CN1834079A - Process of preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in near critical aqueous medium - Google Patents

Process of preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in near critical aqueous medium Download PDF

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CN1834079A
CN1834079A CN 200610050396 CN200610050396A CN1834079A CN 1834079 A CN1834079 A CN 1834079A CN 200610050396 CN200610050396 CN 200610050396 CN 200610050396 A CN200610050396 A CN 200610050396A CN 1834079 A CN1834079 A CN 1834079A
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rice bran
bran wax
fatty alcohol
hydrolysis
solid
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CN100519495C (en
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吕秀阳
孙辉
陈良
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

This invention discloses a method to prepare high-grade fattly alcohols by noncatalytic hydrolysis of rice bran vinegar in near-critical aqueous media. The method includes following steps: a) deionized water and rice bran vinegar are added into a high-pressure reactor at a mass ratio of 1:1~6:1 and stirred, the temperature is raised to 100 deg. C and the vent valve is kept on for 2~5 minutes; b) the temperature is further raised to 200~300 deg. C at which hydrolysis is held for 0.5~8 hours; c) the hydrolyzed products are cooled and the aqueous phase is recycled after solid-liquid separation; d) the solid phase is extracted with organic solvent and unhydrolyzed rice bran vinegar as the leftover is returned to step a); e) saturated calcium chloride solution is added into the extract and calcium salts of fatty acid are obtained in solid phase, the liquid phase is concentrated, cooled and crystallized to obtain high-grade fatty alcohols and the concentrated solvent can be recycled and returned to step d). In this invention, no catalyst is necessary and therefore, the pollution problems in acid/alkali-catalytic hydrolysis can be solved and the procedure is simple, green and high-yield.

Description

The method of preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in the near critical aqueous medium
Technical field
The present invention relates to the high fatty alcohol class, relate in particular to the method for preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in a kind of near critical aqueous medium.
Background technology
High fatty alcohol is the important source material of softening agent and tensio-active agent, is widely used in industries such as light textile, washing, rubber, makeup, plastics, papermaking, medicine, food, oil, synthon, process hides, ore dressing, machinery.Simultaneously, high fatty alcohol such as n-Hexacosanol, policosanol, triacontanol price quote etc. are the functional substance of important biologically active, have and 1. promote endurance, energy and muscle power; 2. shorten the muscular nerve reaction times, improve the reaction acuteness; 3. promote hormone function, alleviate myalgia; 4. improve myocardial function, reduce systolic blood pressure; 5. improve functions such as body basal metabolic rate(BMR).High fatty alcohol has the material of physiologically active as pure natural, has been subjected to countries in the world in recent years and has more and more paid close attention to, and demand is increasing year by year.
The source of high fatty alcohol mainly contains two approach: the one, and chemical synthesis comprises Ziegler process and oxo synthesis, the 2nd, from natural fats and oils, wax ester preparation.
Ziegler process is a raw material with ethene, hydrogen, aluminium, prepare the Z-type catalyst triethyl aluminum earlier, ethene oligomerisation under catalyst becomes trialkylaluminium, change into the aluminum alkyls oxide compound with atmospheric oxygen, then it is hydrolyzed into Fatty Alcohol(C12-C14 and C12-C18), this method technological process of production is long, technical sophistication, facility investment is big, the product cost height.Oxo synthesis is a raw material with the normal paraffin in the coal cut, obtain internal olefin through selective dehydrogenation, under catalyst action, carry out carbonylation and prepare Fatty Alcohol(C12-C14 and C12-C18), this method mature production technology with synthetic gas, but the straight chain rate that has the Fatty Alcohol(C12-C14 and C12-C18) product is not as the natural alcohol height, and pure product spectrum is narrow.
Can be divided into hydrolysis method and change esterification process from natural fats and oils, wax ester preparation high fatty alcohol.Hydrolysis method mainly contains saponification method, acid/alkali catalyzed hydrolysis and enzymatic hydrolysis etc.; Changeing esterification process is that reactions such as rice bran wax and methyl alcohol are generated fatty acid methyl ester and high fatty alcohol.Rise along with the back to nature trend, become important preparation method from natural fats and oils, wax ester preparation high fatty alcohol, wherein at present based on the highly basic saponification method, but there are the problems such as big, that product separation is difficult, technological process is unstable, quality product is relatively poor of polluting in this method.
Near-critical water typically refers to the compressed liquid water of temperature between 200~350 ℃.Water has following three key properties in this zone:
1) depress at saturated vapo(u)r, the ionization constant of near-critical water has a maximum value to be about 10 near 275 ℃ -11(mol/kg) 2, its value is 1000 times of normal temperature and pressure water, and ionization constant increases the [H in the near-critical water with the increase of pressure 3O +] and [OH -] near weak acid or weak base, self have the function of acid catalysis and base catalysis, therefore can make some acid-base catalyzed reaction needn't add acid base catalysator, thereby avoid the neutralization of soda acid, the operations such as processing of salt;
2) depress at saturated vapo(u)r, the specific inductivity of 20 ℃ of water is 80.1, and has only 23.5 275 ℃ the time.Although the specific inductivity of near-critical water is still bigger, solubilized even ionized salts, enough little of dissolved organic matter, (275 ℃ of saturated vapo(u)rs density of depressing water is 0.76g/cm to add that the density of near-critical water is big 3, the specific inductivity of near-critical water, density and acetone are close), so near-critical water has extraordinary solubility property, has the characteristic of dissolved organic matter and inorganics simultaneously.This can carry out the building-up reactions in many near critical aqueous mediums in homogeneous phase, thereby eliminates resistance to mass transfer, improves speed of response, and the reaction back only needs simple cooling just can realize the wax water sepn simultaneously, and water can be recycled;
3) physicochemical property such as the specific inductivity of near-critical water, ion-product constant, density, viscosity, spread coefficient, solubleness are adjustable continuously in the scope of broad with temperature, pressure, the rerum natura that is near-critical water has controllability, therefore as reaction medium, near-critical water has different solvent properties and reactivity worth at different states.
The present invention is applied to near-critical water in the hydrolysis of rice bran wax as reaction medium, utilize no catalysis, efficient, the green hydrolysis of the characteristic realization rice bran wax of near-critical water.
Summary of the invention
The purpose of this invention is to provide rice bran wax in a kind of near critical aqueous medium and do not have the method that catalysis, green, effectively hydrolyzing prepare high fatty alcohol.
The step of method is as follows:
1) add deionized water and rice bran wax in autoclave, deionized water and rice bran wax mass ratio are 1: 1~6: 1, open stirring, are warming up to 100 ℃, open vent valve 2-5 minute;
2) continue to be warming up to 200~350 ℃ of hydrolysis 0.5~8h;
3) hydrolysate cooling, after solid-liquid separation, water recycles;
4) solid phase organic solvent extraction, extract remainder are that unhydrolysed rice bran wax returns step 1) again;
5) add the calcium chloride saturated aqueous solution in the extraction phase, again through solid-liquid separation, solid phase obtains fatty acid calcium, liquid phase through concentrate, must high fatty alcohol behind the crystallisation by cooling, concentrated recovered solvent can return step 4).
The purpose that " is warming up to 100 ℃, opened vent valve 2-5 minute " in the step 1) of the present invention is to utilize water vapour to take away the interior oxygen of still, to reduce the generation of side reaction, improves the yield of product.
The present invention need not add any catalyzer in reaction process, self acid-base catalysis characteristic of utilizing near-critical water makes rice bran wax hydrolysis in near-critical water generate high fatty alcohol with characteristic that can dissolved organic matter, solved an acid-base catalysis hydrolysis pollution on the environment difficult problem, reaction process is simple, the product yield height, and realized the greenization of production process.
Description of drawings
Accompanying drawing is the process flow diagram of preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in the near critical aqueous medium.
Embodiment
Embodiment 1
In 500mL intermittent type autoclave, add 300g deionized water and 50g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 2 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 200 ℃ of hydrolysis 8h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase concentration expressed in percentage by volume is 90%, temperature is 70 ℃ hot ethanol extraction, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 2.6g after concentrating (concentrate the ethanol that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 2
In 500mL intermittent type autoclave, add 300g deionized water and 60g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 3 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 220 ℃ of hydrolysis 7h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase acetone extract, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 6.1g after concentrating (concentrate the acetone that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 3
In 500mL intermittent type autoclave, add 300g deionized water and 75g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 4 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 240 ℃ of hydrolysis 6h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase concentration expressed in percentage by volume is 92%, temperature is 65 ℃ hot ethanol extraction, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 13.9g after concentrating (concentrate the ethanol that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 4
In 500mL intermittent type autoclave, add 300g deionized water and 75g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 5 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 250 ℃ of hydrolysis 6h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase acetone extract, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 15.8g after concentrating (concentrate the acetone that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 5
In 500mL intermittent type autoclave, add 300g deionized water and 100g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 2 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 260 ℃ of hydrolysis 5h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase concentration expressed in percentage by volume is 94%, temperature is 65 ℃ hot ethanol extraction, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 21.2go after concentrating (concentrate the ethanol that reclaims and can return solvent extraction), crystallisation by cooling
Embodiment 6
In 500mL intermittent type autoclave, add 300g deionized water and 100g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 3 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 270 ℃ of hydrolysis 5h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase acetone extract, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 22.3g after concentrating (concentrate the acetone that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 7
In 500mL intermittent type autoclave, add 300g deionized water and 100g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 4 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 280 ℃ of hydrolysis 4h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase concentration expressed in percentage by volume is 96%, temperature is 60 ℃ hot ethanol extraction, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 23.0g after concentrating (concentrate the ethanol that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 8
In 500mL intermittent type autoclave, add 250g deionized water and 125g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 5 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 290 ℃ of hydrolysis 3h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase acetone extract, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 23.2g after concentrating (concentrate the acetone that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 9
In 500mL intermittent type autoclave, add 250g deionized water and 125g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 3 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 310 ℃ of hydrolysis 2h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase concentration expressed in percentage by volume is 98%, temperature is 50 ℃ hot ethanol extraction, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 19.8g after concentrating (concentrate the ethanol that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 10
In 500mL intermittent type autoclave, add 200g deionized water and 200g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 2 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 330 ℃ of hydrolysis 1h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase acetone extract, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 20.2g after concentrating (concentrate the acetone that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 11
In 500mL intermittent type autoclave, add 200g deionized water and 200g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 3 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 350 ℃ of hydrolysis 0.5h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase concentration expressed in percentage by volume is 95%, temperature is 55 ℃ hot ethanol extraction, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 16.1g after concentrating (concentrate the ethanol that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 12
In 500mL intermittent type autoclave, add 300g deionized water and 100g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 3 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 275 ℃ of hydrolysis 5h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase acetone extract, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 23.5g after concentrating (concentrate the acetone that reclaims and can return solvent extraction), crystallisation by cooling.
Embodiment 13
In 500mL intermittent type autoclave, add 250g deionized water and 125g rice bran wax, open stirring, be warming up to 100 ℃, opened vent valve 4 minutes, utilize water vapour to get rid of the interior air of still; Continue to be warming up to 285 ℃ of hydrolysis 4h; Cooling posthydrolysis product is through solid-liquid separation, water recycles, the solid phase concentration expressed in percentage by volume is 95%, temperature is 60 ℃ hot ethanol extraction, extract remainder be unhydrolysed rice bran wax again backwater separate step, add the calcium chloride saturated aqueous solution in the extraction phase, through solid-liquid separation, solid phase obtains fatty acid calcium again, and liquid phase gets high fatty alcohol 26.0g after concentrating (concentrate the ethanol that reclaims and can return solvent extraction), crystallisation by cooling.

Claims (5)

1. the method for preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in the near critical aqueous medium is characterized in that the step of method is as follows:
1) add deionized water and rice bran wax in autoclave, deionized water and rice bran wax mass ratio are 1: 1~6: 1, open stirring, are warming up to 100 ℃, open vent valve 2-5 minute;
2) continue to be warming up to 200~350 ℃ of hydrolysis 0.5~8h;
3) hydrolysate cooling, after solid-liquid separation, water recycles;
4) solid phase organic solvent extraction, extract remainder are that unhydrolysed rice bran wax returns step 1) again;
5) add the calcium chloride saturated aqueous solution in the extraction phase, again through solid-liquid separation, solid phase obtains fatty acid calcium, liquid phase through concentrate, must high fatty alcohol behind the crystallisation by cooling, concentrated recovered solvent can return step 4).
2. the method for preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in a kind of near critical aqueous medium according to claim 1, the mass ratio that it is characterized in that described deionized water and rice bran wax is 2: 1~4: 1.
3. the method for preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in a kind of near critical aqueous medium according to claim 1 is characterized in that described hydrolysis temperature is 240~290 ℃.
4. the method for preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in a kind of near critical aqueous medium according to claim 1 is characterized in that the organic solvent in the described step 4) is the ethanol or the pure acetone of concentration expressed in percentage by volume 90~98%.
5. according to the method for preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in claim 1 and the 4 described a kind of near critical aqueous mediums, it is characterized in that concentration expressed in percentage by volume 90~98% alcohol extraction temperature are 50~70 ℃ in the described step 4).
CNB2006100503966A 2006-04-18 2006-04-18 Process of preparing high-grade fatty alcohol through non-catalytic hydrolysis of rice bran wax in near critical aqueous medium Expired - Fee Related CN100519495C (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101190873B (en) * 2006-11-24 2010-09-29 樊献俄 Method for preparing triacontanol
CN102060936A (en) * 2011-01-05 2011-05-18 江苏大学 Method for extracting rice bran polysaccharide from sub-critical water
CN103804135A (en) * 2012-11-07 2014-05-21 中国林业科学研究院资源昆虫研究所 Method used for preparing higher alkanols via sunflower wax normal pressure reduction

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101190873B (en) * 2006-11-24 2010-09-29 樊献俄 Method for preparing triacontanol
CN102060936A (en) * 2011-01-05 2011-05-18 江苏大学 Method for extracting rice bran polysaccharide from sub-critical water
CN102060936B (en) * 2011-01-05 2012-08-15 江苏大学 Method for extracting rice bran polysaccharide from sub-critical water
CN103804135A (en) * 2012-11-07 2014-05-21 中国林业科学研究院资源昆虫研究所 Method used for preparing higher alkanols via sunflower wax normal pressure reduction

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