qualified slip flows out from the final stage slurry pool.
2. full automatic technique of graded deferrization according to claim 1 is characterized in that from elementary slurry pool that to the final stage slurry pool magnetic field intensity of bar magnet strengthens successively in the slurry pool.
3. full automatic technique of graded deferrization according to claim 2 is characterized in that the lower position in each slurry pool all is provided with blow vent, and the gas that blow vent is discharged upwards blows and slip is fully seethed.
4. according to claim 1 or 2 or 3 described full automatic technique of graded deferrization, it is characterized in that each iron removal step all adopts automated procedures control.
5. full-automatic graded deferrization equipment, comprise frame, the magnetic roller of bar magnet is installed, slurry pool, the quantity that it is characterized in that slurry pool is more than one, the magnetic roller vertically is arranged in the slurry pool, suit scraper plate on the bar magnet of magnetic roller, on the frame hoisting mechanism is set, scraper plate moves controlling organization, hoisting mechanism can drive magnetic roller turnover slurry pool, scraper plate moves controlling organization and can drive scraper plate and move along the bar magnet length direction, and frame connects drive unit, and drive unit can drive the top of gantry motion to each slurry pool.
6. a kind of full-automatic graded deferrization equipment according to claim 5 is characterized in that slurry pool is provided with ringwise, and drive unit adopts electric reducer, and the power output shaft and the frame of electric reducer link.
7. a kind of full-automatic graded deferrization equipment according to claim 6 is characterized in that being provided with oil cylinder on frame, the magnetic roller vertically is arranged in the slurry pool; Lead, sliding sleeve, vertical oil cylinder hydraulic post, vertically oil cylinder hydraulic column, guide rail, roller, coupling spindle and be fixed on arm on the coupling spindle are set in the hoisting mechanism, one end of arm connects with vertical oil cylinder hydraulic column, roller is installed at the two ends of coupling spindle, roller is arranged on the guide rail, guide rail and sliding sleeve are fixedly connected, sliding sleeve links with vertical oil cylinder hydraulic post, and sliding sleeve is sleeved on the lead, and lead is erected on the frame; The magnetic roller comprises top board, bar magnet, active column and scraper plate, and top board is sleeved on the active column, and an end of bar magnet is fixed on the top board, and scraper plate is sleeved on the bar magnet; Scraper plate moves sheave, vertical oil cylinder hydraulic post, the crossbeam that controlling organization comprises active column, links with active column and buckles pawl, crossbeam connects with vertical oil cylinder hydraulic post, the medium position of the crossbeam button pawl that is fixedly connected, button pawl be able to be fastened in the sheave on the active column.
8. according to claim 5 or 6 or 7 described a kind of full-automatic graded deferrization equipment, it is characterized in that coupling ring shape tracheae on frame, connect a breather pipe on the magnetic roller, blow vent is offered in the lower end of breather pipe, and the upper end of breather pipe is by the soft pipe connection annular gas pipe.
9. a kind of full-automatic graded deferrization equipment according to claim 5 is characterized in that linearly determinant setting of slurry pool, and the both sides of slurry pool are provided with guide rail, and drive unit can drive frame and slide along guide rail.
10. a kind of full-automatic graded deferrization equipment according to claim 9 is characterized in that being provided with oil cylinder on frame, the magnetic roller is horizontally installed in the slurry pool; Comprise vertical oil cylinder hydraulic post, lead, arm and sliding sleeve in the hoisting mechanism, sliding sleeve is sleeved on the lead, and arm and sliding sleeve link, and sliding sleeve links with vertical oil cylinder hydraulic post; The magnetic roller comprises top board, bar magnet and scraper plate, and fixed pull ring on the scraper plate, scraper plate are sleeved on the bar magnet, fixed slot on the top board, and the end of arm be able to put in the slot; Scraper plate moves horizontal oil cylinder hydraulic column and pulling support is set in the controlling organization, and an end of pulling support links with horizontal oil cylinder hydraulic column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100439048A CN100484636C (en) | 2006-04-30 | 2006-04-30 | Full automatic technique of graded deferrization, and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100439048A CN100484636C (en) | 2006-04-30 | 2006-04-30 | Full automatic technique of graded deferrization, and equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1872421A true CN1872421A (en) | 2006-12-06 |
| CN100484636C CN100484636C (en) | 2009-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006100439048A Expired - Fee Related CN100484636C (en) | 2006-04-30 | 2006-04-30 | Full automatic technique of graded deferrization, and equipment |
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| CN (1) | CN100484636C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102166543A (en) * | 2010-12-30 | 2011-08-31 | 青岛柏兰食品有限公司 | Rotary type magnetic iron-removing device |
| CN104668086A (en) * | 2014-12-04 | 2015-06-03 | 刘潮国 | Novel iron removing machine |
| CN104959221A (en) * | 2015-05-27 | 2015-10-07 | 广西埃赫曼康密劳化工有限公司 | Electrolytic manganese dioxide wet iron removal apparatus and method thereof |
| CN109433409A (en) * | 2018-11-13 | 2019-03-08 | 周鹏 | A kind of hardware copper and iron bits separation equipment |
| CN113351366A (en) * | 2021-05-11 | 2021-09-07 | 孙慧霞 | Magnetic rare earth filtering device for rare earth processing |
| CN114918040A (en) * | 2022-05-26 | 2022-08-19 | 宁波西磁科技发展股份有限公司 | Automatic de-ironing separator of high viscosity thick liquids |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1175318A (en) * | 1968-08-31 | 1969-12-23 | British Titan Products | Separation Device. |
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2006
- 2006-04-30 CN CNB2006100439048A patent/CN100484636C/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102166543A (en) * | 2010-12-30 | 2011-08-31 | 青岛柏兰食品有限公司 | Rotary type magnetic iron-removing device |
| CN104668086A (en) * | 2014-12-04 | 2015-06-03 | 刘潮国 | Novel iron removing machine |
| CN104668086B (en) * | 2014-12-04 | 2017-06-23 | 佛山市霍普除铁设备制造有限公司 | Magnetic separator de-ironing |
| CN104959221A (en) * | 2015-05-27 | 2015-10-07 | 广西埃赫曼康密劳化工有限公司 | Electrolytic manganese dioxide wet iron removal apparatus and method thereof |
| CN108855593A (en) * | 2015-05-27 | 2018-11-23 | 普瑞斯伊诺康有限公司 | A kind of electrolytic manganese dioxide wet process equipment for removing ferric ion and method |
| CN109433409A (en) * | 2018-11-13 | 2019-03-08 | 周鹏 | A kind of hardware copper and iron bits separation equipment |
| CN113351366A (en) * | 2021-05-11 | 2021-09-07 | 孙慧霞 | Magnetic rare earth filtering device for rare earth processing |
| CN114918040A (en) * | 2022-05-26 | 2022-08-19 | 宁波西磁科技发展股份有限公司 | Automatic de-ironing separator of high viscosity thick liquids |
| CN114918040B (en) * | 2022-05-26 | 2023-01-06 | 宁波西磁科技发展股份有限公司 | Automatic de-ironing separator of high viscosity thick liquids |
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| CN100484636C (en) | 2009-05-06 |
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