CN1804180A - Button-sewing machine - Google Patents

Button-sewing machine Download PDF

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Publication number
CN1804180A
CN1804180A CN 200610003687 CN200610003687A CN1804180A CN 1804180 A CN1804180 A CN 1804180A CN 200610003687 CN200610003687 CN 200610003687 CN 200610003687 A CN200610003687 A CN 200610003687A CN 1804180 A CN1804180 A CN 1804180A
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CN
China
Prior art keywords
action
suture
line
eedle
button
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Pending
Application number
CN 200610003687
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Chinese (zh)
Inventor
小野安志
小田洋
坂本真一
吉田文彦
植田昌彦
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Juki Corp
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Juki Corp
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Publication date
Application filed by Juki Corp filed Critical Juki Corp
Publication of CN1804180A publication Critical patent/CN1804180A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B3/00Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
    • D05B3/12Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing for fastening articles by sewing
    • D05B3/14Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing for fastening articles by sewing perforated or press buttons
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/006Control knobs or display means

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The sewing agent (89) delivers instruction to start the sewing process and the thread retaining delivers instructions to implement a thread retaining. Sewing control (81) exercises operating control for series sewing, needle handling (by the vertical and the positioning mechanisms) and thread cutting and retaining. The thread holder comprises a thread catch member for seizing a front thread final part and an actuator (72) for moving the catch member to a front and rear position to the thread. A contriving preparation instruction input agent (83) delivers instruction and contriving preparation control (81) exercises operating control for adjusting the needle into a contriving position between a upper and lower dead center through the vertical mechanism and an operating control for withdrawing a mobile structure around a vertical path of the needle after receipt of the input of an instruction from the contriving input agents.

Description

Button sewing machine
Technical field
The present invention relates to a kind of button sewing machine that carries out the maintenance of suture end.
Background technology
Button sewing machine in the past, have the knee-action mechanism that drives eedle on the above-below direction, in the maintenance of carrying out button below the eedle button maintaining body, relative positioning eedle and button detent mechanism, cut off suture shut-off mechanism, with the suture holding device of the leading section of the suture that suture almost keeping simultaneously of cutting off is extended downwards from the through wires hole of eedle by shut-off mechanism, keep on the needle plate as the cloth maintaining body of the cloth of sewn object and the action controlling organization that carries out above-mentioned each action that constitutes control.
And, if operating personnel carry out the instruction input of making by starter pedal, then utilize the synergy of knee-action mechanism and detent mechanism, pin is located eedle and button mutually by falling, insert logical eedle according to the order of setting for each through wires hole of button on one side, handle the needle on one side, if the end of job of handling the needle that sets, then carry out the cut-out of suture at the downside of needle plate, with cut off suture almost simultaneously, keep the suture of connection from the eedle to the cloth by the cloth maintaining body, afterwards, the Unwinding line that carries out the cut-out leading section of suture is pulled out from cloth moves, and, the leading section of the suture that clamping is gone out by Unwinding carries out line and keeps (for example, with reference to patent documentation 1).
That is, when the instruction of being implemented to make by starter pedal is imported, except situation about promptly stopping, carrying out above-mentioned a series of actions continuously.
[patent documentation 1] spy opens the 2002-355453 communique
; do not keep operation if do not carry out above-mentioned line; when then making next time; handling the needle at first; because thread end is not held; then be in the thread end of free state and the suture of the pin that newly falls twines, the pimple of residual winding state on the surface of cloth (so-called " Bird's Nest state ") can cause the reduction of quality of sewing.
But, above-mentioned button sewing machine in the past, owing to only carry out the driving of suture holding device in a series of terminal stages of making action, so, during making at first after main power source is connected, perhaps, because causing, thread-changing, tangent line and broken needle etc. must under the state that does not carry out the line maintenance, begin to make under the situation of making the operation interruption, restarting by the suture device.
Therefore, operating personnel at Sewing machines are pinching the initial stitching of formation under the slotting state that leads to the leading section of the suture in eedle and keep with hand, perhaps, when sewing finishing, be purpose only with the leading section that keeps suture, use unwanted cloth once to sew, that is, carry out so-called " give up and make ".
But, keeping an end of suture to carry out under the situation of making on one side with hand on one side, if take place to cause broken string accidentally with hand-held line, the problem that then causes commodity value to reduce by the pricking wound sewings, the length that is connected in the line end on the stitching of making beginning is elongated, make and after sewing finishing, have to cut off line end, carry out numerous and diverse operation with hand.
And, since in nail catcher is made, give up make in, the time of need carrying out a stitch cycle, and, must take off the button made etc. in making giving up, cause the problem that operating efficiency reduces.
Summary of the invention
The objective of the invention is to not sell at a discount, do not need numerous and diverse operation, and can improve operating efficiency.
The button sewing machine of being put down in writing according to technical scheme 1, adopt following formation, that is, have: above-below direction drive eedle knee-action mechanism, below eedle, carry out the maintenance of button the button maintaining body, to described eedle and button carry out relative positioning detent mechanism, cut off the shut-off mechanism of suture and the suture holding device of the leading section of the suture that keeps passing from the through wires hole of described eedle; Also comprise: make beginning instruction make the instruction input mechanism; Make the action controlling organization, it accepts to make the instruction input of making execution that the instruction input mechanism sends by this, carry out a series of action control of making action, described a series of action of making, comprise: the action of being undertaken by the synergy of described knee-action mechanism and described detent mechanism of handling the needle, keep action with the cut-out action of the suture that is undertaken by described shut-off mechanism with by the suture that described suture holding device carries out; Keep the action controlling organization with line, its line of accepting to be sent by line hold instruction input mechanism keeps the instruction input of execution, and the suture that carries out only carrying out by described suture holding device keeps the action control of action.
The invention that technical scheme 2 is put down in writing, the invention of being put down in writing with technical scheme 1 has identical formation, and has a threading warming-up exercise controlling organization, the instruction that its threading of accepting to be sent by threading preparation instruction input mechanism is prepared to carry out is imported, the action control that execution makes the action control of the threading position of described eedle between top dead-centre and bottom dead centre by described knee-action mechanism and the removable formation around the knee-action path of described eedle is kept out of the way, described line hold instruction input mechanism sends threading at described threading preparation instruction input mechanism and prepares can import after the instruction input of execution.
The invention of being put down in writing according to technical scheme 3, have and technical scheme 1 or 2 identical formations, and, the suture holding device, have the line seizure parts of catching suture with leading section, with make this line and catch the execution unit that parts move towards the suture of the through wires hole that passes eedle and at progressive position and going-back position, import as the instruction that the line that is sent by line hold instruction input mechanism keeps carrying out, can import the instruction that line seizure parts advanced position and going-back position are moved respectively separately, line keeps the action controlling organization, keep action as suture, carry out making line catch parts for execution unit and advance according to the move of advanced position, make the line that has advanced catch the action control that parts retreat according to the move of the position of drawing back.
(invention effect)
Invention according to technical scheme 1, when the leading section of suture be in maintained state by the suture holding device and the situation that begins to make under, if operating personnel by Sewing machines, acceptance is by making the instruction input of making execution that the instruction input mechanism sends, and then comprises by what knee-action mechanism and the synergistic action of handling the needle of detent mechanism, cut-out action, the suture by the suture holding device of suture by shut-off mechanism kept moving a series ofly making action.
On the other hand, during making at first after main power source is connected or since line replacing, broken string or broken needle etc. make when making has no progeny in the operation restarts, operating personnel by Sewing machines, carry out keeping the instruction input of execution, can only carry out the suture that is undertaken by the suture holding device and keep action from the line of line hold instruction input mechanism.
Therefore, in the present invention, do not remain on making of state on the suture holding device, can disobey armrest work industry or give up operation and carry out, therefore, eliminated numerous and diverse property from the leading section of suture, and, can realize the raising of operating efficiency.
The invention of being put down in writing according to technical scheme 2, initial make, line is changed or situation such as eedle replacing under, must make the leading section of suture insert the through wires hole of logical eedle.Therefore, prepare the instruction input carried out if having the threading that sends from threading preparation instruction input mechanism by the operating personnel of Sewing machines, then utilize the execution of knee-action mechanism to make the action control of the threading position of eedle between top dead-centre and bottom dead centre, set easily suture is inserted the height that leads to eedle.In addition, the action control that execution is kept out of the way the knee-action path removable formation on every side of eedle like this, can easily make suture insert the operation of leading on the eedle.
And then, line hold instruction input mechanism, by after the instruction input of preparing to carry out from the threading of threading preparation instruction input mechanism, importing, then after carrying out threading for eedle, can carry out line keeps, can carry out line under the state at logical, clear and definite place and keep being inserted, then can realize stabilisation, smoothization of operation by suture.
The invention of being put down in writing according to technical scheme 3, during making at first after main power source is connected, perhaps have no progeny when restarting in the operation owing to line replacing, broken string or broken needle etc. make to make, utilize line hold instruction input mechanism, by the move of input advanced position, make line catch parts and move to progressive position and standby.Under this state, the operating personnel of Sewing machines can be suspended to the leading section that line is caught parts with inserting the end that leads to the suture on eedle.This operation also can be by manually carrying out.Then,, make line catch parts and retreat, thus, carry out line and keep by the draw back move of position of input.
In addition, preferably when carrying out suture maintenance action by the instruction input of making execution, to making its process that retreats, need not wait for the instruction input of moving the position of drawing back, and can carry out transferring to the control that retreats automatically in the forward travel state of catching parts from line from advancing.
During making at first after main power source is connected,, lead on eedle and the front end must be carried out line in the suture that does not have held state and caught for inserting perhaps because line replacing, broken string or broken needle etc. make to make has no progeny in the operation when restarting.Therefore, catch the action that moves forward and backward of parts carries out according to different instructions respectively by line, then the operating personnel of Sewing machines can be by handwork, the leading section of suture is suspended to the leading section that line before stepping back the position and moving is caught parts, like this, can suppress the seizure error of suture effectively.
Description of drawings
Fig. 1 is the stereogram of main composition of the button sewing machine of expression embodiments of the invention.
Fig. 2 is the calcspar of the main composition of expression button sewing machine.
Fig. 3 is the flow chart of the processing of the action controlling organization in the making of expression button sewing machine.
Fig. 4 is the demonstration example of carrying out input picture data by guidance panel.
Fig. 5 is the demonstration example of carrying out the threading picture by guidance panel.
Fig. 6 is the demonstration example of making picture.
Among the figure: 11-eedle, 12-needle plate, 13-button maintaining body, 16-thread take-up tension lever, the 21-motor of sewing machine, 22-cloth maintaining body, 23-compress cylinder body, 26-tangent line cylinder body, 31-button X-axis motor, 32-button Y-axis motor, 33-button Z axle motor, 34-cloth Y-axis motor, 35-balancing point motor, 70-suture holding device, the 72-line keeps cylinder body, 80-moves controlling organization, 81-CPU, 82-memory, the 83-guidance panel, 87-external memory storage, 100-button sewing machine.
The specific embodiment
Below, based on Fig. 1~Fig. 6, the button sewing machine 100 of embodiments of the invention is described.
Fig. 1 is the stereogram of the main composition of expression button sewing machine 100.Fig. 2 is the calcspar of the main composition of expression button sewing machine 100.
Button sewing machine 100 is eedle 11 and looper (the omitting diagram) actings in conjunction by knee-action, utilizes suture that button is pinned to Sewing machines on the cloth.
Button sewing machine 100, its integral body erect upward by the Sewing machines base plate 103 that is positioned at its underpart, from an end at the rear of Sewing machines base plate 103 setting the vertical main body section 101 of Sewing machines, extend the head of sewing machine 102 that is provided with from the top of the vertical main body section 101 of Sewing machines along Sewing machines base plate 103 and constitute, the Sewing machines profile that is made of these parts roughly is the コ font.
And, in the following description, extending the directions that are provided with top parallel, the head of sewing machine 102 of needle plate 12 described later is Y direction, is X-direction with the top parallel direction vertical with Y-axis of needle plate 12, is Z-direction with the top vertical direction of needle plate 12.
(Sewing machines)
Button sewing machine 100, as shown in Figure 1, has the knee-action mechanism (omitting diagram) that drives eedle 11 along the vertical direction, the button maintaining body 13 that below eedle 11, keeps button, the detent mechanism of relative positioning eedle 11 and maintained button, maintenance is as the cloth maintaining body 22 of the cloth of the sewn object of mounting above needle plate 12, never illustrated line supply source carries out the extraction of line and the thread take-up tension lever 16 that carries out the lifting of suture from cloth one side according to the knee-action of eedle 11, between thread take-up tension lever 16 and line supply source, the suture of extracting out is applied first needle-thread tensioning control device 64 of tension force, the clip mechanism 61 of the extraction of temporary transient restraining line between this first needle-thread tensioning control device 64 and thread take-up tension lever 16, taking out the Unwinding line apparatus 62 that from the line supply source suture Unwinding gone out under the state of line restriction by clip mechanism 61, the 2nd Unwinding line apparatus 63 that line direction upstream side goes out suture Unwinding from the line supply source of taking out at a Unwinding line apparatus 62, between thread take-up tension lever 16 and eedle 11, the suture of extracting out is applied second needle-thread tensioning control device 65 of tension force, have and to make eedle 11 insert the needle plate 12 of logical pin hole, in stowing, be configured in eedle 11 below keep the ligulate element 15 of cloth, the movable cutting knife (omitting diagram) of the shut-off mechanism of suture is cut off in conduct below needle plate 12, below this movable cutting knife, form the looper (omitting diagram) of suture wire loop, the action controlling organization 80 that the suture of eedle 11 sides after cutting off is extracted out from cloth and kept the suture holding device 70 of suture leading section and carry out action control of above-mentioned each formation.
In addition, the formation of these each ones in the button sewing machine 100 and the action of the nail catcher that carries out, because with known identical, so, do not add detailed description at this, only its summary is described.
(knee-action mechanism and needle plate)
Knee-action mechanism, be provided in the inboard of head of sewing machine 102, and, have along its long side direction and can reciprocally support the shank supporter of the shank that keeps eedle 11 and change the rotary driving force of motor of sewing machine 21 into the reciprocal driving force of straight ahead and the transmission mechanism that transmits.The shank supporter is the center with the Y direction, is provided in rotationally in the head of sewing machine 102, can make shank from along the state-transition of Z-direction for being that rotate at the center with the Y direction.Thus, can make the eedle 11 of the bottom that remains on shank carry out balancing point along X-direction.
When making, knee-action mechanism by the driving of motor of sewing machine 21, drives eedle 11 along the vertical direction.
And, below eedle 11 that this knee-action mechanism is kept, be provided with needle plate 12, on this needle plate 12, form and make eedle 11 insert logical pin holes.Below this needle plate 12, described movable cutting knife is set, and, below more, be equipped with the wire element and the looper (looper) that are used to carry out chain-type stitch.
(cloth maintaining body)
Cloth maintaining body 22 with respect to liftably being provided with above the leading section of Sewing machines base plate 103, also is provided with the compress cylinder body 23 that applies this lifting action in the lump.And, by the driving that utilizes compress cylinder body 23 cloth maintaining body 22 being applied down maneuver, the cloth on the needle plate 12 is kept thereby can carry out cloth by this needle plate 12 and cloth maintaining body 22 clampings.
(button maintaining body)
Button maintaining body 13 carries out the maintenance of button between eedle 11 and needle plate 12.This button maintaining body 13 keeps in per two modes of arranging along X-direction of four buttonholes that will be arranged on the button.And, be a rotary cylinder-block 25 of the button half-twist that keeps in order to carry out making, to be provided with in the lump making with the X-direction around root, like this, button is kept with the state that erects.
(detent mechanism)
Above-mentioned detent mechanism, the button that relative positioning is kept by eedle 11 and maintaining body 13, and can carry out the location of eedle 11 and sewn object.Promptly, detent mechanism, have make button maintaining body 13 along X-direction carry out running fix button X-axis motor 31, make button maintaining body 13 along Y direction carry out running fix button Y-axis motor 32, make button maintaining body 13 carry out the button Z axle motor 33 of running fix along Z-direction, therefore, Jie can be positioned at button on the optional position of X-Y plane by button maintaining body 13.That is,, button can be located arbitrarily with respect to eedle 11.In addition, can carry out the lifting of button by button maintaining body 13.
In addition, detent mechanism, the balancing point motor 35 that the shank supporter that have cloth Y-axis motor 34 that the top that makes the Sewing machines base plate 103 that comprises needle plate 12 moves back and forth along Y direction, makes knee-action mechanism rotates along the circumference of Y direction.Thus, can locate eedle 11 arbitrarily, and can locate the cloth that is kept by cloth maintaining body 22 arbitrarily along Y direction along X-direction, so, cloth can be positioned at arbitrarily on the optional position of X-Y plane with respect to eedle 11.
(looper)
Jie disposes not shown looper by movable cutting knife (omitting diagram) below needle plate 12.This looper is connected with lower shaft, and this lower shaft has same number of revolutions with the main shaft with the driving force of the above-below direction that knee-action mechanism is applied eedle 11 and is driven in rotation.And, looper has from passing cloth and suture inserts the hook shape portion that the eedle 11 below needle plate 12 is provoked suture of leading to together, drive by rotation, with the knee-action cycle of eedle 11, below cloth, form suture loop, and the wire loop of new formation is inserted in the ring that leads to formation in the past.And the wire loop that the wire loop that is newly formed is inserted logical former formation is tied tight by the lifting of the line that utilizes thread take-up tension lever 16 and carry out, forms tubercle.
(movable cutting knife)
Not shown movable cutting knife, be provided between needle plate 12 and the looper (omitting diagram), supported by fulcrum along above-below direction, and, by tangent line cylinder body 26, shake with the face almost parallel ground of needle plate 12, shake the end at it, in the suture loop that the pin that finally falls after the driving of eedle 11 stops to form, cut off than looper also near the part of extracting the direction downstream out.
(thread take-up tension lever)
Thread take-up tension lever 16 is supported by not shown driving mechanism above suture 11, carrying out knee-action with the 11 identical cycles of eedle, and, carry out knee-action mutually in position near eedle 11.This thread take-up tension lever 16 is provided with the inserting hole of suture.On the other hand, below thread take-up tension lever 16, be installed with the eyelet strip 17 that forms two through holes, insert logical in turn from inserting hole, the another one through hole of a through hole, thread take-up tension lever 16 from the suture that the line supply source is extracted out.Therefore, by the rising of thread take-up tension lever 16, extract the direction upstream side out at the line of this thread take-up tension lever 16, suture is applied be used for the tension force extracted out from the line supply source, then online extraction direction downstream applies to make to suture and is formed on the tension force that the ring below the cloth is tied tight.
(ligulate element)
Ligulate element 15 is formed blade geometry, keeps cloth at its leading section with the state that turns back, and, this leading section is set near the positive lower position of eedle 11, carry out stowing.This ligulate element 15, its end are rotated freely by main body frame 104 and support, and when carrying out stowing and making outside root is made, can keep out of the way the position of leaving from the below of eedle 11.
Promptly, ligulate element 15, its end is at the leading section of Sewing machines base plate 103, with the X-direction is the center, support rotationally, when making (cloth is set on the needle plate 12, and that carries out that button stitching makes) on the spot, its leading section is kept out of the way to the direction of leaving from eedle 11, carrying out stowing or when root is made, in the mode of leading section, by manually making its rotation near the knee-action path of eedle 11.At this moment, on ligulate element 15, be provided with ligulate member sensor device 27 in the lump, be used to detect of the rotation of its leading section near the knee-action path of eedle 11, if detect, then drive the ligulate element cylinder body 28 that is arranged in the lump on the ligulate element 15, thereby the leading section of ligulate element 15 is applied in rotatory force, till the knee-action path near eedle 11.
(first needle-thread tensioning control device)
First needle-thread tensioning control device 64 is installed in the front upper of the head of sewing machine 102 of Sewing machines, be equipped with on the main body frame 104 fixed disk, with the movable plate of this fixed disk contact separation freely, the solenoid that movable plate is moved on the contact separation direction.And, between fixed disk and movable plate, insert the logical suture of extracting out from the line supply source, by solenoidal driving, movable plate is drawn towards fixed disk one side, and with the load clamping suture of regulation, the frictional force of moving each dish applies the tension force of regulation to the suture of extracting out.Above-mentioned solenoid can carry out the switching of suture clamp position and release conditions according to the control signal of not shown control part.
(clip mechanism and a Unwinding line apparatus)
Between face side, first needle-thread tensioning control device 64 and the thread take-up tension lever 16 of the head of sewing machine 102 of Sewing machines, be disposed with the 2nd Unwinding line apparatus 63, a Unwinding line apparatus 62, clamp apparatus 61 in turn from the extraction direction upstream side of suture.
Clamp apparatus 61, have face by main body frame 104 shake the line grip block (omitting diagram) that supports freely and make this line grip block shake end and eyelet strip 17 be abutted against below by pressing spring (omission illustrates).Suture from line grip block (omit diagram) shake the end above and eyelet strip 17 below between pass and set, by limiting the extraction line according to the frictional force that elastic force produced by pressing spring (omit and illustrate).And, though line grip block (omitting diagram) is always by pressurizeing on the clamping direction by pressing spring (omitting diagram), but can press by pressing spring by pressure-producing part (the omitting diagram) opposing of a Unwinding line apparatus 62 described later, along with the action of a Unwinding line apparatus 62, remove the extraction restriction state of suture.
The one Unwinding line apparatus 62 is devices of extracting the suture of specific length for the formation of making wire loop of first pin of making when beginning smoothly in advance from the line supply source out, is configured in the front that suture is extracted direction out with respect to clip mechanism 61.
(the 2nd Unwinding line apparatus)
The 2nd Unwinding line apparatus 63 is the formation for the suture loop of first pin of making when beginning smoothly, with a Unwinding line apparatus 62 together, extract the device of the suture of specific length in advance out from the line supply source, in order to be used for corresponding various making, formation can be regulated the formation that it takes out the line amount arbitrarily.The 2nd Unwinding line apparatus 63 as shown in Figure 1, is configured in the front that suture is extracted direction out with respect to a Unwinding line apparatus 62.
(second needle-thread tensioning control device)
Second needle-thread tensioning control device 65 is arranged on the below of eyelet strip 17,11 the suture of extracting out is applied tension force from thread take-up tension lever 16 to eedle.
(suture holding device)
Below, the suture holding device 70 of Sewing machines among the present invention is described.
As shown in Figure 1, the suture holding device 70 of Sewing machines be set at eedle 11 near, stipulate make after, below the cloth of the suture that is connected to cloth from eedle 11, the suture of eedle 11 sides that will cut off by movable cutting knife (omit diagram) is extracted out from cloth, and has the function that keeps suture.
Promptly, suture holding device 70, having the line of catching in the mode of provoking the suture that dangles from the leading section of eedle 11 downwards catches parts 71, keeps cylinder body 72 and as the leaf spring 73 of the elastomeric element below the sliding-contact line seizure parts 71 as the line that makes line catch the driving mechanism that parts 71 advance and retreat move, shift and draw back mobile the time when catch advancing of parts 71 from line, it is near to tangle the suture and the Unwinding that draw from eedle 11, line is drawn in line catch between parts 71 and the leaf spring 73, keep.
(control system of button sewing machine)
Below, the control system of button sewing machine 100 is described.Button sewing machine 100 is provided with the action controlling organization 80 that comprises as the CPU81 of controlling organization, and each one is connected on this action controlling organization 80.
That is, on action controlling organization 80, be connected with guidance panel 83, power switch 84, temporary transient shutdown switch 86, starter pedal 89.In addition, be situated between, on action controlling organization 80, connecting the external memory storage 87 of portable non-volatile flash memory device by guidance panel 83.
And, on action controlling organization 80, Jie is by not shown interface and drive circuit, be connected with motor of sewing machine 21, button X-axis motor 31, button Y-axis motor 32, button Z axle motor 33, cloth Y-axis motor 34 and balancing point motor 35 respectively as the control object, like this, can be to the beginning of rotation, stop, rotary speed, anglec of rotation tolerance etc. control.
And, on action controlling organization 80, Jie is by not shown interface and drive circuit, be connected with and drive various cylinders respectively, be the electromagnetic valve 88 of compress cylinder body 23, rotary cylinder-block 25, tangent line cylinder body 26, ligulate element cylinder body 28, line maintenance cylinder body 72, like this, can carry out the drive controlling of each cylinder body 23,25,26,28.
In addition, on action controlling organization 80, Jie is by not shown interface and drive circuit, be connected with each solenoid that drives a Unwinding line apparatus 62, the 2nd Unwinding line apparatus 63, first needle-thread tensioning control device 64, second needle-thread tensioning control device 65, like this, can carry out the drive controlling of a Unwinding line apparatus 62, the 2nd Unwinding line apparatus 63, first needle-thread tensioning control device 64, second needle-thread tensioning control device 65 respectively.
Guidance panel 83, be the operating personnel of the Sewing machines stowing that never carries out making around root, around root by seam, button such as makes, makes on the spot at the kind of selecting the button method of sewing down, the sewing conditions that the nail catcher that input is selected is made etc. perhaps show the sewing condition that sets and make the mechanism of situation etc.Promptly, guidance panel 83 is to comprise the display unit of the demonstration of carrying out various display images and the output device of the soft-touch control that is provided with on the surface of its display surface, under the input picture show state of regulation, by contact and input instruction, the setting that can stipulate and data input.
Externally in the memory 87, stored and carried out nail catcher and make necessary a plurality of stitch data.In a stitch data, stored pin number when carrying out a series of actions that nail catcher makes, be used for by respectively be directed to position coordinates that eedle 11 carries out the location of the location of button and cloth, and other make needed various setting.
This stitch data, also can generate by the computing of CPU81 by utilizing the various parameters of guidance panel 83 inputs, externally newly set up in the memory 87, also can be connected to action controlling organization 80 enterprising enforcements usefulness from the external memory storage 87 that the input mechanism beyond the Sewing machines will import stitch data.
CPU81 is provided with memory (storing mechanism) 82, the various programs of storage in this memory 82.Especially in memory 82, collection is useful on the various programs of making control described later of carrying out.
Power switch 84 is to be used to make button sewing machine 100 to be in the ON/OFF switch of "on" position.Temporary transient shutdown switch 86 is the switches that are used for temporarily stopping after making beginning.In addition, starter pedal 89 be carry out of the present invention make sign on make the instruction input mechanism, be to be under the ON state at main power source, the foot pedal of the driving of output Sewing machines initiating signal, beginning motor of sewing machine 21.
(button sewing machine make action)
Fig. 3 is the flow chart of expression by the processing of the above-mentioned action controlling organization of making 80 that constitutes the button sewing machine 100 that forms, and Fig. 4 is the demonstration example of carrying out input picture data by guidance panel 83., Fig. 5 is the demonstration example of threading picture.Fig. 6 is the demonstration example of making picture.
Based on Fig. 3 to Fig. 6, illustrate by what action controlling organization 80 carried out and make processing.
At first, if input power switch 84, then CPU81 handling procedure according to the rules as shown in the input picture data of Fig. 4, carries out the control (step S1) of guidance panel 83.
This input picture data is to be used to generate above-mentioned stitch data and the picture that carries out the numerical value input of various parameters, except newly-built stitch data, also be used for showing for a plurality of stitch datas of being stored from external memory storage 87 read one input, shift stitch mode stitch mode switch W1, be used to carry out the feed-through switch W2 that threading is handled.That is, guidance panel 83 can have the function as mechanism after the stitch mode by showing stitch mode switch W1, by showing feed-through switch W2, can have the function as threading preparation instruction input mechanism.
Then, CPU81 handling procedure according to the rules under the input picture data show state, detects have or not (the step S2) of feed-through switch W2 input.
If there is not the input of feed-through switch W2, then transfer to the operation of step S12.
Then, if detect the input of feed-through switch W2, then CPU81 carries out the threading processing by handling procedure according to the rules, can realize the function as threading warming-up exercise controlling organization.So-called threading is handled, be meant operating personnel for suture from the through wires hole of eedle 11 pass and carry out handwork suitable state and for eedle 11 with and the processing of the shift action stipulated of on every side formation.
Be specially,, carry out the shown action control (step S3) of threading picture of Fig. 5 for guidance panel 83.
In addition, drive motor of sewing machine 21, and by knee-action mechanism, the bottom that makes eedle 11 is high position on than needle plate 12 at least, through wires hole for around the action control that positions with the height that passes suture easily of formation.
In addition, drive button Y-axis motor 32, make button maintaining body 13 keep out of the way the action control (step S4) of vertical main body section 101 sides of Sewing machines.
And, drive compress cylinder bodies 23 by electromagnetic valve 88, the action control that the cloth maintaining body is incited somebody to action for 22 times.
And then; at the Sewing machines face; be provided with the front side (operator's side) that covers eedle 11 translucent cover, be eye protection cover and the cylinder that moves it, drive cylinder by electromagnetic valve, make eye protection cover on the action control of moving on the direction that slave pin 11 leaves.
By these action control; make suture 11 be positioned at the height that is fit to the threading operation, the formation around the suture 11 is kept out of the way mobile in the direction of leaving from eedle 11; thereby guarantee that the space around the eedle 11 is enough spacious, can be easily and successfully carry out the threading operation.
The threading picture is the picture of the executing state of expression threading processing, and line maintained switch W3 represents that being used to carry out line keeps handling, and end switch W4 represents to be used to import the end of threading.That is, guidance panel 83 by expression line maintained switch W3, plays the effect as line hold instruction input mechanism.
Then, CPU81 handling procedure is according to the rules represented under the state at the threading picture, detects the input (step S5) that wireless maintained switch W3 is arranged.When not having line maintained switch W3 input, transfer to the processing of step S9, detect the input that has or not threading end switch W4.
In addition, when detecting the input of outlet maintained switch W3, CPU81 carries out line by handling procedure according to the rules and keeps handling, and plays the effect (step S6) that keeps the action controlling organization as line.Promptly, if press moving-wire maintained switch W3, then CPU81 catches the progressive position that parts 71 move to the below of eedle 11 with line, and, by continuing pusher wire maintained switch W3, keep line and catch parts 71 and be positioned at progressive position, the pushing of line maintained switch W3 then made and catch the action control that parts 71 retreat into retreating position if stop.
Be specially, keep cylinder body 72, make line catch the action control that parts 71 advance by electromagnetic valve 88 drive wires.
Owing at this moment wait, suture only is in inserts the state that leads in eedle 11, so suture is not in the state that is stretched, can not hang over the front end crook that the line that advances is caught parts 71 well.Therefore, operating personnel must be suspended to suture on the crook of line seizure parts 71 by handwork.
Then, online seizure parts 71 move to after the progressive position, are tangling under the state of suture, if stop pusher wire maintained switch W3 (step S7), then keep cylinder body 72, make line catch the parts 71 action control that the position moves of drawing back by electromagnetic valve 88 drive wires.Thus, the front end that line is caught parts 71 passes through near the of eedle 11, near its front end crook will be inserted the leading section that leads to the suture in the through wires hole of eedle 11, provoke, further, move line to and catch between parts 71 and the leaf spring 73, carry out the maintenance (step S8) of suture front end at going-back position.
Then, under the state that the threading picture is represented, detect the input (step S9) that has or not threading end switch W4, under the situation that does not have input, turn back to the processing of step S5, detect the input that wireless maintained switch W3 is arranged once more.
In addition, when carrying out the input of threading end switch W4, transfer to the processing of step S10.
In step S10, CPU81 carries out the demonstration of making picture of Fig. 6 by the predetermined process program.
Then, make the formation of each one that in described threading is handled, moves turn back to the action control (step S11) of original position.That is, eedle 11 is kept out of the way the top, and button maintaining body 13 advances mobile, and cloth maintaining body 22 rises, and guard for eyes turns back to the position of the front side that covers eedle 11.
In addition, making under the state that picture represents, becoming and be used for being undertaken setting buttons and on needle plate 12, setting wait the activity duration (the step S12) of cloth to button maintaining body 13 by operating personnel.
And then CPU81 handling procedure according to the rules detects the input (step S13) that has or not stitch mode switch W1.That is, if the input of this stitch mode switch W1 is arranged, the setting that then is judged as the button that undertaken by operating personnel and cloth finishes, and transfers to step S14, carries out the demonstration (step S14) of stitch mode display frame (Fig. 6).And CPU81 drives compress cylinder body 23 by electromagnetic valve 88, carries out the action that cloth maintaining body 22 is descended and controls and drive button Z axle motor, button maintaining body 13 is adjusted to the action control of the height that is fit to make.
In addition, (step S13: not), then turn back to the processing of step S2, detect the input that has or not feed-through switch W2 once more when not having the input of stitch mode switch W1.
On the other hand, under the show state of stitch mode display frame, if detect the input of starter pedal 89, then CPU81 makes processing by utilizing the predetermined process program to carry out, and plays as the effect (step S16) of making the action controlling organization.Thus, starter pedal 89 is worked as making the instruction input mechanism.
So-calledly make processing, be meant by the action of handling the needle of the synergy of knee-action mechanism and detent mechanism, utilize movable cutting knife to carry out the cut-out action of suture after handling the needle, then, carry out by suture holding device 70 and carry out a series of processing of making action that suture keeps action.
Be specially, the driving of beginning motor of sewing machine 21, before carrying out the continuous in turn pin that falls, read stitch data, before the pin that falls by the rotation of motor of sewing machine 21, according to the represented position coordinates of data, drive button X-axis motor 31 and button Y-axis motor 32, carry out location with respect to the button of eedle 11, and, drive balancing point motor 35 and cloth Y-axis motor 34 according to position coordinates, carry out the location of cloth with respect to eedle 11.
In addition, when described handling the needle, each needle-thread tensioning control device 64,65, carry out each solenoidal energising control in the mode that produces the line tension that stitch data sets, each Unwinding line apparatus 62,63 carries out each solenoidal energising control in the mode of carrying out the Unwinding line with synchronous stipulated time of the rotation of motor of sewing machine 21.
And, the button by making needed pin number part and the location of cloth, and meanwhile carry out the pin that falls of eedle 11, if the sewing finishing of button, then needle plate 12 drive tangent line cylinder bodies 26 below by electromagnetic valve 88, carry out the cut-out of suture.
And then, with the driving of tangent line cylinder body 26 almost simultaneously, come drive wire to keep cylinder body 72 by electromagnetic valve 88, make line catch the action control that parts 71 advance and retreat.Thus, suture is furthered, and is pulled to line and catches between parts 71 and the leaf spring 73, carries out line for making next time and keeps.
In addition, the line of this moment keeps, owing to almost carry out simultaneously with the cut-out of suture, so, mobile for the suture of extended state by retreating continuously of line seizure parts 71, can automatically tangle the suture front end and keep.
Then, making processing finishes.
(effect of embodiment)
As mentioned above, in button sewing machine 100, not only by carrying out handling the needle of button continuously by starter pedal 89 the making instruction of input, the cut-out of suture, a series of action controls of making action such as the end maintenance of suture, and, because input by line maintained switch W3, can only be inserted in the action control that the end of suture of the through wires hole of suture keeps individually, so, the state once made of execution after power switch 84 input and as yet, carried out the state of the replacing of eedle and suture, as working as situations such as generation broken needle or broken string restart to make, under the situation of also not carrying out the line maintenance, do not need to utilize handwork to keep or give up to make and carry out line and keep, thereby can carry out keeping, eliminated numerous and diverse property as the line of single movement by line, and, can realize the raising of operating efficiency.
In addition, by only can be at threading picture display line maintained switch W3, after power switch 84 input and the as yet state once made of execution, the state that has carried out the replacing of eedle and suture, as working as situations such as generation broken needle or broken string restart to make, when being necessary to carry out threading before the online maintenance, can carry out this threading preparation work and maintenance continuously by Sewing machines, thereby, can realize the high efficiency of operation.
In addition, the action of the line holding device 70 that is undertaken by line maintained switch W3, it is different that line during with common sewing finishing is caught the continuous advance and retreat action of parts 71, stop at progressive position owing to can make line catch parts 71, so, can be by the operating personnel of Sewing machines, the front end that will be the suture of overhang from the front end of suture keeps on the online capture unit part 71 reliably.

Claims (3)

1. button sewing machine has:
Above-below direction drive eedle knee-action mechanism,
Below eedle, carry out the maintenance of button the button maintaining body,
To described eedle and button carry out relative positioning detent mechanism,
Cut off suture shut-off mechanism and
The suture holding device of the leading section of the suture that maintenance is passed from the through wires hole of described eedle; It is characterized in that, comprising:
Make beginning instruction make the instruction input mechanism;
Make the action controlling organization, it accepts to make the instruction input of making execution that the instruction input mechanism sends by this, carry out a series of action control of making action, described a series of action of making, comprise: the action of being undertaken by the synergy of described knee-action mechanism and described detent mechanism of handling the needle, keep action with the cut-out action of the suture that is undertaken by described shut-off mechanism with by the suture that described suture holding device carries out; With
Line keeps the action controlling organization, and its line of accepting to be sent by line hold instruction input mechanism keeps the instruction input of execution, and the suture that carries out only carrying out by described suture holding device keeps the action control of action.
2. button sewing machine according to claim 1, it is characterized in that, also has threading warming-up exercise controlling organization, the instruction that its threading of accepting to be sent by threading preparation instruction input mechanism is prepared to carry out is imported, the action control that execution makes the action control of the threading position of described eedle between top dead-centre and bottom dead centre by described knee-action mechanism and the removable formation around the knee-action path of described eedle is kept out of the way
Described line hold instruction input mechanism after described threading preparation instruction input mechanism sends the instruction input of threading preparation execution, can be imported.
3. button sewing machine according to claim 1, it is characterized in that, described suture holding device, having the line of catching described suture with leading section catches parts and makes this line catch the execution unit that parts move towards the suture of the through wires hole that passes described eedle and at progressive position and going-back position
Import as the instruction that the line that is sent by described line hold instruction input mechanism keeps carrying out, can import the instruction that described line seizure parts advanced position and going-back position are moved respectively separately,
Described line keeps the action controlling organization, keep action as described suture, for described execution unit carry out according to make to the move of described progressive position described line catch parts advance, according to making the line that has advanced catch the action control that parts retreat to the move of described going-back position.
CN 200610003687 2005-01-11 2006-01-11 Button-sewing machine Pending CN1804180A (en)

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JP2005004075 2005-01-11
JP2005004075A JP2006191967A (en) 2005-01-11 2005-01-11 Buttoning sewing machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101538777A (en) * 2008-03-18 2009-09-23 Juki株式会社 Two-needle sewing machine
CN103409953A (en) * 2013-08-22 2013-11-27 新杰克缝纫机股份有限公司 Ultrasonic-based industrial sewing machine control system and method
CN103510278A (en) * 2012-06-14 2014-01-15 大和缝纫机制造株式会社 Winding button-sewing machine

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CN106012313B (en) * 2016-07-30 2019-07-19 武汉市武公服装有限公司 The automatic button of contact positions collating unit

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JPH01113092A (en) * 1987-10-27 1989-05-01 Agency Of Ind Science & Technol Threader in sewing machine
JPH01250297A (en) * 1989-02-17 1989-10-05 Pegasus Sewing Mach Mfg Co Ltd Apparatus for sewing string of loop by hem-overlock machine
JP2969685B2 (en) * 1989-10-09 1999-11-02 ブラザー工業株式会社 Automatic threading threader
JP2884841B2 (en) * 1991-08-08 1999-04-19 ブラザー工業株式会社 sewing machine
JP4035884B2 (en) * 1998-03-20 2008-01-23 ブラザー工業株式会社 sewing machine
JP2004329405A (en) * 2003-05-02 2004-11-25 Juki Corp Button sewing machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101538777A (en) * 2008-03-18 2009-09-23 Juki株式会社 Two-needle sewing machine
CN101538777B (en) * 2008-03-18 2013-05-22 Juki株式会社 Two-needle sewing machine
CN103510278A (en) * 2012-06-14 2014-01-15 大和缝纫机制造株式会社 Winding button-sewing machine
CN103510278B (en) * 2012-06-14 2015-07-22 大和缝纫机制造株式会社 Winding button-sewing machine
CN103409953A (en) * 2013-08-22 2013-11-27 新杰克缝纫机股份有限公司 Ultrasonic-based industrial sewing machine control system and method
CN103409953B (en) * 2013-08-22 2015-09-16 杰克缝纫机股份有限公司 Based on hyperacoustic industrial sewing machine control system and industrial sewing machine control method

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