CN1853801A - Production of porous silicon dioxide membrane - Google Patents
Production of porous silicon dioxide membrane Download PDFInfo
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- CN1853801A CN1853801A CN 200510066426 CN200510066426A CN1853801A CN 1853801 A CN1853801 A CN 1853801A CN 200510066426 CN200510066426 CN 200510066426 CN 200510066426 A CN200510066426 A CN 200510066426A CN 1853801 A CN1853801 A CN 1853801A
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Abstract
A process for preparing mesoporous SiO2 film includes such steps as preparing SiO2 sol by two-phase hydrolysis method using NH4OH as catalyst, filtering, adding nitric acid solution to regulate pH=2.8-3.2, controlling the concentration of sol, adding the filming aid CMC, stirring, coating, drying and calcining. It features that the gel and drying speed can be automatically regulated.
Description
Technical field
The present invention relates to the preparation method of mesoporous inorganic film, be specifically related to the preparation method of mesoporous silicon dioxde film.
Background technology
Since the scientist of Mobil oil company in 1992 has synthesized the nano-structure mesoporous material of M41S first, mesoporous material has become the research focus of subjects such as chemistry, physics, material, environment, biology and information, and its synthetic technology, formation mechanism, functional material preparation and catalytic applications etc. have been carried out a large amount of explorations.Existing research focuses mostly in the molecular sieve material, about on various substrate surfaces the preparation mesoporous film research also seldom.According to the standard that IUPAC recommends, the pore diameter range of mesoporous inorganic film is 2-50nm.It is one of field, forward position of membrane science and membrane material application study as the carrier of film catalyst or catalyst.Preparation as the pore membrane of present report remains a kind of empirical very strong technology, the factor that influences final gained film properties is very many, as colloidal sol preparation condition, supporter character, ageing condition, the mode of filming and environment and drying and sintering process etc. are just arranged in the sol-gel method, and most of factor wherein interacts again, restricts, and this is the difficult point place of inoranic membrane preparation process just also.
People such as ANDERSON MARC A are in the U.S. Pat 5194200 of application on March 16th, 1993, describe in the patent and adopt sol-gel process to prepare silicon dioxide film, utilize the alkoxide and the ammoniacal liquor of silicon to separate prepared in reaction colloidal sol, diasolysis is 8 to the pH value, being acidified to the pH value then is 3, and sol coating on supporter, must be controlled rate of drying by the humidity that controls environment, prevent the cracking of film, prepare the silica microporous barrier of aperture less than 2nm.
People such as WEBSTER ELIZABETH are in the U.S. Pat 5269926 of application on December 14th, 1993, describe in the patent and prepare silicon dioxide film with sol-gel process, in the colloidal sol dry run, the supporter that scribbles silicon dioxide gel must be placed in the airtight teat glass of humidity 100%, must ftracture to avoid film by strict control drying condition.
In order to prevent that film rupture takes place in the preparation process, above-mentioned patented method is to influencing the key factor of film rupture---and the gel drying process has all adopted the too method of strict control drying condition, makes to be difficult to carry out on engineering.
Summary of the invention:
The present invention can make sol-gel-dry run have adaptivity, can regulate gel and rate of drying automatically, thereby a kind of certain intelligent mesoporous SiO that has is provided
2The preparation method of film.The mesoporous SiO of preparation
2Membrane aperture is in the 2-50nm scope.
Main technical schemes of the present invention: with NH
4OH is a catalyst, adopts the two-phase Hydrolyze method to prepare SiO
2Colloidal sol adopts sol-gel process to prepare silicon dioxide film, and water conservancy ammoniacal liquor is mixing in 1: 0.12 in molar ratio, stirs, and is prepared into NH
4The OH catalyst solution is then to NH
4In the OH catalyst solution with water: ammoniacal liquor: the mol ratio of ethyl orthosilicate=1: 0.12: 0.012 adds ethyl orthosilicate, and at room temperature vigorous stirring becomes homogeneous colloidal sol up to two phase liquid, control SiO
2Collosol concentration is 0.45~0.3mol/L, and the pH value transfers to 2.8~3.2, adds coalescents, and the addition of coalescents is 0.100~0.14mol/L, films after stirring, and after air dry under room temperature and the normal atmospheric humidity, obtains mesoporous SiO through roasting
2Film.
The method of above-mentioned control collosol concentration and pH value is: silicon dioxide gel concentration is formulated as 0.45~0.3mol/L, reach 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value, after filter paper filters, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 2.8~3.2, control SiO
2Collosol concentration is 0.45~0.3mol/L.
The coalescents of above-mentioned adding is common coalescents, as: carboxymethyl cellulose (CMC).
Roasting is to place Muffle furnace with 1 ℃/min temperature programming behind the above-mentioned dried coating film, at 500 ℃ of following roasting 2h, obtains the mesoporous SiO of aperture at 2-50nm
2Film.
Effect of the present invention: because the pH value that method of the present invention proposes, collosol concentration and coalescents form the film forming system that is mutually related, make sol-gel-dry run have adaptivity, can regulate gel and rate of drying automatically, thereby make being contracted in of existing in the gel drying process obtain to a great extent reducing, even avoid, have intelligent modulability, do not need strict control dry environment, and obtain the mesoporous SiO of complete uniform aperture at 2-50nm
2Film.
The mesoporous SiO of this method preparation
2Film is mainly used in membrane separation technique, as catalysis material, utilizes the saturating property of choosing of film can break through the equilibrium-limited reaction that traditional catalyst can't break through, and can improve reaction conversion ratio and selectivity greatly, and can be with reaction, isolation integral.
The specific embodiment
Embodiment 1
To 1mol H
2Add 0.12mol NH among the O
3, stir, add 0.012mol ethyl orthosilicate Si (OC
2H
5)
4, vigorous stirring becomes homogeneous colloidal sol up to two phase liquid under room temperature (20 ℃), reaches 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value, with SiO
2After colloidal sol filters with filter paper, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 3.0, the control collosol concentration is 0.40mol/L, adds coalescents CMC 0.105mol/L, films with it in the back that stirs, after gel air dry under room temperature and the normal atmospheric humidity, place Muffle furnace with 1 ℃/min temperature programming,, promptly obtain complete uniform mesoporous SiO at 500 ℃ of following roasting 2h
2Film.The average pore size of film is 10.2nm, minimum-value aperture 8.8nm, maximum diameter of hole 14.4nm.
Embodiment 2
With water and NH
3Be to be mixed into solution at 1: 0.12 in molar ratio, stir, be prepared into NH
4The OH catalyst.Then to NH
4Press water: NH in the OH catalyst solution
3: (Si (OC
2H
5)
4The mol ratio of)=1: 0.12: 0.012 adds ethyl orthosilicate (Si (OC
2H
5)
4), at room temperature vigorous stirring becomes homogeneous colloidal sol up to two phase liquid, reaches 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value.With SiO
2After colloidal sol filters with filter paper, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 3.2, the control collosol concentration is 0.40mol/L, adds coalescents CMC 0.105mol/L, films with it in the back that stirs, after gel air dry under room temperature and the normal atmospheric humidity, place Muffle furnace with 1 ℃/min temperature programming,, promptly obtain complete uniform mesoporous SiO at 500 ℃ of following roasting 2h
2Film.The average pore size of film is 11.4nm, minimum-value aperture 9.6nm, maximum diameter of hole 16.8nm.
Embodiment 3
With water and NH
3Be to be mixed into solution at 1: 0.12 in molar ratio, stir, be prepared into NH
4The OH catalyst.Then to NH
1Add ethyl orthosilicate (Si (OC in the OH catalyst solution
2H
5)
1), the ethyl orthosilicate addition is water in molar ratio: NH
3: (Si (OC
2H
5)
4)=1: 0.12: 0.012, at room temperature vigorous stirring becomes homogeneous colloidal sol up to two phase liquid, reaches 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value.With SiO
2After colloidal sol filters with filter paper, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 2.8, the control collosol concentration is 0.40mol/L, adds coalescents CMC 0.105mol/L, films with it in the back that stirs, after gel air dry under room temperature and the normal atmospheric humidity, place Muffle furnace with 1 ℃/min temperature programming,, promptly make complete uniform film at 500 ℃ of following roasting 2h.The average pore size of film is 9.2nm, minimum-value aperture 6.7nm, maximum diameter of hole 12.8nm.
Embodiment 4
To 1mol H
2Add 0.12mol NH among the O
3, stir, add 1/83mol ethyl orthosilicate (Si (OC
2H
5))
4, at room temperature vigorous stirring becomes homogeneous colloidal sol up to two phase liquid, reaches 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value.With SiO
2After colloidal sol filters with filter paper, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 3.0, the control collosol concentration is 0.40mol/L, add coalescents CMC0.100mol/L, film with it in the back that stirs, after gel air dry under room temperature and the normal atmospheric humidity, place Muffle furnace with 1 ℃/min temperature programming, at 500 ℃ of following roasting 2h.Adopt this technology, also can make complete uniform mesoporous SiO
2Film, but because the addition of CMC is very few, the hole that CMC is stayed after the burn off on the film in roasting process reduces, and will influence the microstructure of film, thereby influence the aperture of film.The average pore size of film is 9.7nm, minimum-value aperture 8.0nm, maximum diameter of hole 13.9nm.
Embodiment 5
To 1mol H
2Add 0.12mol NH among the O
3, stir, add 1/83.mol ethyl orthosilicate Si (OC
2H
5)
4, at room temperature vigorous stirring becomes homogeneous colloidal sol up to two phase liquid, reaches 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value.With SiO
2After colloidal sol filters with filter paper, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 3.0, the control collosol concentration is 0.40mol/L, adds coalescents CMC0.14mol/L, films with it in the back that stirs, after gel air dry under room temperature and the normal atmospheric humidity, place Muffle furnace with 1 ℃/min temperature programming,, promptly make complete uniform film at 500 ℃ of following roasting 2h.The average pore size of film is 16.8nm, minimum-value aperture 12.8nm, maximum diameter of hole 21.3nm.
Embodiment 6
With water and NH
3Be to be mixed into solution at 1: 0.12 in molar ratio, stir, be prepared into NH
4The OH catalyst.Then to NH
1Add ethyl orthosilicate (Si (OC in the OH catalyst solution
2H
5)
4), the ethyl orthosilicate addition is water in molar ratio: NH
3: (Si (OC
2H
5)
4)=1: 0.12: 0.012, at room temperature vigorous stirring becomes homogeneous colloidal sol up to two phase liquid, reaches 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value.With SiO
2After colloidal sol filters with filter paper, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 3.0, the control collosol concentration is 0.45mol/L, add coalescents CMC 0.105mol/L, film with it in the back that stirs, after gel air dry under room temperature and the normal atmospheric humidity, place Muffle furnace with 1 ℃/min temperature programming, at 500 ℃ of following roasting 2h.Prepared mesoporous SiO
2The film surface is complete evenly.The average pore size of film is 9.6nm, minimum-value aperture 7.2nm, maximum diameter of hole 13.1nm.
Embodiment 7
To 1mol H
2Add 0.12mol NH among the O
3, stir, add the 1/83mol ethyl orthosilicate, Si (OC
2H
5)
4, at room temperature vigorous stirring becomes homogeneous colloidal sol up to two phase liquid, reaches 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value.With SiO
2After colloidal sol filters with filter paper, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 3.0, the control collosol concentration is 0.3mol/L, add coalescents CMC0.105mol/L, film with it in the back that stirs, after gel air dry under room temperature and the normal atmospheric humidity, place Muffle furnace with 1 ℃/min temperature programming, at 500 ℃ of following roasting 2h.Prepared mesoporous SiO
2The film surface is complete evenly.The average pore size of film is 23.2nm, minimum-value aperture 18.2nm, maximum diameter of hole 30.7nm.
Claims (4)
1, a kind of preparation method of mesoporous silicon dioxde film is with NH
4OH is a catalyst, adopts the two-phase Hydrolyze method to prepare SiO
2Colloidal sol prepares silicon dioxide film with sol-gel process, it is characterized in that: water and ammoniacal liquor are mixing in 1: 0.12 in molar ratio, stir, be prepared into NH
4The OH catalyst solution is then to NH
4In the OH catalyst solution with water: ammoniacal liquor: the mol ratio of ethyl orthosilicate=1: 0.12: 0.012 adds ethyl orthosilicate, at room temperature stirs up to two phase liquid to become homogeneous colloidal sol control SiO
2Collosol concentration is 0.45~0.3mol/L, and the pH value transfers to 2.8~3.2, adds coalescents, and the addition of coalescents is 0.100~0.14mol/L, films after stirring, and after air dry under room temperature and the normal atmospheric humidity, obtains mesoporous SiO through roasting
2Film.
2, preparation method according to claim 1, it is characterized in that: the method for control collosol concentration and pH value is: silicon dioxide gel concentration is formulated as 0.45~0.3mol/L, reach 8.8~9.2 with the deionized water dialysis until the pH of colloidal sol value, after filter paper filters, add the 0.1mol/L salpeter solution and regulate its pH value, transfer to 2.8~3.2, control SiO
2Collosol concentration is 0.45~0.3mol/L.
3, preparation method according to claim 1 is characterized in that: the coalescents of adding is a carboxymethyl cellulose.
4, preparation method according to claim 1 is characterized in that: roasting process is to place Muffle furnace with 1 ℃/min temperature programming with filming after the drying, at 500 ℃ of following roasting 2h, obtains mesoporous SiO
2Film.
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Cited By (7)
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CN100515943C (en) * | 2007-05-17 | 2009-07-22 | 上海交通大学 | Method for preparing mesoporous silicon dioxide film with macroscopical ordered orientation |
CN101062839B (en) * | 2007-04-19 | 2010-05-19 | 上海交通大学 | Preparation method of regular macroscopic oriented mesoporous film |
CN102294179A (en) * | 2011-08-16 | 2011-12-28 | 上海交通大学 | Preparation method of inorganic mesoporous membrane |
CN102424533A (en) * | 2011-09-15 | 2012-04-25 | 江苏秀强玻璃工艺股份有限公司 | Difunctional coated glass capable of reducing visible light reflection and reflecting near infrared ray and preparation method thereof |
CN102050955B (en) * | 2009-10-28 | 2012-07-18 | 北京化工大学 | Preparation method of polystyrene-based mesoporous silica film |
CN108557837A (en) * | 2018-01-23 | 2018-09-21 | 福州大学 | A kind of preparation method of the SBA-15 porous membranes with vertical channel |
CN108946717A (en) * | 2018-07-14 | 2018-12-07 | 司彩霞 | A kind of bilayer colloidal sol graphene film and preparation method thereof |
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JPH0748117A (en) * | 1993-08-06 | 1995-02-21 | Sumitomo Osaka Cement Co Ltd | Porous silica sol and its production |
CN1059276C (en) * | 1997-04-29 | 2000-12-06 | 中国科学院上海光学精密机械研究所 | Preparation of antireflecting silicon dioxide film |
JP3600856B2 (en) * | 2001-02-23 | 2004-12-15 | 独立行政法人産業技術総合研究所 | SPV type (surface photovoltage method) NOx gas sensor using mesoporous SiO2 thin film |
FR2827854B1 (en) * | 2001-07-25 | 2003-09-19 | Saint Gobain Rech | SUBSTRATE COATED WITH A COMPOSITE FILM, MANUFACTURING METHOD AND APPLICATIONS |
JP3697514B2 (en) * | 2002-09-03 | 2005-09-21 | 独立行政法人産業技術総合研究所 | SPV (surface photovoltage method) gas sensor using mesoporous SiO2 thin film |
CN100337131C (en) * | 2003-12-18 | 2007-09-12 | 同济大学 | Preparing method for nanometer porous silica thin-membrane |
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CN101062839B (en) * | 2007-04-19 | 2010-05-19 | 上海交通大学 | Preparation method of regular macroscopic oriented mesoporous film |
CN100515943C (en) * | 2007-05-17 | 2009-07-22 | 上海交通大学 | Method for preparing mesoporous silicon dioxide film with macroscopical ordered orientation |
CN102050955B (en) * | 2009-10-28 | 2012-07-18 | 北京化工大学 | Preparation method of polystyrene-based mesoporous silica film |
CN102294179A (en) * | 2011-08-16 | 2011-12-28 | 上海交通大学 | Preparation method of inorganic mesoporous membrane |
CN102294179B (en) * | 2011-08-16 | 2013-07-17 | 上海交通大学 | Preparation method of inorganic mesoporous membrane |
CN102424533A (en) * | 2011-09-15 | 2012-04-25 | 江苏秀强玻璃工艺股份有限公司 | Difunctional coated glass capable of reducing visible light reflection and reflecting near infrared ray and preparation method thereof |
CN102424533B (en) * | 2011-09-15 | 2014-03-05 | 江苏秀强玻璃工艺股份有限公司 | Difunctional coated glass capable of reducing visible light reflection and reflecting near infrared ray and preparation method thereof |
CN108557837A (en) * | 2018-01-23 | 2018-09-21 | 福州大学 | A kind of preparation method of the SBA-15 porous membranes with vertical channel |
CN108557837B (en) * | 2018-01-23 | 2021-09-28 | 福州大学 | Preparation method of SBA-15 porous film with vertical pore channels |
CN108946717A (en) * | 2018-07-14 | 2018-12-07 | 司彩霞 | A kind of bilayer colloidal sol graphene film and preparation method thereof |
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