CN1807744A - Apparatus for forming stereo pattern on blanket and use method thereof - Google Patents
Apparatus for forming stereo pattern on blanket and use method thereof Download PDFInfo
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- CN1807744A CN1807744A CN 200510002425 CN200510002425A CN1807744A CN 1807744 A CN1807744 A CN 1807744A CN 200510002425 CN200510002425 CN 200510002425 CN 200510002425 A CN200510002425 A CN 200510002425A CN 1807744 A CN1807744 A CN 1807744A
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- carpet
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- thin plate
- pattern
- glued board
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Abstract
This invention relates to the carpet space diagram forming device and its using method, first preparing the needed picture, design, graph and letter shape pressing blade; then making them go through the sheet metal and pop out by a certain space; and then attaching them on the compressor, preheating the upper of the carpet with steam for 5-7s under 100-120deg C, using the pressing blade to press for about 5-10s; then under 0deg C, cooling rapidly for 10s in the cooling machine to make the carpet take on various states of graphs and stereoscopic effect.
Description
Technical field and background technology
The space pattern that the invention relates to carpet forms device and using method thereof, and this device can be realized the third dimension of the pattern, figure of carpet surface etc.
In general, common carpet making process is, at the fine hair that forms certain-length through the weft yarn tissue, it is the structure of pile, observe this braiding process as can be known, be to utilize carpet loom to provide through weft yarn from two ends up and down, weave two simultaneously substantially through the weft yarn tissue, in this course, utilize automatic loop selection technology, the suede yarn is provided, form with the basic villous connection between the weft yarn tissue at two ends up and down weaves, afterwards, cut off the middle body that connects fine hair, produce two carpets.
Bian Zhi traditional carpet in this way, its whole surperficial height of naps can only be identical, so can't present the definite part and the outstanding third dimension of other part of fine hair.
Thus, present third dimension, change pattern, color or the material of simple pattern, perhaps around pattern, carry out cutting etc. with scissors, study in many-side by certain degree of depth with manual for making carpet.
Specifically for instance, carpet for automobile and manufacture method thereof have been put down in writing in special 1999-0043988 number of Korea S's publication communique publication number.Concrete operational sequence comprises, directly smears the spumescence mixing material in the inside of carpet fiber tissue substance with the mode of spraying (spray); And the spumescence mixing material of smearing, gas reaction is finished, but also during the VISCOUS FLOW state, there are the mo(u)ld top half and the mo(u)ld bottom half of the corresponding spatial joint clearance of three-dimensional shape of required carpet to carry out plastotype by the inboard, and the inside of foam layers and above-mentioned carpet fiber fabric formed one, and sclerosis is shaped.
Record the pattern display packing of chinampa pad in Korean Patent communique Announcement Number 86-2066 number, its characteristics are for launching to have the chinampa pad of lawn material, figure adhesive sheet by the high frequency splicing machine carries out compression process, the careless terrace material Melting of appropriate section is melted, carry out the demonstration of figure.For part with the compacting of figure adhesive sheet, insert the graphic material thin slice, carry out the secondary compacting with the figure adhesive sheet, graphic material is compressed on the pad.
The open practical new case communique publication number reality of Korea S discloses the manufacture method of the wool fabric of band space pattern for 2000-5867 number.At the unit fabric that will have arbitrary graphic pattern up and down of autogtaphic printing paper with after not having the unit fabric of pattern closely to dispose, the edge of pushing pattern forms the space pattern that has color on the wool fabric surface.
The formation that the practical new case communique notification number reality of Korea S is introduced the carpet engraving machine 1990-2855 number.Be fixed with fixed station above the head that the back that engine is installed combines, side at front end both sides stator, the combination closely with it respectively of fixed blade and movable blade, the revolving force of engine start axle is transmitted to the two ends movable blade, movable blade is fluctuated apace, on carpet, form concave point.The inside of said head is formed with spatial portion in the above, and combine with rotatable operating sheet, this operating sheet is provided with excision portion in its lower end, the upper end has the prolongation sheet, and the fixing ball portion that inserts the gearcase between above-mentioned fuselage and the head, bottom on same rotating shaft is fixed with engine shaft and helical gear (helical gear); In top, be fixed with the eccentric cam that inserts cutting part.On the other hand, between the prolongation sheet of operating sheet and movable blade rear end, both sides, be combined with connected load respectively, be attached with shell, be attached with cover plate in the wings in the place ahead of head.
Disclose following carpet braid method in the practical new case communique notification number of korean registered 20-228396 number: for showing outstanding relief part, the suede yarn that provides is compared with the common suede yarn of supplying with other parts, and its diameter is bigger, with the braiding ledge.
The conventional art identical with the above exists operation and installs all more complicated when forming third dimension, and economy is relatively poor, and is difficult for the weakness of practical application.
The technical task that invention will realize
For addressing the above problem, the space pattern of carpet of the present invention forms device and uses its method to be, at first, makes the squeezing blade of three-dimensional figure; Then, pass thin plate, it is outstanding downwards to be certain intervals; Then, it is mounted to compressor after, on the carpet top with steam preheating, the compression process by the squeezing blade makes the pattern three-dimensional; Cool off fast with the cooler that is arranged on the rear, make the carpet pattern be multiple three-dimensional form.
The formation of invention
For achieving the above object, the present invention forms device about the carpet space pattern and using method is at first, to be ready to the squeezing blade of the picture that the carpet three-dimensional is required, pattern, figure and literal form; Then, make it pass thin plate, it is outstanding downwards to be set to be certain intervals; Then, it attached on the compressor, with the steam preheating 5-7 carpet top in second, with the about 5-10 of the squeezing blade compression process in second, is made the pattern three-dimensional under 100-120 ℃ temperature; Afterwards, in being arranged at the cooler of back,, carry out the cooling rapidly in 10 seconds, thereby make the carpet pattern present the figure of variform, reach the effect of three-dimensional with under 0 ℃ of condition.
Above-mentioned compressor can be provided with one or more, prepare to form outermost layer compressor all around, side forms the compressor of inner pattern within it, and after forming a plurality of compressors such as center compressor of central part, be compressed to different height stage by stage or once, can form third dimension thus, other compressor that descends in the inboard is regulated the height of compacting, makes more visualization of image by multiple height.At this moment, if carry out aforesaid operations on the carpet top that figure has added color when carpet is weaved, can make vividerization of image, third dimension is stronger.
In the present invention, the manufacturing that makes the squeezing blade of picture, pattern, figure and literal form of carpet three-dimensional and thin plate several different methods openly now.Can utilize computer graphics and laser to make, but this method or device are not core main idea of the present invention, so no longer described in detail.The compacting height of above-mentioned compressor with thin plate carries out different adjustings according to carpet or figure, forms three-dimensional, and this regulation technology neither core technology of the present invention, so also no longer specified.
Description of drawings
Fig. 1 is that the space pattern of carpet of the present invention forms integrated operation figure;
Fig. 2 is that thin plate of the present invention is made detailed maps;
Fig. 3, Fig. 4, Fig. 5 are the stage schematic diagrames that carpet space pattern of the present invention forms;
Fig. 6, Fig. 7, Fig. 8 are another stage schematic diagrames that carpet space pattern of the present invention forms;
Fig. 9 is the example of carpet space pattern carpet of the present invention.
(accompanying drawing major part symbol description)
The 1--carpet, the 2--guide reel, the 3--steam heater, the 4--compression set, the 5--cutter sweep, the 41--hydraulic press, the 42--compressor, the 43--thin plate, 45--squeezes blade, 46--glued board, 50--cooler, 100--final finished, 101--compression process part.
Below, the present invention will be described in detail by embodiment.
Embodiment 1
The 1st operation (thin plate manufacturing)
If determine three-dimensional picture, pattern, figure and the literal etc. of carpet, utilize computer graphic technology, produce the squeezing blade of fixed picture, pattern, figure and literal form, afterwards, it is installed in the top of glued board, from top,, penetrate glued board by compressor pressurizes, bottom at glued board, the compacting blade that produces picture, pattern, figure and literal form is the outstanding thin plate of certain altitude, and it is arranged on the bottom of compressor, (with reference to Fig. 2)
The 2nd operation (carpet three-dimensional)
The carpet that batches is drawn by guide reel, and by being arranged at the cutting machine of guide reel back, after the desired certain intervals cutting of user, it is transferred to the steam heater that is arranged on the rear, with the carpet transferred after carrying out the 5-7 heating in second with steam under the 100-120 ℃ of temperature, move to the compressor that the bottom is equipped with squeezing blade thin plate, compressor is descended, carry out the compacting about 5 seconds, by the top of squeezing blade at carpet, be certain height with pressing around the figure, present third dimension, afterwards, be transferred to the cooler that is arranged on the back, under 0 ℃ of condition, carry out the cooling rapidly in 10 seconds, make various figure three-dimensional.(with reference to Fig. 3 to Fig. 5)
The 1st operation (thin plate manufacturing)
Determine three-dimensional picture, pattern, figure and the literal etc. of carpet, and utilize computer graphic technology, produce the squeezing blade of fixed picture, pattern, figure and literal form, it is mounted to the top of glued board, afterwards, exert pressure by compressor on top, penetrate glued board, bottom at glued board, the squeezing blade that produces picture, pattern, figure and literal form is the outstanding thin plate of certain height, it is arranged on the bottom of compressor, after the above-mentioned preparation, (with reference to Fig. 2)
The 2nd operation (carpet three-dimensional)
The carpet that batches is drawn by guide reel, after the desired certain intervals cutting of user, it is transferred to the steam heater that is arranged on the back side, the carpet that transmits after carrying out the 5-7 heating in second with steam under the 100-120 ℃ of temperature, is moved to the compressor that the bottom has squeezing blade thin plate, and compressor is descended, carry out the compacting about 5 seconds, press around the figure on the top of carpet by the squeezing blade to be certain height, present third dimension after
At this moment, above-mentioned preparation be furnished with thin plate with the squeezing blade of visualization around the figure, on compressor, at first this compressor is descended, be compressed to certain degree of depth.To be furnished with the thin plate of the squeezing blade of the internal imageization around above-mentioned, and be attached to other compressor, compressor descends, with above-mentioned be furnished with around the compressor of squeezing blade thin plate of visualization compare, press more shallowly a little.To be furnished with and make the more other center compressor of the squeezing blade thin plate of visualization of core, and descend at last, its compacting height is identical with compressor around forming.Afterwards, be transferred to the cooler that is arranged on the back,, produce multiple vivid figure, realize three-dimensional in the cooling of carrying out under 0 ℃ the condition about 10 seconds rapidly.(with reference to Fig. 6 to Fig. 8)
Observe its structure, to shown in Figure 8, the carpet space pattern forms its formation of device and comprises that as lower device 2 draw the guide reel 2 that batches the carpet in coiling machine as Fig. 1; Be provided with in above-mentioned guide reel 2 back, and the cutter sweep 5 that cuts at regular intervals; Be the certain intervals setting in the back of above-mentioned cutter sweep 5, and the steam heater 3 that the carpet of transferring is heated with steam; Back at above-mentioned steam heater 3 is provided with, and the compression set 4 that moves up and down; Be provided with in the back of above-mentioned compression set 4, and the cooler 50 that the carpet of compacting is cooled off rapidly;
To shown in Figure 8, its formation comprises above-mentioned compression set 4, and superincumbent hydraulic press 41 is set as Fig. 3; The compressor 42 that is provided with at the end of hydraulic press 41; And the thin plate 43 that adheres in the bottom of compressor 42,
Above-mentioned thin plate 43 as shown in Figure 2, its formation comprises having certain thickness glued board 46; By glued board 46, and the squeezing blade 45 to the outstanding pictorial pattern form in the lower end of glued board 46.
The effect of invention
As mentioned above, can make following effect according to the present invention, namely the thin plate of pattern form is not one Individual, and a plurality of forms of inlaying are arranged, the height of the different compressors that a plurality of thin plates adhere to is also different, carries out Compacting, thus present the third dimension of variform, when braiding carpet, on the top of pattern coloring Identical with the above, make its more visualization, increase its third dimension, make the people be not only the people visually, From sense of touch, also can experience its third dimension, and can enjoy the art work with ancient customs.
Claims (5)
1. the formation method of the space pattern of a carpet is characterized in that,
The 1st operation (thin plate manufacturing)
Determine picture, pattern, figure and the literal etc. of the three-dimensional of carpet, and utilize computer graphic technology, produce the squeezing blade of fixed picture, pattern, figure and literal form, afterwards, it is installed in the top of glued board, on top, by compressor pressurizes, penetrate glued board, in the bottom of glued board, produce outstanding with certain altitude, the compacting blade of picture, pattern, figure and literal form forms thin plate, and it is arranged on the bottom of compressor, carry out after the above-mentioned preparation
The 2nd operation (carpet three-dimensional)
The carpet that batches is drawn by guide reel, after the desired certain intervals cutting of user, it is transferred to the steam heater that is arranged on the rear, with the carpet transferred after carrying out the 5-7 heating in second with steam under the 100-120 ℃ of temperature, be transferred to the compressor that the bottom is equipped with the thin plate of squeezing blade, compressor is descended, carry out the compacting about 5 seconds, on the top of carpet, make pressing of figure be certain height by the squeezing blade all around, present third dimension, afterwards, be transferred to the cooler that is arranged on the back, under 0 ℃ of condition, carry out the cooling rapidly in 10 seconds, make various figure three-dimensional.
2. the formation method of the space pattern of a carpet is characterized in that,
The 1st operation (thin plate manufacturing)
Determine to make picture, pattern, figure and the literal etc. of carpet three-dimensional, utilize computer graphic technology, produce the squeezing blade of fixed picture, pattern, figure and literal form, it is mounted to the top of glued board, afterwards, exerts pressure by compressor on top, penetrate glued board, in the bottom of glued board, produce with certain altitude outstanding, the squeezing blade of picture, pattern, figure and literal form, form thin plate, it is arranged on the bottom of compressor, carries out after the above-mentioned preparation
The 2nd operation (carpet three-dimensional)
The carpet that batches is drawn by guide reel, the cutting machine at the rear by being arranged on guide reel, according to the desired certain intervals cutting of user, it is transferred to the steam heater that is arranged on the rear, with the carpet transferred after carrying out the 5-7 heating in second with steam under the 100-120 ℃ of temperature, move to the compressor that the bottom is equipped with squeezing blade thin plate, make the pressure decline of contracting, carry out the compacting about 5 seconds, by the top of squeezing blade at carpet, make figure around press and to be certain height, present third dimension after
At this moment, the thin plate of the squeezing blade of visualization around the figure of in said procedure, preparing, on compressor, this compressor at first descends, and is compressed to certain degree of depth.The thin plate of the squeezing blade of internal imageization around having, be attached to other compressor, this compressor is descended, and with have above-mentioned around the compressor of squeezing blade thin plate of visualization compare, press more shallowly a little, have and make the more other center compressor of the squeezing blade thin plate of visualization of core, descend at last, its compacting height is identical with formation compressor all around.Afterwards, be transferred to the cooler that is arranged on the rear,, produce multiple vivid figure, present three-dimensional in the cooling of carrying out under 0 ℃ the condition about 10 clocks rapidly.
3. a carpet space pattern forms device, it is characterized in that,
Comprise with the lower part, draw the guide reel of the carpet (1) that batches in coiling machine by guide reel; Be arranged on above-mentioned guide reel 2 back, and the cutter sweep that cuts at regular intervals; Be the back that certain intervals is arranged on above-mentioned shearing device, and the steam heater that the carpet of transferring is heated with steam; Be arranged on the back of above-mentioned steam heater (3), and the compression set that moves up and down; Be arranged on the back of top compression set, and with the cooler that cools off rapidly of carpet of compacting.
4. the space pattern according to the carpet of claim 3 forms device, it is characterized in that,
Above-mentioned compression set comprises with the lower part, and superincumbent hydraulic press is set; The compressor that is provided with at the end of hydraulic press; And the thin plate that adheres in the bottom of compressor, above-mentioned thin plate formation comprises having certain thickness glued board; And have the glued board of penetrating, a part is to the squeezing blade of the outstanding pictorial pattern form in the lower end of glued board.
5. according to the formation device of the space pattern of the carpet of claim 5, it is characterized in that,
The formation of above-mentioned thin plate comprises having certain thickness glued board; And have the glued board of penetrating, a part is to the squeezing blade of the outstanding pictorial pattern form in the lower end of glued board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510002425 CN1807744A (en) | 2005-01-21 | 2005-01-21 | Apparatus for forming stereo pattern on blanket and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510002425 CN1807744A (en) | 2005-01-21 | 2005-01-21 | Apparatus for forming stereo pattern on blanket and use method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN1807744A true CN1807744A (en) | 2006-07-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510002425 Pending CN1807744A (en) | 2005-01-21 | 2005-01-21 | Apparatus for forming stereo pattern on blanket and use method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101802288A (en) * | 2007-09-04 | 2010-08-11 | 冈正子 | Method of producing fabric having fixed concavo-convex pattern, fabric having fixed concavo-convex pattern and articles using the same |
| CN103290644A (en) * | 2013-04-29 | 2013-09-11 | 温州音易鞋业有限公司 | Shoe pad embossing technology and apparatus thereof |
| CN105040344A (en) * | 2015-08-14 | 2015-11-11 | 江苏鼎新印染有限公司 | Cloth embossing device |
| CN106835591A (en) * | 2017-01-18 | 2017-06-13 | 龙福环能科技股份有限公司 | A kind of manufacture method of polyester carpet three-dimensional flower pattern |
-
2005
- 2005-01-21 CN CN 200510002425 patent/CN1807744A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101802288A (en) * | 2007-09-04 | 2010-08-11 | 冈正子 | Method of producing fabric having fixed concavo-convex pattern, fabric having fixed concavo-convex pattern and articles using the same |
| CN103290644A (en) * | 2013-04-29 | 2013-09-11 | 温州音易鞋业有限公司 | Shoe pad embossing technology and apparatus thereof |
| CN105040344A (en) * | 2015-08-14 | 2015-11-11 | 江苏鼎新印染有限公司 | Cloth embossing device |
| CN106835591A (en) * | 2017-01-18 | 2017-06-13 | 龙福环能科技股份有限公司 | A kind of manufacture method of polyester carpet three-dimensional flower pattern |
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