CN1807804A - Wall member - Google Patents

Wall member Download PDF

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Publication number
CN1807804A
CN1807804A CN 200510119904 CN200510119904A CN1807804A CN 1807804 A CN1807804 A CN 1807804A CN 200510119904 CN200510119904 CN 200510119904 CN 200510119904 A CN200510119904 A CN 200510119904A CN 1807804 A CN1807804 A CN 1807804A
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CN
China
Prior art keywords
intermediate layer
wall member
skin
layer
corrugated sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 200510119904
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Chinese (zh)
Inventor
W·J·R·K·斯尼尔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unda Maris BV
Original Assignee
Unda Maris BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/923,174 external-priority patent/US7416775B2/en
Application filed by Unda Maris BV filed Critical Unda Maris BV
Publication of CN1807804A publication Critical patent/CN1807804A/en
Pending legal-status Critical Current

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  • Panels For Use In Building Construction (AREA)

Abstract

The present invention provides a wall element, comprising two outer layers extending at least substantially parallel to each other, between which two or more intermediate layers are provided, characterized in that said intermediate layers extends between the outer layers in a zigzag fashion, wherein the intermediate layers are arranged in a nested fashion.

Description

Wall member
The cross reference of related application
The application is 10/617,430 for sequence number, and the applying date is the continuity application of the common unexamined patent application of the U.S. on July 11st, 2003, and this application here as a reference.
Technical field
The present invention relates to a kind of wall member, it comprises two skins that at least extend with being substantially parallel to each other, is provided with an intermediate layer between this two skin at least.The invention still further relates to the method for making described wall member.
Background technology
A kind of wall member of the prior art is open by Deutsche Bundespatent No.2026768 (Universal Papertech Corp.).Described patent disclosure a kind of building, this building is made up of multiple different structural element and clamping device and corner piece, and these structural element (for example concrete floor, roof part and side member) are clipped between two flat skins by the corrugated sheet intermediate layer and constitute.The structural strength of in fact described roof part and side member also is not enough to offer the needed intensity of building.
Summary of the invention
Purpose of the present invention is for improving the disclosed wall member of German patent, and wall member has as building structural element, as the optimum structural strength of the dividing plate of compartment etc. herein.Should notice that the term wall plate member can be regarded as comprises the member that is used for wall, floor, ceiling, roof etc.
In order to reach this purpose, it is characterized in that with reference to the wall member of aforementioned type described intermediate layer extends between skin with zigzag fashion, wherein extend to another outer field intermediate layer part and be at least flat substantially from a skin.Described wall member studies have shown that existing zigzag fashion makes wall member have beyond thought super large structural strength, can not destroy the integrality of structure thereby can stand very big external force.If described part extends to another outer field angle less than 90 ° from a skin, preferably be between 30 °-75 °, more preferably be then structural strength can increase extraly between 45 °-65 °.
In a preferred embodiment of wall member of the present invention, extend to the flat part that another outer field part is restricted to the intermediate layer from a skin, this part is close to the length that skin has 0-5cm, preferably is 0-3cm, more preferably is 0-2cm.On the one hand, the existence of described flat (centre) part can make described being fixed on the skin, to increase bulk strength; And on the other hand, the distance in the time of must making flat (intermediate layer) to be fixed on the skin remains within the qualification of pointing out,, to prevent that when being subjected to load the total collapse of wall is " rugosity ".
In another preferred embodiment of wall member of the present invention, extend to another outer field part from a skin and form folding shape, its radius each other is less than 10mm, preferably less than 5mm.In other words, the size that extends to the bend radius of another outer field part from an outer field part should be in limited range, and this limited range is suitable for bearing the suitable intensity of wall member.
In another preferred embodiment of wall member of the present invention, described intermediate layer is made of following one group of material at least substantially: corrugated sheet, block cardboard and plank.
In another preferred embodiment of wall member of the present invention, described skin is made of following one group of material at least substantially: corrugated sheet, block cardboard and plank.Especially, described intermediate layer and/or described skin are made of the corrugated sheet of the surface topography that fold is arranged at least substantially, thereby described intermediate layer and/or described skin all are not easy to distortion along any surface direction.
Preferably, described intermediate layer is preferably formed as and is paper/paperboard layer, and wherein each layer is made of ripple internal layer and the flat internal layer that is fixed on the one side at least substantially, and described paper/paperboard layer passes through adhesive, for example glue interconnects, and this glue is coated in the spine of described ripple internal layer.In a special case, described intermediate layer also can form the ripple internal layer, and wherein two flat internal layers and ripple internal layer are by adhesive, and for example glue interconnects, and this glue is coated in the spine of described ripple internal layer.Preferred a variation in the example, described skin also can form paper/paperboard layer, and wherein each layer all comprises the ripple internal layer and be positioned at the flat internal layer of one side, and the adhesive that is coated in the spine of ripple internal layer interconnects paper/paperboard layer.Preferably change in the example at another, described skin is made of plank.Preferably change in the example at another, described each skin all is made of gypsum plank, and this gypsum plank inside gypsic horizons outer by two paper/paperboard and between them constitute.Described gypsum plank can be directly connected on the intermediate layer of existing wall member, also can be connected on the intermediate layer of existing wall member by inserting paper/paperboard layer, describes in detail below with reference to accompanying drawings.
Should notice that term paper is light weight papers, and the term paperboard is the paper of thick quality.In framework of the present invention, when term paper or paperboard and weight are employed, the kind of material there is not strict requirement.
In another preferred embodiment of wall member of the present invention, described wallboard be arranged in be used for holding pipeline, cable etc. and/or therein interbed insulation materials and/or reinforcement material are set.Owing in the zigzag intermediate layer, contain relatively large air chamber, in existing wall member body, have desirable thermal insulation, but described air chamber also can some or all ofly be used to hold pipeline, cable and pipe or be used for housing insulation and/or reinforcement material.
The invention still further relates to a kind of method that is used to make wall member of the present invention, described method comprises the following steps:
At least substantially the strip raw material that are made of cellulose are pressed in the mould with serrated-surface, in described strip raw material, extruding zigzag fashion, thereby form the intermediate layer;
The skin that will be made of cellulose at least substantially pastes the both sides in intermediate layer subsequently.
Preferably, the intermediate layer is pasted carry on the paper and form semiproduct.Can integral body roll the intermediate layer and carry paper like this, form the roller shape, in next step, skin is pasted on the intermediate layer.
In a preferred embodiment of the method for the invention, the strip raw material are located with respect to mould by between strip raw material and mould, forming negative pressure.
The invention still further relates to a kind of device that is used to implement the inventive method, wherein said mould has serrated-surface.
In another embodiment, be provided with two intermediate layers that separate, each intermediate layer all is connected with a skin of wall member.General each skin all connects the part in one of them intermediate layer, and described link position can make the intermediate layer can be parallel to the outer wall running.Extend from skin in described intermediate layer, and form summit or the crest that arrives on the relative wall member.Described summit or crest can be a point or a plane.Another wall member is the mirror image of first wall plate member, but its arrangement is the intermediate layer to be interconnected and nested each other form.Each intermediate layer all is connected on the skin at first like this, when making up wallboard, the other end in intermediate layer on the summit or the trough in crest place and another intermediate layer bonding.
The invention still further relates to a kind of method that is used to make described wallboard, wherein said method comprises the following steps: the strip raw material are pressed in the mould with serrated-surface to form the intermediate layer; Each skin is pasted on the outer field side; Connect two intermediate layers.
Description of drawings
Describe the present invention in detail with various embodiment of the present invention with reference to the accompanying drawings, wherein:
Fig. 1 and 3 is two embodiment perspective illustrations making the device of wall member of the present invention;
Fig. 2 is the connection detail of Fig. 1;
Fig. 4-the 7th, the perspective illustration of the alternate embodiment of wallboard of the present invention;
Fig. 8 and 9 relates to wall member of the present invention is connected to dual mode on the structural element;
Figure 10 and 11 shows another embodiment of wall member of the present invention; With
Figure 12 is the perspective illustration of the building that is made of wall member of the present invention;
Figure 13 is the end face decomposition view of another embodiment of the present invention;
Figure 14 is the end-view of wall member among Figure 13 after the assembling.
The specific embodiment
Fig. 1 shows mould 1 of the present invention, and this mould comprises tape loop 2, and having the cross section on this tape loop is leg-of-mutton strip-shaped parts 3.This mould 1 also comprises two driven rollers 4,5 that are used for drive chain 6, and this chain is connected with tape loop 2 by pin 7, and with the described tape loop of rear drive.More detailed diagram is for example arranged in Fig. 2, and pin 7 is supported strip-shaped parts 3, so strip-shaped parts 3 be hollow, and has at its external surface and to bore a hole 8.Make like this strip corrugated sheet 9 by the backing roll (not shown) just with tape loop 2 corresponding location, for example in hollow strip-shaped parts 3, produce negative pressure (special is the formation vacuum) by pipe 10 thus, thus with the 9 pressure/suctions of strip corrugated sheet on tape loop 2.As shown in Figure 1, the cross section is that the rotational pressure parts 11 of star are used to use suitable power will be pressed onto the tape loop 2 of mould 1 with the strip corrugated sheet 9 that pressure roll 12 moves, and is pressed into the zigzag fashion corresponding to the external surface of mould 1 thus in strip corrugated sheet 9.The strip corrugated sheet 9 final intermediate layers that form zigzag and wall member of the present invention will be described below in more detail.In case form the intermediate layer of zigzag fashion, if desired, the skin of corrugated sheet just can directly stick on its two sides.If the zigzag intermediate layer is stored as semiproduct, even like this, it also can at first be pasted from year paper 15 of storage paper bowl (not shown) output by rubber roll 13, and this storage paper bowl rotates with pressure roll 14, and this integral body is rolled into roller 16 subsequently.At next step, described zigzag intermediate layer can be separated with year paper 15, and the corrugated sheet skin could be adhered to its both sides.In Fig. 2, with Fig. 1 the corresponding part of parts is shown and represents by same reference numerals.Fig. 3 schematically shows the strip corrugated sheet 9 among above-mentioned Fig. 1, wherein before operation, at first forms pleat trace line or streak line 18 by screw die 17, thereby can not use mould 1 just to make strip corrugated sheet 9 form zigzag fashion.In its end, in case corrugated sheet is operated through nicking, it just moves along guide groove 19, and this guide groove is assembled to the direction of motion of strip corrugated sheet 9.Because the taper or the coniform shape of weakness, pleat trace line 18 and guide groove 19 that the corrugated sheet material is natural, zigzag fashion can automatically be formed on the strip corrugated sheet 9.In order to realize to adopt guide wheel 20 to the control of strip corrugated sheet 9 guiding.After forming the zigzag intermediate layer, above-mentioned corrugated sheet skin 21 is pasted the both sides in intermediate layer.
Fig. 4,5 and 6 are the phantom drawing of the various types of wall members 22 of the present invention, and wherein each type all comprises zigzag intermediate layer 23, and described intermediate layer comprises the ripple internal layer, and these ripple internal layer both sides are fixed with flat internal layer.As Fig. 4, shown in 5 and 6, intermediate layer 23 all is flat from the part 23 ' that an aspect extends to another aspect, thereby makes wall member 22 have proper intensity.Fig. 4, the skin 21 of the wall member 22 in 5 and 6 is made of composite board, and each layer all comprises the corrugated sheet internal layer and pastes the wherein flat internal layer of a side, and flat internal layer pastes on the corrugated sheet inboard by the spine that glue is coated in the corrugated sheet internal layer.Wall member 22 among Fig. 6 is crooked, and pipeline 24 passes its intermediate layer 23, is similar to the skin of the wall member 22 among Fig. 5 simultaneously, and in fact outer 21 form by winding working procedure, and one of them skin 21 centers on intermediate layer 23 and twines repeatedly.
Fig. 7 is the phantom drawing of another variation example of wall member 22 of the present invention, this figure has been shown clearly in intermediate layer 23 and has been clipped in flat internal layer 25 by ripple internal layer 27, form in 26, outer 21 comprise three layers of corrugated sheet glued together simultaneously, each corrugated sheet all is made of ripple internal layer and the flat internal layer that is fixed on the one side, and wherein said glue is coated in the wrinkling part of ripple internal layer.Intensity as required also can form the intermediate layer 23 and/or outer 21 more than the number of plies shown in the embodiment.The part 23 ' in intermediate layer 23 is from the outer 21 opposite side flat parts 23 that extend to intermediate layer 23 ", in the present embodiment, described flat part 23 " be close to the length that separately skin 21 has 2cm, and be pasted together with it.
Wall member 22 of the present invention can be used in the building structure, wherein, for instance, wall member 22 is inserted in the metal H shaped steel 28 (Fig. 8), perhaps inserts in the metal shaped steel 29 of complicated shape more (Fig. 9).Filled insulation materials 30 in the wallboard 22 among Fig. 9.Also can adopt reinforcement material to substitute this insulation materials.
Figure 10 is about preferred variant of the present invention, and wherein wall member 22, Fig. 4 for example, and the wallboard shown in 5,6 or 7 comprises the gypsum plank 31 that is fixed on its both sides.Because gypsum plank 31 has skew with respect to wallboard 22, so include at the groove 32 of one end side with at the ledge 33 of its other end side wall member 22 as the overall structure of building unit, thereby this building unit can be inserted in the groove 32 of another building unit by the ledge 33 with building unit, and interconnects at an easy rate.Figure 11 is corresponding with Figure 10, represented by identical Reference numeral with the each several part that Figure 10 part is corresponding, but wherein intermediate layer 23 directly is connected on the gypsum plank 31 of both sides,, does not need to adopt the additional outer layer among Figure 10 that is.So as shown in figure 11, in the face of the paper/paperboard skin of the gypsum plank 31 in intermediate layer as intermediate layer 23 " " skin " 21.Can certainly substitute the ledge (Figure 10) that wall member 22 1 sides form with isolation beams 34 (Figure 11) (for example making) by the wood that protrudes between the gypsum plank 31.
Figure 12 is the phantom drawing of building, and wherein wall member 22 forms final wall 35, floor 36 and (bending) ceiling 37.Wherein adopt section 38, the shape of this section can make wall member 22 be easy to be embedded into, and for example slips into.
Figure 13 is the end face decomposition view of another embodiment of wall member 220.In the present embodiment, wall member 220 is made of two structure divisions 110,210.In two structure divisions 110,210 each all by outer 100,200 and intermediate layer 105,205 constitute.Described intermediate layer 105,205 and skin can be made (for example: paperboard, timber, cellulosic material, gypsum, Sheetrock, metal, plastics, glass fiber etc.) by various materials.Outer 100,200 is flat or plane substantially.Intermediate layer 105,205 begins to be the plane, but can be deformed into the zigzag fashion shown in the figure.Have tangible turning although zigzag fashion is exemplified as, should be realized that described layer can form crooked member, and can be formed from sine curve.In the embodiment shown in fig. 13, the zigzag in intermediate layer 105,205 is formed with trough 101,201 between crest 103,203, and described crest is connected on the described sidewall 102,202.The lower surface 104,204 of each trough 101,201 is fixed on outer 100,200 by any-mode (for example glue, adhesive, nail, screw etc.), to form structure division 110,210.Trough 101,201 can be any length, as long as crest 103,203 is suitable between the sidewall 102,202 of another structure division 110,210.Each structure division 110,210 all is the mirror image of another structure division 110,210.
Figure 14 is the end-view of wall member 220 among the Figure 13 after assembling.Two structure divisions 110,210 among Figure 13 link together, thereby the crest 103,203 in an intermediate layer 105,205 is fixed on the trough 101,201 in another intermediate layer.Crest 103,203 can be fixed on the trough 101,201 by any-mode (for example glue, adhesive, nail, screw etc.).Although the crest shown in Figure 14 103,203rd is fixed on the trough 101,201, should be understood that intermediate layer 105,205 can be fixed on the sidewall 102,202.When assembling, crest 103,203 is enclosed within the trough 101,201 in two relative intermediate layers 105,205, two intermediate layers 105,205 of outer 100,200 sealings.

Claims (7)

1. wall member, it comprises:
At least substantially two skins that extend parallel to each other; With
Be located at two or more a plurality of intermediate layer between the skin;
In wherein said two or the more a plurality of intermediate layer each is all extended with zigzag fashion between skin.
2. wall member as claimed in claim 1 is characterized in that, first in described two or the more a plurality of intermediate layer pastes first skin, and in described two or the more a plurality of intermediate layer second pastes second skin.
3. wall member as claimed in claim 2 is characterized in that, described zigzag fashion comprises the crest and the trough in each intermediate layer of a plurality of compositions.
4. wall member as claimed in claim 3 is characterized in that the crest in described intermediate layer can be connected on the skin.
5. wall member as claimed in claim 4 is characterized in that, the mode that described intermediate layer is assembled into is the trough by crest adjacency second intermediate layer that makes first intermediate layer.
6. wall member as claimed in claim 5 is characterized in that described intermediate layer nests together.
7. method that is used to make wall member, wherein said method comprises the following steps:
The strip raw material are pressed in the mould with serrated-surface, in described strip raw material, extruding zigzag fashion, thereby form at least two intermediate layers;
Described intermediate layer is arranged in nested each other form;
First outer wall is pasted on the intermediate layer, second outer wall is pasted on another intermediate layer.
CN 200510119904 2004-08-20 2005-08-22 Wall member Pending CN1807804A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/923,174 US7416775B2 (en) 2003-07-11 2004-08-20 Wall element
US10/923,174 2004-08-20

Publications (1)

Publication Number Publication Date
CN1807804A true CN1807804A (en) 2006-07-26

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CN 200510119904 Pending CN1807804A (en) 2004-08-20 2005-08-22 Wall member

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104044644A (en) * 2013-03-14 2014-09-17 通用汽车环球科技运作有限责任公司 Adhesive joint for joining panels
US10580182B2 (en) 2016-11-16 2020-03-03 Beijing Kuangshi Technology Co., Ltd. Facial feature adding method, facial feature adding apparatus, and facial feature adding device
US10832034B2 (en) 2016-11-16 2020-11-10 Beijing Kuangshi Technology Co., Ltd. Facial image generating method, facial image generating apparatus, and facial image generating device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3975882A (en) * 1971-06-23 1976-08-24 Walter James A Panel structure
JPH0642836Y2 (en) * 1990-04-04 1994-11-09 レンゴー株式会社 Single facer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104044644A (en) * 2013-03-14 2014-09-17 通用汽车环球科技运作有限责任公司 Adhesive joint for joining panels
US10580182B2 (en) 2016-11-16 2020-03-03 Beijing Kuangshi Technology Co., Ltd. Facial feature adding method, facial feature adding apparatus, and facial feature adding device
US10832034B2 (en) 2016-11-16 2020-11-10 Beijing Kuangshi Technology Co., Ltd. Facial image generating method, facial image generating apparatus, and facial image generating device

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Open date: 20060726