CN1851233A - Tunnel lining trolley - Google Patents
Tunnel lining trolley Download PDFInfo
- Publication number
- CN1851233A CN1851233A CN 200610200491 CN200610200491A CN1851233A CN 1851233 A CN1851233 A CN 1851233A CN 200610200491 CN200610200491 CN 200610200491 CN 200610200491 A CN200610200491 A CN 200610200491A CN 1851233 A CN1851233 A CN 1851233A
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- template
- tunnel
- crossbeam
- templates
- chassis
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Abstract
The invention is a tunnel lining carrier, where a group of templates comprises top plate, two side templates and two bottom templates, the cross sections at the interfaces between the top template and the two side templates and between the two side templates and the two bottom templates are horn-shaped, and their outer edges are hinged with flat top hinge and their inner edges are connected with regulating screws; a template bracket comprises top longitudinal beam, cross beam, bottom longitudinal beam, column and inclined strut. And the carrier comprises door frame, girder summer and moving system; folding supports arms are connected between the bottom surface of the crossbeam and the bottom ends of the two side templates, side moving hydraulic oil cylinder is connected between the bottom longitudinal beam and the girder summer, expanding hydraulic oil cylinders are connected between the large arms of the folding support arms and the two bottom ends of the top template, and opening hydraulic oil cylinders are connected in the horn-shaped positions between the side and bottom templates.
Description
(1) technical field
The present invention relates to a kind of construction machine, particularly a kind of constructing tunnel lining shuttering chassis.
(2) background technology
It is the technical scheme of main carrying that the working lining shuttering chassis of existing tunnel all adopts with the chassis, generally comprise chassis and template revenue and expenditure system and operating platform in circular arc trolley formwork, the trolley formwork, its trolley formwork by top template, two side templates, two the soffit formwork individual layer is hinged forms, there is grouting port the top template upper end, this grouting port is connected with Grouting Pipe, grouting pump, is used for concrete pouring.The subject matter that prior art exists is: template supports by chassis entirely, adjust difficulty, intensity is lower, yielding, resistance to compression, anti-floating poor requires high to chassis with steel, walking track planeness, the formwork bracing system complexity, automatically revenue and expenditure, folding, speed of application is slow, and is also high to construction workman's specialty requirement.
(3) summary of the invention
The purpose of this invention is to provide a kind of tunnel lining trolley, solve low, yielding, the easily floating problem, and solution formwork bracing system complexity of template strength, efficient is low, automatically the technical problem of revenue and expenditure, folding.
Be the technical scheme that realizes that purpose of the present invention adopts: this tunnel lining trolley, comprise the template of tunnel shape, chassis and the falsework in the template, template is welded by panel, deckle board and gusset, and grouting port is arranged on the template, this grouting port is connected with filling system, it is characterized in that:
One group of template comprises top template, two side templates and two soffit formworks, cross section at the interface position between top template and two side templates, between two side templates and two soffit formworks is a toroidal, its peripheral edge portion is flat mouthful, connect by hinge, its inner rim horn mouth place connects by adjusting leading screw, and two soffit formwork lower ends are connected with the tunnel by the connector of taking root;
Falsework comprises: below the top template along the axially extended crossbeam of going up longeron, connecting at top template arch position in tunnel, with crossbeam interconnection and the column and the diagonal brace that are connected between axially extended following longeron, crossbeam and the last longeron along the tunnel;
Chassis comprises door frame, crossbeam and running gear, is connected jacking cylinder between the supporting leg of door frame and the running gear, and running gear supports in orbit;
Template revenue and expenditure system: below crossbeam with between the two side template lower ends, be connected at least two pairs of folding arms respectively, folding arm by big arm, forearm is hinged forms, under falsework, be connected the sidesway hydraulic jack between longeron and the chassis crossbeam, be connected the revenue and expenditure hydraulic jack respectively between the big arm lower end of the folding arm of both sides and top template two lower ends, the horn mouth place is connected the folding hydraulic jack between side template and soffit formwork.
Gusset on the above-mentioned template is a U-shaped, its opening both sides and panel welding.
Be connected the anti-leading screw that wafts between above-mentioned top template and the tunnel.
Above-mentioned chassis longitudinal length than template axles to length.
Above-mentioned template is inboard to be connected with operating platform.
Compare beneficial effect of the present invention with existing conventional art: adopting with the template is the scheme of main carrying, the deckle board broad of template, and the U-shaped gusset has increased the integral rigidity of template, and deflection is little, and simultaneously, the steel using amount of template reduces.Cross section at the interface position between top template and two side templates, between two side templates and two soffit formworks is a toroidal, the peripheral edge portion of its template connecting portion is for flat mouthful hinge connects, its inner rim horn mouth place connects by adjusting leading screw, the double-deck connection is convenient to automatic revenue and expenditure folding, be convenient to move in tunnel invagination superimposition, the automaticity height, labor strength is less.Template can not lean on chassis to support, and all technological requirements when template itself is enough to satisfy lining cutting are not yielding, and resistance to compression, anti-floatability are good.Chassis almost only plays the moving die plate effect in construction, less demanding to usefulness steel, the walking track planeness of chassis, and is also not high to construction workman's specialty requirement.Template revenue and expenditure system is all-hydraulic automatic, connecting frame shape falsework on the crossbeam of chassis and between the top template, be connected jacking cylinder between the supporting leg of chassis door frame and the running gear, vertical height of conveniently adjusted chassis and template, under falsework, be connected the sidesway hydraulic jack between longeron and the chassis crossbeam, make things convenient for WidFin.Below crossbeam with between the two side template lower ends, be connected at least two pairs of folding arms respectively, folding arm by big arm, forearm is hinged forms, and makes the template revenue and expenditure more flexible.Be connected the revenue and expenditure hydraulic jack respectively between the big arm lower end of the folding arm of both sides and top template two lower ends, the horn mouth place is connected the folding hydraulic jack between side template and soffit formwork.Have automatic revenue and expenditure, advantage such as equipment is simple to operate, efficient is high, high safety, channel space are big.
(4) description of drawings
Fig. 1 is the structural representation of formwork state of the present invention;
Fig. 2 is the structural representation that the present invention receives the mould state.
Fig. 3 is the structural representation in the axial vertical section of the present invention.
Fig. 4 is the schematic diagram of U-shaped gusset.
1-top template, 2-two side templates, 3-soffit formwork, 4-hinge, 101-panel, 102-deckle board, 103-gusset.
Adjustment leading screw under the last adjustment of 51-leading screw, the 52-.
The crossbeam of the door frame of 81-chassis, 82-chassis, 83-running gear, 84-supporting leg, 85-jacking cylinder.
6-take root connector, 7-track.
9-folding arm, the big arm of 91-, 92-forearm, 93-joint
10-sidesway hydraulic jack, 11-revenue and expenditure hydraulic jack, 12-folding hydraulic jack.
Longeron, 134-column, 135-diagonal brace under 13-falsework, the last longeron of 131-, 132-crossbeam, the 133-.
14-anti-waft leading screw, 15-operating platform.
(5) specific embodiment
Embodiment is referring to Fig. 1-3, and tunnel lining trolley of the present invention comprises the template of tunnel shape, chassis and the template revenue and expenditure system in the template, and grouting port is arranged on the template, and this grouting port is connected with filling system.Each group template has two observation ports.
Template is welded by panel 101, deckle board 102 and gusset 103.
Referring to Fig. 4, for increasing the integral rigidity of template, reduce deflection, reduce the steel using amount of template simultaneously, the gusset 103 of template is a U-shaped.Its opening both sides and panel welding.
One group of template comprises top template 1, two side templates 2 and two soffit formworks 3, cross section at the interface position between top template 1 and two side templates 2, between two side templates 2 and two soffit formworks 3 is a toroidal, its peripheral edge portion is flat mouthful, be connected with following adjustment leading screw 52 by last adjustment leading screw 51 by hinge 4 connections, its inner rim horn mouth place, two soffit formwork lower ends are connected with the tunnel by the connector 6 of taking root.Above-mentioned template inboard also can be connected with operating platform 15.For preventing to waft on the template, between top template and tunnel, be connected the anti-leading screw 14 that wafts, anti-waft leading screw 14 can by two rhizoid thick sticks be connected crossbeam and form.
Chassis comprises door frame 81, crossbeam 82 and running gear 83, is connected jacking cylinder 85 between the supporting leg 84 of door frame and the running gear.Running gear can be formed running gear by 4 1.5KW motor and chain, 8 spider L400 steel wheels, speed of travel 8m/min, maximum vertically climbing 6.0%.Running gear is supported on the track 7.The chassis longitudinal length to length, staggers trolley running system and template folding space than template axles, and installation is convenient.
Falsework 13 comprises: below the top template along the axially extended crossbeam 132 of going up longeron 131, connecting at top template arch position in tunnel, with crossbeam interconnection and the column 134 and the diagonal brace 135 that are connected between axially extended following longeron 133, crossbeam and the last longeron along the tunnel.
Template revenue and expenditure system: below crossbeam with between the two side template lower ends, be connected at least two pairs of folding arms 9 respectively, folding arm is by big arm 91, forearm 92 and joint 93 hinged forming, under falsework, be connected sidesway hydraulic jack 10 between longeron 133 and the chassis crossbeam 82, be connected revenue and expenditure hydraulic jack 11 respectively between two lower ends of the lower end of the big arm 91 of the folding arm of both sides and top template 1, the horn mouth place is connected folding hydraulic jack 12 between side template 2 and soffit formwork 3.
Referring to Fig. 1, when template supports, stretch folding arm 9, jacking revenue and expenditure hydraulic jack 11, folding hydraulic jack 12, jacking cylinder 85, install and adjust leading screw 51, following adjustment leading screw 52,, take root connector 6 and the anti-leading screw 14 that wafts are installed at last with the centering positions of sidesway hydraulic jack 10 accurate fine setting templates.
Referring to Fig. 2, when template reclaims, lay down the connector 6 of taking root, the anti-leading screw 14 that wafts, lay down and adjust leading screw 51, following adjustment leading screw 52, reclaim sidesway hydraulic jack 10, revenue and expenditure hydraulic jack 11, folding hydraulic jack 12, jacking cylinder 85, folding arm is shunk, move axially along the tunnel by chassis drive template and falsework.
Claims (5)
1. a tunnel lining trolley comprises the template of tunnel shape, chassis and the falsework in the template, and template is welded by panel, deckle board and gusset, and grouting port is arranged on the template, and this grouting port is connected with filling system, it is characterized in that:
One group of template comprises top template, two side templates and two soffit formworks, cross section at the interface position between top template and two side templates, between two side templates and two soffit formworks is a toroidal, its peripheral edge portion is flat mouthful, connect by hinge, its inner rim horn mouth place connects by adjusting leading screw, and two soffit formwork lower ends are connected with the tunnel by the connector of taking root;
Falsework comprises: below the top template along the axially extended crossbeam of going up longeron, connecting at top template arch position in tunnel, with crossbeam interconnection and the column and the diagonal brace that are connected between axially extended following longeron, crossbeam and the last longeron along the tunnel;
Chassis comprises door frame, crossbeam and running gear, is connected jacking cylinder between the supporting leg of door frame and the running gear, and running gear supports in orbit;
Template revenue and expenditure system: below crossbeam with between the two side template lower ends, be connected at least two pairs of folding arms respectively, folding arm by big arm, forearm is hinged forms, under falsework, be connected the sidesway hydraulic jack between longeron and the chassis crossbeam, be connected the revenue and expenditure hydraulic jack respectively between the big arm lower end of the folding arm of both sides and top template two lower ends, the horn mouth place is connected the folding hydraulic jack between side template and soffit formwork.
2. tunnel lining trolley according to claim 1 is characterized in that: the gusset on the above-mentioned template is a U-shaped, its opening both sides and panel welding.
3. tunnel lining trolley according to claim 1 and 2 is characterized in that: be connected the anti-leading screw that wafts between above-mentioned top template and the tunnel.
4. tunnel lining trolley according to claim 1 and 2 is characterized in that: above-mentioned chassis longitudinal length than template axles to length.
5. tunnel lining trolley according to claim 1 and 2 is characterized in that: above-mentioned template is inboard to be connected with operating platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610200491XA CN100406677C (en) | 2006-05-24 | 2006-05-24 | Tunnel lining trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610200491XA CN100406677C (en) | 2006-05-24 | 2006-05-24 | Tunnel lining trolley |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1851233A true CN1851233A (en) | 2006-10-25 |
| CN100406677C CN100406677C (en) | 2008-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200610200491XA Expired - Fee Related CN100406677C (en) | 2006-05-24 | 2006-05-24 | Tunnel lining trolley |
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| CN (1) | CN100406677C (en) |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101967986A (en) * | 2010-09-10 | 2011-02-09 | 四川省锐隆路桥机械设备有限公司 | Lining trolley for internal model of walking vault of steel support structure of guard post section |
| CN102022123A (en) * | 2009-09-09 | 2011-04-20 | 中交隧道工程局有限公司 | Integral lining method for tunnel with altered diameter by model board trolley |
| CN102425140A (en) * | 2011-08-31 | 2012-04-25 | 长江勘测规划设计研究有限责任公司 | Special mobile support frame for high-altitude arch closing and construction method thereof |
| CN102619535A (en) * | 2012-04-12 | 2012-08-01 | 中铁十二局集团有限公司 | Folding tunnel widening trolley |
| CN102852529A (en) * | 2012-09-29 | 2013-01-02 | 中铁八局集团第一工程有限公司 | Method for reinforcing end socket template of secondary lining trolley of tunnel |
| CN103541744A (en) * | 2013-11-11 | 2014-01-29 | 中铁四局集团机电设备安装有限公司 | Tire walking full-hydraulic lining trolley |
| CN103628408A (en) * | 2013-11-01 | 2014-03-12 | 中铁十七局集团第二工程有限公司 | Construction method for splay supporting frame of bridge cast-in-place concrete formwork |
| CN103806923A (en) * | 2014-03-07 | 2014-05-21 | 陕西理工学院 | Translation mechanism for steel mould trolley |
| CN103867215A (en) * | 2014-03-04 | 2014-06-18 | 张进军 | Expressway tunnel groove integral lining trolley |
| CN104358577A (en) * | 2014-10-29 | 2015-02-18 | 湖南五新重型装备有限公司 | Tunnel lining trolley |
| CN104405416A (en) * | 2014-12-18 | 2015-03-11 | 北京铁五院工程机械有限公司 | Whole-section, large-headroom and rapid lining trolley |
| CN104963701A (en) * | 2015-07-20 | 2015-10-07 | 舟山市智海技术开发有限公司 | Tunnel construction lining quantity confirming device and construction method thereof |
| CN104963702A (en) * | 2015-07-20 | 2015-10-07 | 舟山市智海技术开发有限公司 | Tunnel construction lining quantity confirming device and construction method thereof |
| CN104989427A (en) * | 2015-07-20 | 2015-10-21 | 舟山市智海技术开发有限公司 | Tunnel construction lining amount determination device and construction method thereof |
| CN105422137A (en) * | 2015-12-14 | 2016-03-23 | 中铁四局集团有限公司 | Large-clearance modular lining trolley for tunnel |
| CN105626102A (en) * | 2016-03-18 | 2016-06-01 | 中国水利水电第三工程局有限公司 | Reducing steel formwork trolley for tunnel lining construction |
| CN106437771A (en) * | 2016-11-18 | 2017-02-22 | 邯郸县硕峰电子科技有限公司 | Formwork device for constructing inclined shaft working surface in coal mine |
| CN106761839A (en) * | 2017-02-22 | 2017-05-31 | 南通铁军机械有限公司 | A kind of centering adjusting device and control method for working jumbo for tunnel lining |
| CN107905819A (en) * | 2017-12-21 | 2018-04-13 | 湖南五新隧道智能装备股份有限公司 | A kind of template bearing-type lining trolley |
| CN108798707A (en) * | 2017-04-27 | 2018-11-13 | 湖南五新隧道智能装备股份有限公司 | A kind of lining trolley and its formwork erection and release method |
| CN108868832A (en) * | 2018-08-23 | 2018-11-23 | 中铁二十局集团第三工程有限公司 | Tunnel double-lining concrete construction is without door frame formwork jumbo |
| CN110578534A (en) * | 2019-09-16 | 2019-12-17 | 北京市市政四建设工程有限责任公司 | novel template trolley for underground excavation of subway interval standard section tunnel |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3950956A (en) * | 1970-09-24 | 1976-04-20 | Gewerkschaft Eisenhutte Westfalia | Driving of tunnels |
| JPS63194098A (en) * | 1987-02-06 | 1988-08-11 | 鉄建建設株式会社 | Method of lining shield tunnel |
| CN2509322Y (en) * | 2001-10-26 | 2002-09-04 | 赵芳星 | Connecting structure of lining trolley shuttering and footing diagonal strut |
| JP2005048382A (en) * | 2003-07-30 | 2005-02-24 | Sumitomo Mitsui Construction Co Ltd | Work truck, and tunnel excavator equipped with the work truck |
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2006
- 2006-05-24 CN CNB200610200491XA patent/CN100406677C/en not_active Expired - Fee Related
Cited By (33)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102022123A (en) * | 2009-09-09 | 2011-04-20 | 中交隧道工程局有限公司 | Integral lining method for tunnel with altered diameter by model board trolley |
| CN102022123B (en) * | 2009-09-09 | 2013-07-03 | 中交隧道工程局有限公司 | Integral lining method for tunnel with altered diameter by model board trolley |
| CN101967986B (en) * | 2010-09-10 | 2012-07-25 | 成都锐龙机械制造有限公司 | Lining trolley for internal model of walking vault of steel support structure of guard post section |
| CN101967986A (en) * | 2010-09-10 | 2011-02-09 | 四川省锐隆路桥机械设备有限公司 | Lining trolley for internal model of walking vault of steel support structure of guard post section |
| CN102425140A (en) * | 2011-08-31 | 2012-04-25 | 长江勘测规划设计研究有限责任公司 | Special mobile support frame for high-altitude arch closing and construction method thereof |
| CN102425140B (en) * | 2011-08-31 | 2013-10-16 | 长江勘测规划设计研究有限责任公司 | Construction method for high-altitude arch closing |
| CN102619535B (en) * | 2012-04-12 | 2015-04-29 | 中铁十二局集团有限公司 | Folding tunnel widening trolley |
| CN102619535A (en) * | 2012-04-12 | 2012-08-01 | 中铁十二局集团有限公司 | Folding tunnel widening trolley |
| CN102852529A (en) * | 2012-09-29 | 2013-01-02 | 中铁八局集团第一工程有限公司 | Method for reinforcing end socket template of secondary lining trolley of tunnel |
| CN103628408A (en) * | 2013-11-01 | 2014-03-12 | 中铁十七局集团第二工程有限公司 | Construction method for splay supporting frame of bridge cast-in-place concrete formwork |
| CN103541744A (en) * | 2013-11-11 | 2014-01-29 | 中铁四局集团机电设备安装有限公司 | Tire walking full-hydraulic lining trolley |
| CN103867215A (en) * | 2014-03-04 | 2014-06-18 | 张进军 | Expressway tunnel groove integral lining trolley |
| CN103867215B (en) * | 2014-03-04 | 2016-03-16 | 张进军 | The overall lining trolley of a kind of freeway tunnel groove |
| CN103806923A (en) * | 2014-03-07 | 2014-05-21 | 陕西理工学院 | Translation mechanism for steel mould trolley |
| CN103806923B (en) * | 2014-03-07 | 2016-09-28 | 陕西理工学院 | The translation mechanism of telescoping steel form |
| CN104358577A (en) * | 2014-10-29 | 2015-02-18 | 湖南五新重型装备有限公司 | Tunnel lining trolley |
| CN104405416A (en) * | 2014-12-18 | 2015-03-11 | 北京铁五院工程机械有限公司 | Whole-section, large-headroom and rapid lining trolley |
| CN104963702A (en) * | 2015-07-20 | 2015-10-07 | 舟山市智海技术开发有限公司 | Tunnel construction lining quantity confirming device and construction method thereof |
| CN104963701A (en) * | 2015-07-20 | 2015-10-07 | 舟山市智海技术开发有限公司 | Tunnel construction lining quantity confirming device and construction method thereof |
| CN104989427A (en) * | 2015-07-20 | 2015-10-21 | 舟山市智海技术开发有限公司 | Tunnel construction lining amount determination device and construction method thereof |
| CN105422137A (en) * | 2015-12-14 | 2016-03-23 | 中铁四局集团有限公司 | Large-clearance modular lining trolley for tunnel |
| CN105626102A (en) * | 2016-03-18 | 2016-06-01 | 中国水利水电第三工程局有限公司 | Reducing steel formwork trolley for tunnel lining construction |
| CN105626102B (en) * | 2016-03-18 | 2019-05-31 | 中国水利水电第三工程局有限公司 | Construction of Tunnel Liner reducing type telescoping steel form |
| CN106437771A (en) * | 2016-11-18 | 2017-02-22 | 邯郸县硕峰电子科技有限公司 | Formwork device for constructing inclined shaft working surface in coal mine |
| CN106437771B (en) * | 2016-11-18 | 2018-10-30 | 中煤第一建设有限公司第三十一工程处 | Coal mine inclined shaft working face construction formwork device |
| CN106761839B (en) * | 2017-02-22 | 2019-02-19 | 南通铁军机械有限公司 | A kind of centering adjusting device and control method for working jumbo for tunnel lining |
| CN106761839A (en) * | 2017-02-22 | 2017-05-31 | 南通铁军机械有限公司 | A kind of centering adjusting device and control method for working jumbo for tunnel lining |
| CN108798707A (en) * | 2017-04-27 | 2018-11-13 | 湖南五新隧道智能装备股份有限公司 | A kind of lining trolley and its formwork erection and release method |
| CN107905819A (en) * | 2017-12-21 | 2018-04-13 | 湖南五新隧道智能装备股份有限公司 | A kind of template bearing-type lining trolley |
| CN108868832A (en) * | 2018-08-23 | 2018-11-23 | 中铁二十局集团第三工程有限公司 | Tunnel double-lining concrete construction is without door frame formwork jumbo |
| CN108868832B (en) * | 2018-08-23 | 2024-03-19 | 中铁二十一局集团第三工程有限公司 | Portal-free template trolley for tunnel secondary lining concrete construction |
| CN110578534A (en) * | 2019-09-16 | 2019-12-17 | 北京市市政四建设工程有限责任公司 | novel template trolley for underground excavation of subway interval standard section tunnel |
| CN110578534B (en) * | 2019-09-16 | 2021-01-26 | 北京市市政四建设工程有限责任公司 | Template trolley for underground excavation of subway interval standard section tunnel |
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| Publication number | Publication date |
|---|---|
| CN100406677C (en) | 2008-07-30 |
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Assignee: Hebei Zhuozhou three bridge template Manufacturing Co., Ltd. Assignor: Yang Qiuli Contract fulfillment period: 2009.8.20 to 2015.8.20 contract change Contract record no.: 2009130000224 Denomination of invention: Single-track railway tunnel lining trolley Granted publication date: 20080730 License type: Exclusive license Record date: 20091027 |
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