CN1803912A - Strength and toughness reinforced composite material for automobile console framework - Google Patents

Strength and toughness reinforced composite material for automobile console framework Download PDF

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Publication number
CN1803912A
CN1803912A CN 200510111763 CN200510111763A CN1803912A CN 1803912 A CN1803912 A CN 1803912A CN 200510111763 CN200510111763 CN 200510111763 CN 200510111763 A CN200510111763 A CN 200510111763A CN 1803912 A CN1803912 A CN 1803912A
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China
Prior art keywords
sma
mbs
ebg
poe
glass fibre
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CN 200510111763
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CN100506903C (en
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刘正军
张祥福
周文
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Shanghai Pret Composites Co Ltd
Zhejiang Pret New Materials Co Ltd
Chongqing Pret New Materials Co Ltd
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PULIT COMPOSITE MATERIAL CO Ltd SHANGHAI
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Publication of CN1803912A publication Critical patent/CN1803912A/en
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Abstract

The related preparation method for reinforced toughening composite material used in vehicle instrument board frame comprises: mixing SMA as binary random copolymer with 100 weight shares, 0-20 MBS, 0-30 EBG, and 0-20 POE in mixer for 3-5min; adding the mixture into twin-screw extruder while feeding 5-40 glass fiber from another machine port; then, extruding and granulating to obtain the target. This invention improves material toughness and heat-durability, and meets fully the manufacture request.

Description

A kind of enhancing toughening composition that is used for the automobile instrument framework
Technical field
The present invention relates to a kind of polymer composite, be specifically related to a kind of high heat-resisting, enhancing, toughening composition that is used for the automobile instrument framework.
Background technology
For many years, the whole world automobile enterprise matrix material that is used for the automobile instrument framework mainly contains three classes: glass-reinforced polypropylene, polystyrene/polyhenylene ether (PS/PPO) intermingling material and glass fibre reinforced styrene-copolymer-maleic anhydride (SMA resin).Owing to having good thermotolerance, dimensional stability, processing fluidity and lower cost, glass fibre reinforced styrene-copolymer-maleic anhydride (SMA resin) becomes the strongest rival in this three classes matrix material.The styrene-maleic anhydride copolymer of whole world maximum (SMA resin) manufacturer Nova chemical company is declared, in all Americanized instrument panel brackets, have 2/3rds all to adopt glass fibre reinforced styrene-copolymer-maleic anhydride (SMA resin) material molding to form.
Practical both at home and abroad at present SMA is in the majority with the terpolymer that contains rubber component, the SMA resin of terpolymer is the random copolymers of graft phenylethene-maleic anhydride on rubber, it has excellent comprehensive physical and mechanical property and processing characteristics, at first by the ARCO company Development and Production of the U.S. and be applied, internals, household electrical appliance, office appliance of automobile etc. have been widely used in.At present domesticly can't produce the SMA terpolymer that contains rubber component, but the existing certain throughput of the binary copolymerization SMA that does not contain rubber, this resinoid has better heat-resisting and physicals, but fragility is big, be used for the automobile instrument framework, must be through toughening modifying or glass fibre reinforced modified.
Modification for the SMA that strengthens toughness reinforcing binary copolymerization, many patent reports have been had both at home and abroad, the methods of simple blend that adopt are carried out more, this working method has characteristics easy and simple to handle, easy to implement, as long as adopt suitable twin screw extruder just can finish modification work, the core technology of developing toughness reinforcing enhancing SMA material is the selection of toughner.Introduced with MBS, SAN and glass fibre in the patent of CN1450112A and added simultaneously, improved merely and strengthen the low problem of binary copolymerization SMA material impact intensity with glass fibre.CN1388170A then is by strengthening the ABS that adds MBS and high rubber content among the SMA at glass fibre, comprehensively improving the overall performance of material.
Summary of the invention
The object of the present invention is to provide a kind of certain toughness of having of automobile instrument framework and inflexible enhancing toughening composition of being used for.
The enhancing toughening composition that the present invention proposes is with phenylethylene-maleic anhydride binary random copolymer (SMA) and plasticized modifier blending and modifying, and with glass fibre blend enhancing modified, the weight proportion of its component is as follows simultaneously:
Common preferred preferably of component
100 parts 100 parts 100 parts of SMA
MBS 0-20 part 5-18 part 5-15 part
EBG 0-30 part 3-25 part 5-22 part
POE 0-20 part 0-15 part 0-10 part
Glass fibre 5-40 part 5-35 part 10-30 part
In the above-mentioned component, SMA is an atactic styrene-maleic anhydride copolymer, and is heat-resisting fine because of not containing rubber constituent, but toughness is relatively poor, not shock-resistant.
In the above-mentioned component, MBS is the terpolymer with methyl methacrylate-butadiene-styrene of shell-core structure, is generally used for toughening polyvinyl chloride, for example the BTA-751 of Wu Yu chemical industrial company; Also comprise the MBS that is specifically designed to engineering plastic modification, as the E-920 of ATOFINA company production.
In the above-mentioned component, EBG is ethylene-propylene acid butyl ester-glycidyl methacrylate terpolymer, and it is toughness reinforcing that it is mainly used in ABS, as the Elvaloy PTW of E.I.Du Pont Company.
In the above-mentioned component, POE is ethylene-alpha-olefin two membered copolymers, and wherein alhpa olefin is butylene, octene or hexene, the ethylene-octene copolymer Engage 8150 of typical products such as Du Pont-DOW chemical company.
A kind of preparation process at the described enhancing toughening composition that is used for the automobile instrument framework is as follows: at first be that 100 parts of SMA, MBS 0-20 part, EBG 0-30 part, POE 0-20 part each component mix at mixer with weight part, mixing time was generally 3-5 minute, then the material that mixes is added twin screw extruder, glass fibre 5-40 part adds from another spout of twin screw extruder, is prepared into the enhancing toughening composition.
Wherein, content of glass fiber control can reach requirement by adjusting screw speed and rate of feeding.
Prepared various modifying material are by the various desired products of plastic injection equipment moulding.
And superiority of the present invention is: owing to adopted the method for EBG and MBS or POE and usefulness to improve the impact property that glass fibre strengthens SMA, and make its resistance toheat remain on a quite high level, these three kinds of materials are the commercial multipolymer of production in enormous quantities, there are many companies to provide at present in the world, therefore wide material sources guarantee that high heat-resisting, toughness reinforcing, the enhancing SMA material developed can stablize production in enormous quantities.The toughness reinforcing SMA of the enhancing that makes by this method can meet the requirement of automobile instrument framework, is the important means of a kind of expansion SMA of practical simplicity.
Further specify the present invention by the following examples, yet the present invention should be not limited to the content that following examples are specifically expressed.
Embodiment
Used starting material are as follows:
(1) SMA, atactic styrene-maleic anhydride copolymer, maleic anhydride content are 14-20%, Shanghai Petroleum Chemical Engineering Institute product;
(2) BTA-751MBS, Wu Yu chemistry company limited product;
(3) E-920MBS, French ATOFINA company product;
(4) PTW EBG, the du pont company product;
(5) 8150POE, U.S. DOW company product
(6) glass fibre, the ER-2000-988 of Zhejiang megalith glass fibre company.
The preparation of enhancing, toughening composition sample bar:
After each the constituent materials drying in the prescription shown in the following table embodiment; earlier the each component except that glass fibre is mixed by formula rate; be added to then in TE-35 (L/D=48) twin screw extruder of Nanjing Ke Ya company production; long glass fibres adds from another spout; extrude after mixing; after the dicing machine granulated and dried, make mechanical property and the required various battens of resistance toheat with plastic-injection moulding machine.
The performance test of matrix material sample:
(1) flexural strength: sample size is 80mm * 10mm * 4mm, and according to DIN 53452 plastics bending property determination of test method, test condition is: span is 64mm, and speed is 14mm/min;
(2) shock strength: sample size is 50mm * 6mm * 4mm, according to the simple beam impact strength of DIN 53453 test materials;
(3) notched Izod impact strength: sample size is 50mm * 6mm * 4mm, and according to the simply supported beam notched Izod impact strength of DIN53453 test material, notch depth is 1/3 of a thickness of sample;
(4) vicat softening temperature: according to the vicat softening temperature of DIN ISO 306 test materials, test condition is method B, 50 newton that load, 50 ℃/hour of heat-up rates.
Test result sees the following form.As can be seen, the over-all properties of the embodiment (6) of usefulness MBS, EBG and three kinds of toughner of POE is best, and only uses the MBS modification, and undesirable part is still arranged from the test result of embodiment and Comparative Examples.This has filled a prescription comprehensive balance composite material strength, toughness and heat-stable relation can improve the toughness of material under the constant situation of heat resisting temperature in basic the maintenance, make it to meet all sidedly the performance requriements of dashboard to reinforced composite.
The The performance test results table of composite-material formula and sample
The embodiment sequence number 1 2 3 4 5 6
The comparative example sequence number 1 2 3 4 5 The dashboard performance requriements
Zu branch (percentage by weight) SMA 67 68 68 67 67 67 87 67 67 67 67
MBS (BTA-751 10 10 5 5 5 6 - 20
MBS (E-920) 5 - 10 10 5 3 - 20
EBG (PTW) 5 5 - 5 10 10 - 20
POE (8150) - 5 5 - - 1 - 20
Glass fibre 13 12 12 13 13 13 13 13 13 13 13
Test result Flexural strength (MPa) 76.8 68 69.4 74 76 75.7 82 73 74 75.5 41 ≥70
Shock strength (kJ/m 2) 10.5 11.7 13.2 12.8 14 13.3 8.2 15.4 7.6 8.6 4.5 ≥12
Notched Izod impact strength (kJ/m 2) 5.5 6 7 6.4 7.3 6.9 4.2 7.5 4 6.2 3.2 ≥5
Heat resisting temperature (℃) 121. 5 120. 1 118.4 122. 6 123.1 125.1 125.5 118.4 123.4 119.2 120 ≥120

Claims (4)

1. enhancing toughening composition that is used for the automobile instrument framework is characterized in that the weight proportion of each component is:
100 parts of SMA
MBS 0-20 part
EBG 0-30 part
POE 0-20 part
Glass fibre 5-40 part
Wherein, described SMA is not for containing the phenylethylene-maleic anhydride binary random copolymer resin of rubber constituent, described MBS is the terpolymer with methyl methacrylate-butadiene-styrene of shell-core structure, described EBG is ethylene-propylene acid butyl ester-glycidyl methacrylate terpolymer, described POE is ethylene-alpha-olefin two membered copolymers, and wherein alhpa olefin is butylene, octene or hexene.
2. a kind of enhancing toughening composition that is used for the automobile instrument framework according to claim 1, it is characterized in that each component more preferably weight proportion be:
100 parts of SMA
MBS 5-18 part
EBG 3-25 part
POE 0-15 part
Glass fibre 10-35 part.
3. a kind of enhancing toughening composition that is used for the automobile instrument framework according to claim 1 and 2 is characterized in that the preferred weight proportion of each component is:
Component is preferred
100 parts of SMA
MBS 5-15 part
EBG 5-22 part
POE 0-10 part
Glass fibre 10-30 part.
4. the preparation process at the described enhancing toughening composition that is used for the automobile instrument framework of claim 1 is as follows: at first be that 100 parts of SMA, MBS 0-20 part, EBG 0-30 part, POE 0-20 part each component mix at mixer with weight part, mixing time was generally 3-5 minute, then the material that mixes is added twin screw extruder, glass fibre 5-40 part adds from another spout of twin screw extruder, is prepared into the enhancing toughening composition through extruding pelletization.
CNB2005101117634A 2005-12-21 2005-12-21 Strength and toughness reinforced composite material for automobile console framework Active CN100506903C (en)

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CNB2005101117634A CN100506903C (en) 2005-12-21 2005-12-21 Strength and toughness reinforced composite material for automobile console framework

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Application Number Priority Date Filing Date Title
CNB2005101117634A CN100506903C (en) 2005-12-21 2005-12-21 Strength and toughness reinforced composite material for automobile console framework

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CN1803912A true CN1803912A (en) 2006-07-19
CN100506903C CN100506903C (en) 2009-07-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101983984A (en) * 2010-10-15 2011-03-09 金发科技股份有限公司 Elastic body material for refrigerator sealing strips and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101983984A (en) * 2010-10-15 2011-03-09 金发科技股份有限公司 Elastic body material for refrigerator sealing strips and preparation method thereof
CN101983984B (en) * 2010-10-15 2012-07-18 金发科技股份有限公司 Elastic body material for refrigerator sealing strips and preparation method thereof

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Owner name: SHANGHAI PULITE COMPOSITE MATERIAL CO., LTD.

Free format text: FORMER NAME: PULITE COMPOSITE MATERIAL CO., LTD., SHANGHAI

CP01 Change in the name or title of a patent holder

Address after: Shanghai Xinye Road, Qingpu Industrial Park, No. 558

Patentee after: Shanghai Pret Compound Material Co., Ltd.

Address before: Shanghai Xinye Road, Qingpu Industrial Park, No. 558

Patentee before: Pulit Composite Material Co., Ltd., Shanghai

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20190107

Address after: 402560 Longyun Road, Pulu Industrial Park, Tongliang District, Chongqing

Co-patentee after: Shanghai Pret Compound Material Co., Ltd.

Patentee after: CHONGQNG PRET NEW MATERIAL CO., LTD.

Co-patentee after: ZHEJIANG PRET NEW MATERIAL CO., LTD.

Address before: No. 558 Xinye Road, Qingpu Industrial Park, Shanghai, 2010

Patentee before: Shanghai Pret Compound Material Co., Ltd.