CN1841321A - Comprehensive identification and designation of welding procedures - Google Patents
Comprehensive identification and designation of welding procedures Download PDFInfo
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- CN1841321A CN1841321A CN 200610071424 CN200610071424A CN1841321A CN 1841321 A CN1841321 A CN 1841321A CN 200610071424 CN200610071424 CN 200610071424 CN 200610071424 A CN200610071424 A CN 200610071424A CN 1841321 A CN1841321 A CN 1841321A
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Abstract
System(s) and method(s) that facilitates comprehensive identification and designation of welding procedures. A configuration component facilitates configuring the welding system with respect to pre-defined procedures and/or parameters and facilitates naming of the configured welding system. A storage component that stores the configured welding system in a readily accessible memory location. A remote access component can facilitate remotely accessing the welding system, the configuration of the welding system alterable by way of the remote access component.
Description
The cross reference of related application
The application requires on March 15th, 2005 to submit to, the U.S. Provisional Application the 60/662nd of " COMPREHENSIVEIDENTIFICATION AND DESIGNATION OF WELDING PROCEDURES (the comprehensive identification and the appointment of welding process) " by name, meet the right of priority of 35U.S.C § 119 (e) money for No. 013, the full content of this application is incorporated herein by reference.
Technical field
The present invention relates generally to computing machine and welding system, relate in particular to the comprehensive identification and the appointment of welding process.
Background technology
Welding system is in the core in modern industry epoch.To the automated manufacturing environment, complicated day by day manufacturing operation is convenient to add in these systems from large-scale automobile assembly operation.Such example of welding system comprises arc welding system.This for example can relate to consutrode towards workpiece movement, and electric current by this electrode and be passed in electrode and workpiece between the electric arc that forms.Electrode can be non-consumable or consumable type, and the each several part of electrode can melt on workpiece and deposit.Usually, employ up to a hundred or possible thousands of welder to drive the many aspects of work progress, wherein Jing Mi controller makes each welder to operate in the relevant portion of this process.
For example, certain in these aspects some relate to power supply and offer soldering tip in the control, welding process of the waveform of electrode move or advance, electrode to other pad advance, protect the melting welding pond not when temperature raises oxidation and provide for electric arc ionization plasma gas control and such as the others such as arc stability of controlling welding quality.These systems normally adopt at a distance in bigger construction environment, and many times stride a plurality of position distribution.Yet, given modern times and the more characteristic and the necessity of complicated operations, welding system designer, architect and supplier are faced with the growing challenge about upgrading, safeguard, control, keep in repair and supplying various welding positions.
The normally one or more user interface panel of feature of modern high-end welding system, these user interface panel provide the ability that changes bond pattern and/or process, manipulation output parameter, preservation and/or retrieve the previous parameter in a plurality of storeies " groove " to the operator.Each accumulator groove comprises the welding process of choosing, any parameter that is associated and/or restriction and welds required setting with given process.When a certain accumulator groove of retrieval, on user interface display, show by the procedure name of manufacturer's distribution and the parameter that is associated thereof.
Although each welding process (for example itself has its oneself the title of being distributed by manufacturer, " PulseSoft ", " CV ", " RapidArc "), but the final user often expects the subset allocation unique name to each process and process, this unique name has more descriptive, and more meaningful for each indivedual operator and/or welding system user.Therefore, need a kind of system and/or method of being convenient to the comprehensive identification and the appointment of welding process in this area.
Summary of the invention
Simplification general introduction of the present invention has below been proposed, so that the basic comprehension to some aspect of the present invention to be provided.This general introduction is not an extensive overview of the present invention.It is not intended to identify key of the present invention or decisive element, is not intended to delineate scope of the present invention yet.Its unique purpose is to present some notion of the present invention with the form of simplifying, as the preamble in greater detail of later proposition.
The present invention relates to be used for to the comprehensive identification of welding process and the system and method for appointment.An aspect of of the present present invention allow the user for example by use accumulator groove, by using outside interactive configuration tool or, to the subset allocation one of bond pattern and/or bond pattern title arbitrarily by user interface.The user can be with describing welding process with more correlativitys of being associated of task.For example the user can distribute a title to each accumulator groove, and allowing the user easily to discover thus and verify will soldered parts.This title is distributed and can be used suitable communication system to carry out, such as the personal computer that is connected to welding system, by similarly being connected to welding system PDA (Palm) application program (or infrared channel), by wireless technology, by user interface panel or any suitable communicator.
According to an aspect of of the present present invention is a kind of system of being convenient to select and name the process in the welding system.This system comprises user interface components, and it allows the user to select a subclass of welding process from a plurality of welding processes, and generates the output of the selected middle subclass of welding process.Also comprise the modification assembly, it receives output from user interface, and upgrades the demonstration of welding system with user-defined title.The information gathering assembly is convenient to dispose welding system by interactive configuration tool, and this interactive mode configuration tool provides user prompt to dispose welding system with assisting users.This interactive mode configuration tool also can be convenient to define the user and be provided with to keep the quality of welding system.This system also can comprise memory module, and it stores the welding process that is disposed, and permits the stored welding process that is disposed of visit.In the remote access assembly can be included in, it was convenient at remote location configuration welding system.
According to another aspect of the present invention is a kind of method that is used to discern the welding parameter of appointment.This method comprises and receives at least one welding parameter, distributes title, determines that memory location and at least one welding parameter that will receive and title are associated with memory location for this at least one welding parameter and title to this at least one welding parameter.Receive the value that at least one welding parameter can comprise that also reception is associated with this at least one welding parameter.According to another aspect of the present invention, also can comprise receiving the upper and lower bound value that is associated with this at least one welding parameter.
Description of drawings
Fig. 1 shows according to an aspect of of the present present invention and is used for the comprehensive identification of welding process and the system of appointment.
Fig. 2 shows the exemplary user interface panel according to an aspect of of the present present invention.
Fig. 3 shows the exemplary screen shots according to the representative module of the configuration component of an aspect of of the present present invention.
Fig. 4 shows the exemplary screen shots according to the representative line module of the configuration component of an aspect of of the present present invention.
Fig. 5 shows the exemplary screen shots according to the representative line module of the configuration component of an aspect of of the present present invention.
Fig. 6 shows according to an aspect of of the present present invention and utilizes the comprehensive identification of welding process of personal computer and the system of appointment.
Fig. 7 shows according to an aspect of of the present present invention and utilizes the comprehensive identification of welding process of PDA and the system of appointment.
Fig. 8 shows according to exemplary network configuration of the present invention.
But Fig. 9 shows the exemplary user interface panel that has selection memory according to an aspect of of the present present invention.
Figure 10 is comprehensive identification and the appointed method that is used for welding process according to an aspect of of the present present invention.
Figure 11 is can be in conjunction with the example calculation environment of the present invention's use.
Figure 12 is can be in conjunction with the exemplary operation environment of the present invention's use.
Embodiment
Describe the present invention referring now to accompanying drawing, in institute's drawings attached, identical reference number is used in reference to identical element.In the following description, for the purpose of explaining, stated that numerous details are to provide complete understanding of the present invention.Yet clearly, the present invention can implement without these details.In other cases, show known structure and equipment so that describe the present invention with the block diagram form.
As used in this application, term " assembly " refers to the relevant entity of computing machine with " system ", no matter is combination, software or the executory software of hardware, hardware and software.For example, assembly can be, but is not limited to, and operates in process, processor, object, executable code, execution thread, program and/or computing machine on the processor.As an illustration, application program and the server that operates on the server can be assembly.One or more assemblies can reside in process and/or the execution thread, and assembly can distribute on a computing machine and/or between two or more computing machines.
Word " exemplary " uses herein and means as example, example or explanation.Be described to any aspect of " exemplary " herein or design that unnecessary to be interpreted as with respect to others or design be preferable.
As used herein, term " deduction " or " reasoning " refer generally to from one group of process by release or inference system, environment and/or state of user the observation of incident and/or data capture.For example, infer to can be used for identifying specific context or action, maybe can generate the probability distribution of state.Deduction can be probabilistic-promptly, calculate the probability distribution of interested state based on the consideration of data and incident.Infer and also can refer to be used for form the more technology of advanced event from one group of incident and/or data.This class is inferred new incident or the action of event data structure that causes from one group of incident of observing and/or storage, and no matter whether incident is relevant on the adjacent time, and also no matter whether incident is from one or several incidents and data source.
" bonding machine " or " welding unit " refers to and is used to produce such as Wire-feeding machine, contact, truing device, gas mixer, gas ejector, Gas controller, chuck actuator, driving/parts executor, mechanical arm/bundle/welding torch executor, laser seam tracker, other input-output apparatus and the source of welding current and any controller, monitor and the communication interface that is associated with physical hardware.For example, bonding machine can be used for carrying out that gas metal arc welding connects that (GMAW), flux core arc welding, metal-cored arc welding, submerged arc welding (SAW), narrow slot welding connect, gas tungsten arc welding (GTAW), PLASMA ARC WELDING, electron beam and laser bonding, surface hardening welding, arc gouging and manually shielded arc welding (SMAW).
" welding process " refers to the one or more steps that relate in engaging process, and can comprise before the consumables and engaging process that will in this process, use, during and/or the setting of the each side of welding system afterwards.For example, certain in these aspects some relate to power supply and the control, soldering tip that offer the waveform of electrode weld period move or advance, electrode towards other pad advance, protect the molten solder pond when temperature raises not oxidized and provide for electric arc ionization plasma gas control and such as the others such as arc stability of controlling welding quality.
Fig. 1 shows according to an aspect of of the present present invention, is convenient to the system 100 of the comprehensive identification and the appointment of the welding process in the welding system 110.Welding system 110 comprises and is used to the processing unit 120 that monitors welding process and control this welding process.Processing unit 120 is communicated by letter with at least a portion with its associated device by local bus.Generally speaking, bus is used for transmission data or power supply between computer module and/or other electronic equipment.Bus can logically connect some equipment by one group of identical electric wire usually.As an illustration, local bus can use any suitable bus architecture, such as control zone network (CAN), ethernet architecture, ISA(Industry Standard Architecture), MCA (MSA), the ISA (EISA) that expands, intelligent driver electronic equipment (IDE), VESA local bus (VLB) or the like.
System 100 comprises the modification assembly 130 of the user interface components 140 that is coupled to processing unit 120.Revise assembly 130 and be applicable to that reception relates to the configurable input of user of bond pattern and/or process.For example, by interactive configuration tool in outside or user interface 140, the user can select the predefined process that is associated with welding system 110 and/or a subclass of parameter.This predefined process and/or parameter can be default by manufacturer, and generally have predetermined naming convention.For example, tens kinds of (if not having the hundreds of kind) different bond patterns being associated of existence and welding system and/or machine.In addition, different with canonical parameter self-defined welding settings are available.User interface 140 and/or interactive configuration tool provide the mode of selecting the subclass that welding is provided with to the user, and provide in addition such as choose parameters such as value that process is associated and/or restriction with each.The user can with unique or arbitrarily title be associated with the selected subset of process and/or parameter.
User interface components 140 is applicable to that the selected subset with welding process, parameter and/or user-defined title is delivered to modification assembly 130.Revise assembly 130 and be applicable to information and the corresponding define name of reception about the selected subset of process, and the current welding parameter of welding system 110, to the change of welding process and/or parameter and relate to the out of Memory of welding system 110.Processing unit 120 and/or modification assembly 130 are applicable to from revising assembly 130 and receive current process information, and infer User Status based on the information that is received.
User interface components 140 can comprise information gathering assembly 150, and it is applicable to the Set For Current of analyzing welding system 110, and determines or be inferred as this welding system 110 of configuration to need the information that obtains.Thus, for example, information gathering assembly 150 can be to operator's query script, the calculated application, system with the welding unit of choosing process to be associated, welding unit and/or any other suitable data that can use in conjunction with the configuration of welding system 110.
Can comprise memory module 160 in the welding system 110, it is applicable to the naming convention that receives and keep the welding process of appointment and/or parameter and be associated.But memory module 160 can be a certain other medium of storer and/or canned data.As an illustration but not the limitation, memory module 160 can comprise non-volatile and/or volatile memory.Suitable nonvolatile memory can comprise ROM (read-only memory) (ROM), programming ROM (PROM), electrically programmable ROM (EPROM), electrically erasable ROM (EPROM) or flash memory.Volatile memory can comprise random-access memory (ram), it takes on the External Cache storer.As an illustration but not the limitation, RAM can use with many forms, such as static RAM (SRAM) (SRAM), dynamic ram (DRAM), synchronous dram (SDRAM), double data rate SDRAM (DDR SDRAM), enhancement mode SDRAM (ESDRAM), synchronization link DRAM (SLDRAM), the direct RAM of Rambus (RDRAM), direct Rambus dynamic ram (DRDRAM) and Rambus dynamic ram (RDRAM).
According to an aspect of of the present present invention, remote access assembly 170 can allow the long-distance user to check and/or revise one or more configurations of welding system 110.This provides from remote location to the user and has monitored welding process and the ability that this process is made amendment, and enables the optimal process supervision.Remote access assembly 170 provides such telemonitoring, and can allow the data communication by any suitable network.For example, remote access assembly 170 can allow computing machine to pass through the Internet or assembly 130 is revised in the Intranet visit.Thus, the operator can sign in to computing equipment, and checks the information that resides in the setting up procedure on the local bus and relate to these processes by remote access assembly 170.For example, the operator can revise and/or interpolation process and/or parameter from remote location, and automatic or manual is used process this change, that revise, that add, deletion etc. to welding system 110.The operator can dispose welding system 110 by remote access assembly 170 relay instruction, and/or utilization process and/or the parameter relevant with above-mentioned welding process.System and method described herein can be carried out on remote access assembly 170, and is passed to welding system 100.
With reference now to Fig. 2,, shown is an exemplary user interface panel 200 that is used for welding system.Welding system can have the one or more user interface panel that depend on system capability, and can comprise than described more or less feature.Be appreciated that all these variations all fall within the scope of the present invention.User interface panel 200 can comprise the selector knob 210 that allows the user to be provided with or to dial in operating parameter.Also comprised button 220 and 222, they provide the controlling features of welding system by user interface and/or oolhiu interactive user configuration tool.For example first button, 220 may command " bond pattern " and/or " electric arc control ", thus allow the user to select and/or cancel the selection option with button 220.Second button, 222 may command " beginning option " and/or " end option ".Can provide other user interface option, such as timer control (not shown).Although only show two buttons and a selector knob, yet be appreciated that, can utilize any amount of button and/or selector knob according to the present invention.
Comprise on the user interface 200 that user interface shows 230 and 232, they can be LCD demonstration, plasma, touch-screen or any other display technique, and the ability of selection welding parameter/process is provided to the operator.This provides to the operator and has disposed the visual reference demonstration of the specific weld parameter and/or the process of welding system to current for it.Although be appreciated that to show two demonstrations, welding system can have one or more demonstrations, and any such change all falls within the scope of the present invention.
Manufacturer generally generally provides default welding process and naming convention to welding system.For example, manufacturer can be to the process that is used for constant voltage named as " CV ".When the operator selected a certain process, the default description title of being named by manufacturer was presented in the user interface demonstration 230.Shown is the process of choosing " PluseCrispArMix ".Relating to other criterion of choosing process can be displayed in the same or other user interface demonstration 232.
Although default name agreement " PluseCrsp ArMix " is significant for manufacturer, it may not provide the singularity rank of the required expectation of operator.Many welding system user/operators have the naming convention of formal welding process and subclass thereof.Operator, supervisor and other people expectation determine easily whether employed welding process is correct process or accurately determines apace any given time operator in operation and so on ability.The naming convention that is provided by manufacturer does not allow this fast with reference to ability, because the associated name of manufacturer may be nonsensical for user/operator.The user who provides change and/or storage to be associated with user's specified subset of welding parameter specifies the ability of naming convention to make these titles can be displayed in the user interface demonstration 230 and/or 232, thereby provides valuable service data to the operator.
The representative user that Fig. 3 shows interactive configuration tool 300 can select the exemplary screen shots of assembly.Interactive configuration tool allows the user to select specific welding process and/or parameter, and the naming convention of appointment is provided to each subclass of selecting in conjunction with user interface 140.Interactive configuration tool can be used for the user interface of any kind, and can be graphic user interface (GUI), Command Line Interface or the like.For example, can present to the user provides and will or install from the regional of one or more processes such as processing unit and/or external module load, import, read, and can comprise the GUI in the zone that presents these results.These zones can comprise known text and/or graphics field, comprise dialog box, static control, drop-down menu, list box, popup menu, edit control, combo box, radio button, check box, button and graphical boxes.In addition, can adopt the utility of being convenient to present, such as vertical and/or HScrollBar that is used to navigate and the toolbar button that is used for determining whether the zone can be checked.For example, the user can be next mutual with processing unit 120, modification assembly 130, user interface 140, information gathering assembly 150 and/or memory module 160 by information being input in the interactive configuration tool.
The user can be by mutual such as various device such as mouse, spin, keypad, keyboard, pen and/or voice activation and interactive configuration tool, with selection with information is provided.Usually, can be used for subsequently input information to start search such as the mechanism such as enter key on button or the keyboard.Yet, be appreciated that to the invention is not restricted to this.For example, but only highlight the check box log-on message and transmit.In another example, can adopt Command Line Interface.For example, Command Line Interface can be pointed out (for example, by text message on the display screen and audio tones) user's input information by text message is provided.The user can provide appropriate information, such as importing corresponding to the option that provides in the interface prompt and/or to the alphanumeric of the questions answer of proposition in the prompting.Command Line Interface can use together in conjunction with GUI and/or API.In addition, Command Line Interface can use together in conjunction with hardware with limited figure support and/or low-bandwidth communication channel (for example, video card) and/or display (for example, certainly black and EGA).
With reference to figure 1, according to an aspect of of the present present invention, remote access assembly 170 allows the outside interactive configuration tool of welding system 110 to connect again.As example but not limitation, connection can be by setting up such as serial port such as RS232 or by network.For example, interface module 120 is applicable to the radio communication with local system (for example, programmable logic device (PLD) (PLD), field programmable gate array (FPGA) and/or based on the computing machine of microprocessor).Welding system can be connected to the Local Area Network of client's special use, and Ethernet for example thus serves as the gateway of the radio communication between client's dedicated lan and the interactive configuration tool.In addition, assembly shown in Figure 1 can be to utilize communication protocol to pass through the element of communication network of the welding unit of communication link communication such as LAN for example.Thus, made things convenient for radio communication between welding unit and the client's dedicated lan.In addition, the configuration component of a plurality of welding units applicable to the radio communication of the special-purpose global factory of home server and/or client controller.According to the present invention, the modification assembly of welding unit has been set up WLAN (wireless local area network) thus applicable to the radio communication between them.Revising assembly can communicate by letter by communication protocol.
Continuation is with reference to figure 3, and interactive configuration tool 300 allows the user for example to connect by serial (RS232) port, network (Ethernet) etc. between interactive configuration tool and welding system.The user can be by utilizing the data of user prompt visit about each welding system, for example machine version information.Be appreciated that and give identical naming convention and process with similar mode to a collection of bonding machine.
The prompting that is provided by interactive configuration tool 300 allows the user to select a subclass of setting/process from the process of being set up by manufacturer, no matter is standard or self-defined process.Setting includes, but not limited to power supply setting, network settings, DeviceNet (facility network) setting and/or UI Preferences.The welding system diagnosis that supervision, record can be provided and/or infer the health of welding system.
With reference now to Fig. 4,, the screenshot capture that shown is according to the exemplary user interface of an aspect of of the present present invention.The configurable specific process/setting of user, and these selections are stored in the storer, such as memory option card or groove 1-6, it has been described several representatives 410.Although show 6 memory cells, be appreciated that and use, and fall within the scope of the present invention greater or less than 6 storeies.The user can select various parameters (Parameter) 420, such as " bond pattern (Weld Mode) ", " arc force (Arc Force) ", " start time (Start Time) ", " beginning amperage (Start Amps) ", " welding amperage (WeldAmps) ", " weld bond amperage (Crater Amps) " or the like.Also provide the user configurable set point, such as value (Value) 430 and/or user's restriction (User Limits) 440 about relevant parameter 420.As an illustration and unrestricted, but user's stored limit etc. are operated with a certain line sending speed to guarantee the operator.Thus, the restriction of Xuan Zeing in advance guarantees that the operator can not carry out too fastly or slow excessively, and is carrying out suitable welding.Those skilled in the art will appreciate that such as Any user adjustable parameters such as flame current, arc voltage, arc powers and can dispose according to system and method disclosed herein.Thus, the present invention provides quality control by using interactive configuration tool 300.
The specific naming convention 450 of accumulator groove 410 appointments that the user can be the process/parameter of configuration and is associated.Fig. 5 shows and allows the screenshot capture of user to the prompting 500 of the process/parameter assignment procedure title chosen and/or memory name.In case named the process/parameter that is disposed, the user can be kept at the process/parameter of name in the memory cell, and its several representatives are described at 410 places of Fig. 4.The user can pass through the selection memory process, and make these storer processes of preserving become the active procedure on the welding system by showing to communicate by letter with welding system via remote component and/or via user interface, change welding system, user interface shows that the user interface for example also can comprise with the welding system place shows integrated PDA.
Can conceive the selection of parameter, value, user's restriction, memory location, title etc. can be carried out on such as remote systems such as PDA, computing machines, and information is delivered to welding system via wired or wireless communication or such as any other conventional methods such as infrared data channels.Be appreciated that also selection can directly utilize the user interface of welding system to show and carry out on welding unit.
The user can use letter, numeral or alphanumeric character or any readable text format selected subset distributing user define name to process and/or parameter.Be appreciated that naming convention can adopt English or any other Languages, as long as system has the ability of these language formats such as demonstration, processing.Name is arbitrarily only limited by the user interface design of welding system.For example, user interface panel can provide the limited number character, and such as 16, perhaps it can have the character checked of infinite number.If do not distribute specific names, then show acquiescence process title or a certain other naming convention to given accumulator groove.If distributed specific names, then it can cover existing title, and can show that newname substitutes acquiescence or existing title.
According on the other hand, if select the same subclass of parameter and/or process will be saved under different titles and/or memory cell or the groove, then the user can point out in system.Send warning or prompting to the user, request determines whether to use identical naming convention/storer, selects "Yes" or "No" such as the prompting user.The "No" response can be ended current selection, and the "Yes" response can indicate the user to wish the naming convention/storer that continues to choose.This has eliminated redundance and has saved memory resource.In addition and/or as an alternative,, forgotten the title of being preserved then, then can provide about the related information of this process to the user such as user interfaces such as PDA if the user selects a title to the subclass of parameter.This can by roll by or visit the process of each preservation or by allowing user such as search criteria and the process of expectation being carried out search set up.The user interface that each parameter shown in Figure 4 can randomly be presented at welding system shows.In addition and/or as an alternative, can be on PDA that for example allows to check variety of information or personal computer store additional information.
This system also can use artificial intelligence component to infer action based on the operator/user action in past.For example, if select the process/parameter preserved, and operator/user makes change to this process, and then system can infer that the process of preserving should be changed based on operator's past actions, if and this change expects the process of being preserved, can point out by revising assembly 130.The affirmative acknowledgement (ACK) of prompting is allowed system independently to add and/or revises the process of being preserved.
Fig. 6 and 7 shows according to an aspect of of the present present invention, for example such as the comprehensive identification of the welding process of remote components such as personal computer 610 and PDA 710 and the system of appointment.Being appreciated that PDA as used herein is intended to comprise provide calculates and any ambulatory handheld formula equipment of information stores/retrieval capability, for example smart phone etc.Revise assembly 130 by using, the user can remotely directly be saved in the naming convention of appointment and the subclass of parameter and/or process on the welding system, and in this system, these are displayed on the user interface panel 200.Although show PDA and personal computer, yet be appreciated that and the invention is not restricted to this, and can use any equipment that allows user interactions.
With reference now to Fig. 8,, system 800 shows according to exemplary network configuration of the present invention.System 800 comprises and the webserver and the adaptive one or more bonding machines 810 and 812 of interface.Notice that bonding machine 810 and 812 also can be included in the bonding machine network.Each bonding machine 810 or 812 can be by network 820 and a plurality of devices communicatings of enabling network, so that the subclass of preference pattern and/or the naming convention that is associated.These equipment can comprise remote computer 830, industrial control unit (ICU) 840 (such as programmable logic controller (PLC)), robot 850 and/or other equipment that can network 860 (for example, TCP equipment, PDA equipment).According to the present invention, the equipment 830-860 that enables network can open one or more welding agreement socket (not shown) or web socket, and carries out such as assembly such as small routine or object so that directly and periodically visit bonding machine 810 and 812.
Each bonding machine 810 and 812 can comprise program assembly, is used for control and/or monitors bonding machine, and can utilize a plurality of welding agreement sockets to communicate by letter with the equipment 830-860 that enables network with program assembly.Welding agreement socket can be convenient to the communication between the bonding machine, and one of them bonding machine is taken on client computer, and another bonding machine is taken on server, and vice versa, and this is illustrated as being operatively connected 870.As described by system 800, bonding machine 810 and 812 can be integrated in the total distributed formula architecture of factory's place control.This makes welding process and wait other process to monitor and control from one or more remote locations such as robot 850 and industrial control unit (ICU) 840, and need not system engineer or operator are mail to the operational circumstances that bonding machine was revised or diagnosed at each process station.
According to another aspect of the present invention (for example), can adopt various schemes to realize each side of the present invention based on AI about the selection of the subclass of welding parameter.Artificial intelligence component 880 can with bonding machine 810 and 812 and/or enable the equipment 830-860 interface of network so that to the comprehensive identification and the appointment of welding process.For example, be used for determining when need the process of specific welding configuration to promote by automatic categorizer system and process to specific application.In addition, when welding system is distributed on some positions and/or the zone, and each position have the in fact similarly welding parameter that is identified at the various welding processes used on each position and/or pattern the time, sorter can be used for determining to dispose which (a bit) welding system with specific welding parameter, naming convention and/or storer.
Sorter be with input attributes vector x=(x1, x2, x3, x4 xn) is mapped to the function that this input belongs to the degree of confidence of a class, i.e. f (x)=confidence (class).This classification can be adopted based on probability and/or based on the analysis (for example, resolving into analysis utilities and cost) of statistics and predict or infer the action that user expectation automatically performs.For example, under the situation of welding system, attribute can be bond pattern, parameter and the mode subset that is associated or other data special attribute of deriving from manufacturer and/or user, and class is categories of interest or zone (for example, value, restriction, memory location).
Support vector machine (SVM) is an example of adoptable sorter.SVM operates by the hypersurface of finding out in the possibility input space (hypersurface), and wherein, hypersurface is attempted triggering criterion is separated from non-trigger event.On directly perceived, this make classification near but not to be equal to the test data of training data correct.Can adopt other orientation and non-directional category of model method to comprise, for example, simple Bayes, Bayesian network, decision tree and the probabilistic classification model that different independence patterns are provided.Classification as used herein also comprises the statistical regression that is used to develop models of priority.
As can easily understanding from this instructions, the present invention can adopt (for example, by the generic training data) of explicit training and the sorter of (for example, by observing user behavior, receiving external information) that implicit expression is trained.For example, SVM can dispose by study in sorter constructor and the feature selection module or training stage.Thus, sorter can be used for learning automatically and carrying out multiple function, include but not limited to, determine when the subclass that generates bond pattern and be associated naming convention, when regenerate (that is, upgrading), will regenerate which memory location of welding system or the like according to predetermined criterion.
But Fig. 9 shows the exemplary user interface panel that has selection memory according to an aspect of of the present present invention.User interface panel 200 has just increased storer selector switch 910 with shown in Figure 2 identical.Although only show 6 memory locations 910, yet be appreciated that, can use still less or more multi-memory selection according to the present invention.But operator's selection memory and/or memory location are used to keep the welding parameter chosen by aforesaid user interface panel 200 and/or remote component and the subclass of the title that is associated.For example, the user can be such as the process of selecting expectation by index dial 210.The title of choosing appears at user interface and shows in 230, is " MyProcedure Name ".The user can be by the memory location that user interface shows and/or the remote component selection is expected.As an illustration, but not limitation, the user can press and pin the second number that memory button " M3 " is set then by the process of name is set in display window 230, for example 3 seconds, select the memory location of expecting " M3 ".Pinning of button " M3 " is placed on this process/parameter of choosing in the memory location.Thus, when selecting " M3 ", it changes the operating process of welding system into the process " My Procedure Name " of preservation automatically.Be appreciated that selection can be programmed in the memory location by other process and/or technology, and do not limited by above-mentioned explanation.For example, memory location can be by rotary knob but not is pressed the button, and/or selects by oolhiu interactive user configuration tool, PDA, personal computer or other communication facilities.
The process that the operator can roll and be associated by with welding system, and specific memory device position stored, duplicates and/or this specific process of mark, and/or this process of rename.This provides the easy to access to process in operator's level.Memory location is pointer basically, with the process that allows visit to be preserved.Can have prompting or other to confirm assembly, it is confirmed to change to alleviate by the request user and changes unwanted welding process and/or unwanted welding process is kept at possibility in the particular memory tank.
According on the other hand, system can provide the shielding process, and wherein the operator only has some process and/or process subclass, for the purpose of security and/or insurance problem, can show these processes and/or process subclass to the operator.For example, the operator can authenticate himself to machine and storer by for example user name and/or password.In case login, this operator can be authorized to check and/or select the storer/naming convention of needs, and they are predefined, and can use the operator.The ability of some pattern in system's lockable or the deactivation operation person's selecting system.
With reference now to Figure 10,, shows the comprehensive identification and the appointed method 1000 that are used for welding process.This method comprises set or the process of being known by collimation mark.Although for the purpose of simplifying explanation, method is shown and described and is a series of frames, yet is appreciated that and understands, the present invention is not subjected to the restriction of the quantity or the order of frame, because according to the present invention, some frame can take place by different orders and/or with other frame shown here and that describe.For example, those skilled in the art is appreciated and understood that method can alternatively be identified as such as a series of states that are mutually related in the constitutional diagram.In addition, be not the action shown in all be realize necessary according to method of the present invention.
This method is in 1010 beginnings, and configuration is as the parameter and/or the process of the subclass of the process that is provided by welding manufacturer.The configuration of subset of parameters can use a computer system, wait such as remote components such as PDA, desk-top computer, laptop computer, personal computer and to carry out, or can be in the configuration of the display screen place of welding unit itself.In addition, can be by a series of promptings to corresponding process given settings point and/or restriction.
1020, to the subset allocation naming convention of process of choosing and/or parameter.This naming convention can cover any naming convention default, that revise and/or download (such as from the manufacturer website) after a while of factory place.1030, but the subclass of naming convention and parameter and/or process is delivered to welding system by wireless technology, the direct connection of using cable and/or transmission medium (such as DVD, floppy disk etc.).1040, the subclass of naming convention and parameter and/or process is retained in the memory location.In addition and/or as an alternative, the selection of memory location can take place on remote computer.
With reference to Figure 11, be used to realize that the exemplary environments 1100 of each side of the present invention comprises computing machine 1112.Computing machine 1112 comprises processing unit 1114, system storage 1116 and system bus 1118.System bus 1118 will include but not limited to that the system component of system storage 1116 is coupled to processing unit 1114.Processing unit 1114 can be any of various available processors.Dual micro processor and other multiprocessor architecture also can be used as processing unit 1114.
Removable/not removable, volatile/nonvolatile computer storage media that computing machine 1112 also comprises.For example, Figure 11 shows disk storage 1124.Disk storage 1124 includes but not limited to, such as equipment such as disc driver, floppy disk, tape drive, Jaz driver, Zip drive, LS-100 driver, flash card or memory sticks.In addition, disk storage 1124 can comprise storage medium separately or make up with other storage medium, other storage medium includes but not limited to, can write down driver (CD-R driver), CD recordable drive (CD-RW driver) or digital versatile disc ROM driver CD drive such as (DVD-ROM) such as CD ROM equipment (CD-ROM), CD.Be connected to system bus 1118 for ease of disk storage device 1124, use removable or not removable interface usually, as interface 1126.
Be appreciated that Figure 11 has described the software of taking on the intermediary between the computer resource of describing in user and the suitable operating environment 1110.This class software comprises operating system 1128.Operating system 1128 can be stored in the disk storage 1124, and it is used to control the also resource of Distribution Calculation machine system 1112.System application 1130 utilizes operating system 1128 by being stored in the program module 1132 on system storage 1116 or the disk storage 1124 and the management of 1134 pairs of resources of routine data.Be appreciated that the present invention can realize with the combination of various operating systems or operating system.
The user passes through input equipment 1136 to computing machine 1112 input commands and information.Input equipment 1136 includes but not limited to, such as positioning equipment, keyboard, microphone, operating rod, game mat, satellite dish, scanner, TV tuner card, digital camera, Digital Video, web cameras or the like such as mouse, tracking ball, contact pilotage, touch pads.These and other input equipment is connected to processing unit 1114 by system bus 1118 via interface port 1138.Interface port 1138 comprises, for example, and serial port, parallel port, game port, USB (universal serial bus) (USB).Output device 1140 use with input equipment 1136 same type of ports in certain some.Thus, for example, USB port can be used for providing input to computing machine 1112, and from computing machine 1112 output informations to output device 1140.Provide o adapter 1142 to have some output devices 1140 with explanation, as monitor, loudspeaker and printer, and other output device 1140 that needs special adapter.O adapter 1142 comprises, as an illustration but not limitation, provides the video card and the sound card of the coupling arrangement between output device 1140 and the system bus 1118.The system that should be noted that miscellaneous equipment and/or equipment provides the input and output ability, as remote computer 944.
Communicate to connect the hardware/software that 1150 fingers are used for network interface 1148 is connected to bus 1118.Although the clarity for explanation illustrate and communicate to connect 1150 in computing machine 1112, yet it can be outside to computing machine 1112 also.It only is illustrative purpose, be connected to networking interface 1148 necessary hardware/softwares and comprise inside and outside technology, as comprise modulator-demodular unit, ISDN adapter and the Ethernet card of routine call level modulator-demodular unit, cable modem and DSL modulator-demodular unit.
Figure 12 shows the schematic block diagram of the example calculations environment 1200 that the present invention can be mutual.System 1200 comprises one or more client computer 1210.Client computer 1210 can be hardware and/or software (as, thread, process, calculation element).System 1200 also comprises one or more servers 1230.Server 1230 also can be hardware and/or software (as, thread, process, calculation element).For example, server 1230 can hold thread, carries out conversion with the application of the invention.A possible communication between client computer 1210 and the server 1230 can be the form that is applicable to the packet of transmitting between two or more computer processes.System 1000 comprises the communications framework 1050 that can be used for being convenient to communication between client computer 1210 and server 1230.Be connected to the one or more client data storages 1260 that can be used for storing to the information of client computer 1210 this locality in client computer 1210 operations.Similarly, be connected to the one or more server data stores 1240 that can be used for storing to the information of server 1230 this locality in server 1230 operations.
As described abovely comprise example of the present invention.Certainly, can not describe each imaginabale combination of assembly or method, but those of ordinary skill in the art can recognize that many other combinations of the present invention and displacement are possible in order to describe the present invention.Therefore, the present invention is intended to comprise all such changes, the modifications and variations of the spirit and scope that fall into appended claims.In addition, " comprise " meaning that is used for detailed description and claims at term, it is inclusive that this class term is intended to " to comprise " the similar mode explained as the transition word in claims with term.
Claims (20)
1. be convenient in welding system to select and the system of name process for one kind, comprise:
User interface components, it allows the user to select a subclass of welding process from a plurality of welding processes, and generates the output of selected welding process subclass; And
Revise assembly, it receives output from described user interface, and upgrades the demonstration of described welding system with user-defined title.
2. the system as claimed in claim 1 is characterized in that, described user interface comprises the information gathering assembly, and it is convenient to dispose described welding system by interactive configuration tool.
3. system as claimed in claim 2 is characterized in that, described interactive configuration tool provides user prompt to dispose described welding system with assisting users.
4. system as claimed in claim 2 is characterized in that, the memory name that described interactive configuration tool has defined memory location and has been associated.
5. system as claimed in claim 2 is characterized in that, described interactive configuration tool is convenient to define the user and is provided with, to keep the quality of the welding of being created by described welding system.
6. system as claimed in claim 5 is characterized in that, described interactive configuration tool surveillance diagnosis is to infer the health of described welding system.
7. the system as claimed in claim 1 is characterized in that, also comprises memory module, and it stores the welding process that is disposed, and permits the stored welding process that is disposed of visit.
8. the system as claimed in claim 1 is characterized in that, also comprises the remote access assembly, and it is convenient to dispose described welding system at remote location.
9. system as claimed in claim 9 is characterized in that, described remote access assembly is a personal computer.
10. system as claimed in claim 9 is characterized in that, described remote access assembly is a mobile computing device.
11. the system as claimed in claim 1 is characterized in that, also comprises the information gathering assembly that is associated with described user interface, it analyzes the Set For Current of described welding system, and determines the required information of this welding system of configuration.
12. portable communication device that comprises the system as claimed in claim 1.
13. a method that is used to discern the welding parameter of appointment comprises:
Receive at least one welding parameter;
Distribute title to described at least one welding parameter;
For described at least one welding parameter and title are determined memory location; And
At least one welding parameter and the title that are received are associated with memory location.
14. method as claimed in claim 13 is characterized in that, receives the value that at least one welding parameter comprises that also reception is associated with described at least one welding parameter.
15. method as claimed in claim 14 is characterized in that, also comprises receiving the upper and lower bound value that is associated with described at least one welding parameter.
16. method as claimed in claim 13 is characterized in that, also comprises:
Determine whether described memory location has the welding parameter of previous storage;
The prompting user determines whether described memory location should cover with at least one welding parameter and the title that are received.
17. method as claimed in claim 13 is characterized in that, also comprises described at least one welding parameter and title are stored in the memory location.
18. method as claimed in claim 17 is characterized in that, also comprises based on the User Status of inferring selecting described memory location.
19. computer-readable medium that stores the computer executable instructions that is used to realize method as claimed in claim 13 on it.
20. a system of being convenient to selection course in welding system comprises:
Be used to receive the device of configurable welding parameter information;
Be used for the device that the title with user's appointment is associated with described configurable welding parameter information;
Be used for the title of described user's appointment and described configurable welding parameter information storage device in memory location.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US66201305P | 2005-03-15 | 2005-03-15 | |
| US60/662,013 | 2005-03-15 | ||
| US11/143,208 | 2005-06-02 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1841321A true CN1841321A (en) | 2006-10-04 |
Family
ID=37030363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200610071424 Pending CN1841321A (en) | 2005-03-15 | 2006-03-15 | Comprehensive identification and designation of welding procedures |
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| CN (1) | CN1841321A (en) |
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