CN1796136A - Liquid detecting piezoelectric device, liquid container and mounting module member - Google Patents
Liquid detecting piezoelectric device, liquid container and mounting module member Download PDFInfo
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- CN1796136A CN1796136A CN 200510132008 CN200510132008A CN1796136A CN 1796136 A CN1796136 A CN 1796136A CN 200510132008 CN200510132008 CN 200510132008 CN 200510132008 A CN200510132008 A CN 200510132008A CN 1796136 A CN1796136 A CN 1796136A
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Abstract
A liquid container includes a housing for containing liquid, a liquid feeding hole formed on the housing, a liquid detecting device for detecting a consumption state of the liquid contained in the container. The liquid detecting device comprises a piezoelectric element of a vibrating component; a vibrating plate mounted on the piezoelectric element and including a vibrating area opposites to the vibrating component of the piezoelectric element, an upper surface and an undersurface, one part of the undersurface contacts with the liquid contained in the container; a top electrode which is arranged on the piezoelectric element and the upper surface of the vibrating plate and connected with a top electrode terminal formed on a position out of the vibrating area of the vibrating plate; a bottom electrode which is arranged on the piezoelectric element and the undersurface of the vibrating plate and connected with a bottom electrode terminal formed on a position out of the vibrating area of the vibrating plate.
Description
The application of this part is dividing an application of Chinese invention patent application No. 03119255.6 " liquid detecting piezoelectric device, liquid container and the mounting module body " submitted on 05 19th, 2000.
Technical field
The present invention relates to have the liquid container of piezo-electric device, piezo-electric device changes by detecting acoustic impedance, wherein particularly detects the variation of resonant frequency, detects the consumption state that is contained in the liquid in the liquid container.In more detail, the present invention relates to be arranged on the ink-jet printer on the print cartridge that is suitable for/be used to detect the piezo-electric device and the mounting module body thereof of the consumption state of China ink in the print cartridge, this ink-jet printer is performed such printing, promptly China ink and printed data in the pressure generating chamber are pressurizeed accordingly by pressure-generating device, what realization was printed from the jet hole discharge is black.
Background technology
Below, illustrate as the print cartridge on the ink-jet printer of being installed on that is suitable for liquid container of the present invention.Usually, ink-jet printer comprises the balladeur train that loads ink jetting printing head and holds through the black case of stream to the China ink of printhead supply, and can do continuous presswork; The nozzle opening that above-mentioned ink jet-print head has the pressure generator of pressure generating chamber's pressurization and the China ink after making supercharging flows out with the ink droplet shape from nozzle opening.General print cartridge structure is when China ink is consumed, and is detachable box like structure for ease of the user provides for simple replacement of.
At present, the management method that China ink in the print cartridge is consumed has following two kinds: the one, and with the China ink amount accumulation calculating that software absorbs the maintenance of ink droplet jet number of times and printhead on the printhead, consumption manages to China ink by calculating; It two is directly to detect two electrodes that liquid level is used by installing on print cartridge, detects the time method of black actual consumption to ormal weight.
Yet, utilize software to come the accumulative total ink droplet to flow out number of times and absorption China ink amount, the problem that the method that consumes with calculation mode management China ink exists is because the difference of environment for use, as use the height of the temperature and humidity of room atmosphere, the length of print cartridge Kaifeng stand-by time of back, user side's frequency of utilization not equal, variation has taken place in print cartridge internal pressure and black viscosity, produces very important error between black consumption that calculates in theory and the actual consumption amount.And another problem is that same print cartridge takes off once, and when installing, the ink droplet number that adds up is zeroing in a single day again, just is difficult to know the residual amount of actual China ink.
On the other hand, manage with the time consuming method of electrode regulating China ink, because can detect the actual consumption of China ink, so it is very high to control the reliability of black residual amount.But the problem that causes therefrom is in order to detect black liquid level, and China ink must conduct electricity, then just define the kind of available inks, and the liquid seal construction between electrode and print cartridge is too complicated.In addition, also the problem of Cun Zaiing is that conductive material uses good conductivity usually, the precious metal that corrosion resistance is high, therefore, print cartridge manufacturing cost height.In addition, because must be installed in two electrodes respectively on the different parts of print cartridge, cause manufacturing step various, the result also is the increase that causes manufacturing cost.
Summary of the invention
In view of the above problems, the object of the invention is to provide a kind of consumption state that can correctly detect liquid, and does not need the liquid detection piezo-electric device of complicated seal construction.
The object of the invention provides a kind ofly to be utilized liquid to detect to use piezo-electric device, can correctly detect black consumption state, and not need the print cartridge of complicated seal construction.
The object of the invention provides a kind of correctly checkout gear of tracer liquid consumption state.
The object of the invention provides and a kind ofly can correctly detect black consumption state, and does not need the liquid of complicated seal construction to detect to use mounting module body.
The object of the invention provides and a kind ofly can correctly detect black consumption state, and does not need the liquid container of complicated seal construction.
According to an aspect of the present invention, a piezo-electric device is provided, has been fixed on the liquid container, be used for the consumption state of the interior liquid that is held of tracer liquid container, comprise: one by making piezoelectric element distortion vibrative vibration section, it is with himself centrosymmetric vibration section.
In addition, the vibration section of this piezo-electric device is circular substantially.And piezo-electric device comprises: a piezoelectric layer; The piezoelectric layer upper surface is provided with upper electrode; The piezoelectric layer lower surface is provided with lower electrode; With an oscillating plate, oscillating plate has and lower electrode first surface in contact and second surface, and the liquid in the part of second surface and the liquid container contact, wherein, to the small part piezoelectric layer, lower electrode and oscillating plate formation vibration section.In addition, preferably each major part of this piezoelectric layer is consistent concentric circles with the vibration section respectively all.
In addition, preferably this piezoelectric layer has the base plate of upper surface and lower surface, the lower surface of its upper surface contact vibration plate, and its lower surface contact is contained in the liquid of the liquid containing in the liquid container.Preferred this cavity is the concentric circles unanimous on the whole with the vibration section.In addition, the distortion of oscillating plate be since the vibration of its remnants greater than due to the residual vibration of base plate.The vibration edge of vibration section is positioned near the outer surface of cavity.Preferred this piezo-electric device also comprises installing component, and this installing component has a upper surface that contacts with the lower surface of oscillating plate and faces the lower surface of liquid container bottom inner surface, and installing component has the center corresponding opening with the vibration section.In addition, preferably liquid container is installed on the piezo-electric device.
According to a further aspect in the invention, module preferably includes: piezo-electric device; And a mounting structure and a piezo-electric device formation one also are used for liquid-detecting is installed to liquid container.
This mounting structure comprises one to the inner outstanding protuberance of liquid container, and the center of vibration section can be designed on the center line of protuberance.In addition, this protuberance can be circular.It can also comprise that a upper electrode and a lower electrode for piezo-electric device provides the terminal that drives signal.In addition, the preferred liquid container is installed on the module.In addition, liquid container also can be the print cartridge for ink-jet printer deposit China ink.
According to a further aspect in the invention, a piezo-electric device that is installed on the liquid container is provided, be used for the consumption state of the liquid that the tracer liquid container comprised, comprise: a vibrative vibration section, this vibration section comprises: the oscillating plate of the liquid in surperficial contact liq container; Another surface apparatus of oscillating plate lower electrode; A piezoelectric layer, this piezoelectric layer is arranged on the lower electrode, makes vibration plate vibrates by the vibration that produces in the piezoelectricity environment; The upper electrode of a device on piezoelectric layer, wherein, the vibration section is formed, to such an extent as to piezoelectric layer has covered lower electrode, upper electrode has covered lower electrode, and piezoelectric layer will stretch out from upper electrode.
In addition, piezo-electric device also includes the base plate of upper surface and lower surface, the lower surface of its upper surface contact vibration plate, its lower surface contact is contained in the liquid in the liquid container, and base plate comprises a cavity, liquid in the oscillating component of this cavity contact vibration plate, in addition, preferably the area of this cavity is greater than the area of lower electrode.Because residual vibration makes the compliance of oscillating plate greater than base plate.The area with lower electrode is identical basically for the area of the piezoelectric layer of generation piezo-electric effect.Upper electrode, each self-contained major part of piezoelectric layer and lower electrode is more desirable rectangle.Upper electrode, each self-contained major part of piezoelectric layer and lower electrode can be circular.It is circular that cavity is essentially, and the ratio of its radius and its degree of depth is greater than 3 π/8.Piezo-electric device is according to the consumption state near the variation tracer liquid container of the acoustic impedance the vibration section.In piezo-electric device, because the residual vibration that the vibration of piezoelectric layer causes has produced inverse electromotive force, and the liquid in the liquid container can detect by the variation of impedance.In addition, it is more rational liquid container being installed on the piezo-electric device.
According to another aspect of the present invention, a module is provided, this module is installed on the liquid container, be to be used for the consumption state of the liquid in the tracer liquid container, comprising: the vibration by the remnants after the vibration produces the piezo-electric device that inverse electromotive force comes the tracer liquid consumption state; Form the mounting structure of one with piezo-electric device, wherein piezo-electric device comprises: an oscillating plate, and one surface contacts with liquid in the liquid container; And a lower electrode is installed on another surface; A piezoelectric layer is installed on the lower electrode; Upper electrode is installed on the piezoelectric layer, and what wherein preferred piezoelectric layer was installed can cover lower electrode, and upper electrode is covered with lower electrode, and piezoelectric layer will stretch out upper electrode.
In addition, mounting structure makes upper surface contact with the lower face side of vibration, and should vibration contact with liquid, lower surface has an installing plate that contacts with liquid in the liquid container, and this installing plate has a cavity that can touch liquid on the position of the vibration that is positioned at oscillating plate.In addition, the area of preferred cavity is more feasible greater than the area of lower electrode.Reasonably be that this cavity is circular basically, and its radius and the depth ratio of himself are greater than 3 π/8.The mounting structure of the module heart therein can have an opening, and piezo-electric device can be installed in this opening.In addition, the area of opening should be greater than the part of the generation piezo-electric effect of piezoelectric layer.In addition, piezo-electric device can be in the state of separation.In addition, preferably can settle upper module in the inside of liquid container.
In a preferred embodiment, provide the liquid container of a receiving fluids, a liquid-detecting is installed on the liquid container, the installation module of the consumption state of a liquid that is used for the tracer liquid container.Liquid-detecting comprises a piezoelectric element, and this piezoelectric element is according to be converted output and the consistent signal of liquid consumption state between electric flux and the vibrational energy.Piezoelectric element is installed on the base plate.The cavity that an opening especially, is arranged on the base plate.The cavity of this opening is in the relative position of piezoelectric element, can communicate with the inside of liquid container.The cavity of preferred this opening is in and direct relative position, the inside of ink container, can communicate with the inside of ink container.
When liquid consumption state does not also change, the inside and outside liquid that all has been full of of open cavity.On the other hand, when liquid-consumed the beginning carries out, liquid levels is lower than the open cavity of exposure.Then, the liquid that keeps fixed amount greatly about the inside of open cavity.Utilize piezoelectric element to the different signal of this two states output, tracer liquid consumption state that just can be suitable.
According to the present invention, embodiment design like this can be avoided the detection mistake that causes owing to the liquid fluctuation that the fluctuating that cavity produces is set.
In addition, according to the present invention, can perhaps the thickness of parts can be reduced by the quantity that provides cavity to reduce the parts that are provided with in the middle of piezoelectric element and liquid, the consumption state of liquid can further be detected reliably like this.
In addition, according to the present invention because the part provides open cavity, can utilize it around base plate know suitable liquid sealing state.Therefore, just can avoid piezoelectric element is exposed in the middle of the liquid.This for have conductive liquid for example China ink will be more effective.
Preferably utilize piezoelectric element, come the consumption state of tracer liquid according to the variation of the acoustic impedance consistent with liquid consumption state.The remaining afterwards vibration of vibration that is provided is provided the piezoelectric element output signal.The residual vibration of piezoelectric element changes according to the surrounding liquid environment.For example, residual vibration is different in the environment of the environment of big quantity of fluid and small amount of liquid.This is the situation of change according to the acoustic impedance consistent with liquid consumption state.The fact of variation that like this, just can be by utilizing the residual vibration consistent with liquid consumption state is come the tracer liquid consumption state.
It should be noted that near the certain amount of fluid piezoelectric element influences residual vibration.According to the present invention, by open cavity, can reduce a considerable amount of intermediate members that are arranged between piezoelectric element and the liquid, perhaps can reduce the thickness of described intermediate member.Like this, the certain amount of fluid that influences residual vibration near or contact with piezoelectric element.Therefore, the variation of the residual vibration relevant with liquid consumption state can become clearer so that liquid consumption state can further be detected reliably.
In addition, piezoelectric element not only produces elastic wave by open cavity, and export one with the corresponding to signal of back wave that passes through the open cavity reflected back.Equally, in the case, because vibration is successfully shifted between piezoelectric element and the liquid that provided by open cavity, detectability will be improved.Piezoelectric element role in tracer liquid consumption state process can be determined by the specification of liquid container and the accuracy of desired size.
According to the present invention, liquid-detecting can produce a detection signal, be in the open cavity as the liquid consumption state of detected object that has pre-determined when inner when liquid is housed inside, this signal is used for showing and open cavity internal liquid corresponding to residual vibration situation.
The shape of open cavity is applicable to holds the liquid that has pre-determined the liquid situation.The shape of open cavity also is applicable to holds the liquid as detected object that has pre-determined liquid consumption state.
Open cavity can pass base plate.One intermediate member is arranged between piezoelectric element and base plate.This intermediate member is sealed open cavity, and vibrates with piezoelectric element.
Preferred, piezoelectric element comprises that places the lower electrode on the base plate, and one places the piezoelectric layer on the lower electrode, and a upper electrode that places on the piezoelectric layer.It is much bigger that the open area that is positioned at the open cavity of piezoelectric element one side is set to the open area partly located than the crossover of piezoelectric layer and lower electrode.
Preferred, the degree of depth of cavity is set to less than the width of cavity opening narrowest place.The degree of depth of cavity is preferable less than 1/3 of cavity narrowest place width.If cavity is circular, opening narrowest place width will be an opening degree (opening diameter).
Preferred, the shape of open cavity is basic symmetry about the piezoelectric element center.Open cavity is a circle basically.
Preferred, the open area of the open cavity of internal tank is set to more much bigger than the open area of piezoelectric element face.The opening degree of the opening degree container inside of piezoelectric element face is much bigger.Set in this way, open cavity is the radial internal tank that is covered with.The outer surface of open cavity can be taper.The outer surface of open cavity can be step-like.
A connectivity slot is used to be communicated with the open cavity at base plate place.The described connectivity slot that is positioned on the base plate is provided by the part in the face of internal tank.This connectivity slot is towards the direction in feed flow hole, and by described feed flow hole, liquid container can be to himself outside feed flow.
Liquid-detecting can form with the mounting structure for the installation liquid container.Module of integrally formed formation by liquid-detecting and mounting structure.
Equally, an alternative embodiment of the invention is a liquid container of equipping the aforesaid liquid checkout gear.Described liquid container can be used as the print cartridge of an ink-jet printer deposit China ink.
Equally, an alternative embodiment of the invention is a module that is used for tracer liquid.Described module comprises: a piezo-electric device and a mounting structure.Described piezo-electric device is used for the consumption state of the liquid that the tracer liquid container holds.Described module and piezo-electric device are one, and described piezo-electric device is installed on the liquid container.An open cavity is provided in mounting structure especially.
Equally, an alternative embodiment of the invention is the liquid container of a receiving fluids.Although typical liquid container is a print cartridge, the invention is not restricted to this.The liquid container that piezo-electric device is housed is used for detecting the consumption state of the liquid that is contained in liquid container.
Open cavity can pass chamber wall.An intermediate member is housed between piezo-electric device and the chamber wall.Described intermediate member seals open cavity, and vibrates with piezo-electric device.A recess that is formed at the chamber wall inner surface can be used as open cavity.
A connectivity slot that is connected with open cavity can be provided so that it is facing to internal tank.This connectivity slot can be towards the direction setting in feed flow hole, and by described feed flow hole, liquid container can be to himself outside feed flow.
Described piezo-electric device can closely chimeric mode inserts in the opening that is provided by liquid container.Described opening can become a hole, penetrates the thin part formation in position that chamber wall is provided with by this hole piezo-electric device.
Open cavity can be by providing near the liquid absorption piece of internal tank.Described liquid absorption piece can be made up of the porous material parts.
On the other hand, the liquid absorption piece that accommodates liquid can provide in open cavity inside.Described liquid absorption piece can be made up of the porous material parts.
Piezo-electric device comprises: piezoelectric element and one have the base plate of piezoelectric element on it, and open cavity is formed on this base plate.
Form and mounting structure that piezo-electric device can be installed module form.Described mounting structure is one piezo-electric device is installed to structure on the liquid container.Open cavity can be set at the front of liquid container inside, and this liquid container is arranged in installs module.
A black case that is installed in the ink-jet printer can be used as suitable liquid container.The China ink case is arranged on the balladeur train that printhead is installed.The China ink case is arranged at the standing part of ink-jet printer.The China ink case is set near the printhead and with removable print cartridge and is connected.The China ink case comprises: cassette interior is divided into the isolated part of a plurality of chambers and a plurality of piezo-electric devices that are provided with respectively in these chambers.
Description of drawings
Fig. 1 illustrates monochrome, for example an embodiment of the print cartridge used of tusche.
Fig. 2 illustrates an embodiment of the print cartridge that holds multiple China ink.
Fig. 3 illustrates the embodiment of ink-jet printer that is suitable for print cartridge illustrated in figures 1 and 2.
Fig. 4 illustrates the detailed cross sectional view of assistant print cartridges unit 33.
Fig. 5 (A)~Fig. 5 (E) illustrates EWG 3,15,16 and 17 manufacture method.
Fig. 6 illustrates EWG shown in Figure 53 another embodiment.
Fig. 7 illustrates another embodiment of print cartridge of the present invention.
Fig. 8 illustrates another embodiment of print cartridge of the present invention.
Fig. 9 illustrates another embodiment of print cartridge of the present invention.
Figure 10 illustrates another embodiment of print cartridge of the present invention.
Figure 11 illustrates another embodiment of print cartridge of the present invention.
Figure 12 (A) and Figure 12 (B) illustrate another embodiment of print cartridge shown in Figure 11.
Figure 13 (A) and Figure 13 (B) illustrate another embodiment of print cartridge of the present invention.
Figure 14 (A)~Figure 14 (C) illustrates the plane of another embodiment of opening 1c.
Figure 15 (A) and Figure 15 (B) illustrate the profile of ink-jet printer embodiment of the present invention.
Figure 16 (A) and Figure 16 (B) illustrate the embodiment that is suitable for the print cartridge of printing equipment shown in Figure 15 (A) and 15 (B).
Figure 17 illustrates other embodiment of print cartridge 272 of the present invention.
Figure 18 illustrates the another embodiment of print cartridge 272 of the present invention and ink-jet printer.
Figure 19 illustrates the another embodiment of print cartridge shown in Figure 16 272.
Figure 20 (A)~Figure 20 (C) illustrates the detailed construction of driver 106.
Figure 21 (A)~Figure 21 (F) illustrates driver 106 peripheries and equivalent circuit thereof.
Figure 22 (A) and Figure 22 (B) illustrate black density and by the relation of driver 106 detected black resonant frequencies.
Figure 23 (A) and Figure 23 (B) illustrate the inverse electromotive force waveform of driver 106.
Figure 24 illustrates driver 106 another embodiment.
Figure 25 illustrates the part sectioned view of driver shown in Figure 24 106.
Figure 26 illustrates driver shown in Figure 24 106 whole profiles.
Figure 27 illustrates the manufacture method of driver shown in Figure 24 106.
Figure 28 (A)~Figure 28 (C) illustrates the another embodiment of print cartridge of the present invention.
Figure 29 (A)~Figure 29 (C) illustrates other embodiment of through hole 1c.
Figure 30 illustrates driver 660 another embodiment.
Figure 31 illustrates driver 670 another embodiment.
Figure 32 is the perspective view of representation module 100.
Figure 33 is the exploded view that expression module shown in Figure 32 100 constitutes.
Figure 34 illustrates module 100 another embodiment.
Figure 35 illustrates the exploded view that module shown in Figure 34 100 constitutes.
Figure 36 illustrates module 100 another embodiment.
Figure 37 illustrates module shown in Figure 32 100 is installed in profile on the ink container.
Figure 38 (A) and Figure 38 (B) illustrate module 100 another embodiment.
Figure 39 (A)~Figure 39 (C) illustrates module 100 another embodiment.
Figure 40 illustrates print cartridge and the ink-jet printer embodiment that uses Figure 20 and driver 106 shown in Figure 21.
Figure 41 illustrates the ink-jet printer detailed construction.
Figure 42 (A) and Figure 42 (B) illustrate another embodiment of print cartridge shown in Figure 40 180.
Figure 43 (A)~Figure 43 (C) illustrates another embodiment of print cartridge 180.
Figure 44 (A)~Figure 44 (C) illustrates another embodiment of print cartridge 180.
Figure 45 (A)~Figure 45 (D) illustrates another embodiment of print cartridge 180.
Figure 46 (A)~Figure 46 (C) illustrates print cartridge 180 another embodiment shown in Figure 45 (C).
Figure 47 (A)~Figure 47 (D) illustrates another embodiment of the print cartridge that uses module 100.
Figure 48 illustrates an embodiment of the open cavity that is made of the base material recess.
Figure 49 illustrates an embodiment of the open cavity that is made of the recess that is arranged in the print cartridge wall portion.
Figure 50 (A) and Figure 50 (B) illustrate by open cavity being made the schematic diagram of the useful aspect that taper and step obtain.
Figure 51 is illustrated in the embodiment that cavity is offered suitable connectivity slot on every side.
Figure 52 is illustrated in the embodiment that cavity is offered suitable connectivity slot on every side.
Figure 53 illustrates the embodiment that module body is embedded print cartridge upper shed inner structure.
Figure 54 (A) and Figure 54 (B) are illustrated in the absorber annex example that cavity constitutes are set.
Figure 55 illustrates absorber is placed on and constitutes example in the cavity.
Figure 56 illustrates the pie graph that piezo-electric device is installed on the thin-walled portion ground of breaking through chamber wall.
Figure 57 illustrates liquid absorbent material is placed on and constitutes example in the cavity.
Figure 58 is illustrated in the embodiment when application is of the present invention on the fixed print cartridge.
The specific embodiment
Below, by embodiment the present invention is described, but the following examples are not limited to the scope of protection of the invention, in addition, whole combinations of the feature that illustrated among the embodiment are necessary for solution of the present invention, therefore do not limit.
Basic design of the present invention is to utilize oscillation phenomenon, and the liquid situation in the tracer liquid container comprises that no liquid is arranged in the liquid container, amount of liquid, the liquid level of liquid, class of liquids, liquid components etc.Utilize concrete oscillation phenomenon to come the liquid situation in the tracer liquid container to have several different methods now.For example, EWG sends elastic wave to liquid container inside, and acceptance comes the method for the variation of interior medium of tracer liquid container and situation thereof by the back wave that liquid level or relative wall reflect.The vibration characteristics of different with it also with good grounds vibrating objects detects the method that acoustic impedance changes.For the method for utilizing acoustic impedance to change, have by making the vibration section vibration of band piezo-electric device of piezoelectric element or driver, afterwards, mensuration is by the inverse electromotive force that residual vibration produced remaining on the vibration section, reach the purpose method that detects the acoustic impedance variation and utilize the mensuration machine with the amplitude that detects resonant frequency or inverse electromotive force waveform, for example impedance (impedence) analyzer of transfer circuit etc. is measured the impedance operator or the admittance characteristic of liquid, and mensuration current value and magnitude of voltage variation, the method of the variation that current value when perhaps, making liquid vibration or magnitude of voltage frequency take place.The back will be described in detail the operating principle of EWG and piezo-electric device or driver.
In the present embodiment, the present invention is applicable to the technology that detects black consumption state in the ink container.Detect black consumption state with piezoelectric element.Piezoelectric element utilizes the conversion output signal corresponding with black consumption state between electric energy and the vibrational energy.
Detecting one of principle is to utilize acoustic impedance.Best, the residual vibration state after drawing piezoelectric element and vibrate according to the output signal of piezoelectric element.Residual vibration changes along with black variation of measuring on every side.This is the basis that is changed to the acoustic impedance corresponding with black consumption state.The residual vibration state changes with black consumption state, utilizes this to change and detects consumption state.
Detect principle according to other, piezoelectric element produces elastic wave by open cavity, accepts back wave by open cavity again simultaneously, and the output signal corresponding with back wave.Back wave is detected with the variation of black consumption state like this.How making piezoelectric element performance function detect black consumption state, is according to the certainty of measurement of the kind of print cartridge and requirement and definite.
Piezoelectric element is arranged on the liquid level position of the black consumption state that detects the target regulation.Therefore, can detect China ink and whether pass through liquid level.
Piezoelectric element is formed on the base material.In the present embodiment, particularly open cavity is arranged on the base material.Open cavity is to be provided with like this, promptly in the inside of the position relative towards print cartridge with piezoelectric element, and with the print cartridge internal communication.In another embodiment, piezo-electric device and assembling structure constitute the installation module.Open cavity particularly is set on assembling structure.Open cavity disposes as follows, is promptly adorning under the state of module body, is configured in from piezo-electric device on the position of ink container inside, and communicates with internal tank.Open cavity is towards piezo-electric device, especially towards the oscillating component of piezo-electric device.In addition, in other embodiments, open cavity is located on the ink container.Open cavity is formed on the position relative with piezo-electric device with internal tank with communicating.Open cavity is arranged on from piezo-electric device on the position of internal tank.Open cavity is facing to piezo-electric device, particularly facing to its oscillating component.
By being set, such open cavity can obtain following effect.Under the state that does not also begin China ink consumption, black liquid level is higher, thereby the inside and outside of open cavity has been full of China ink.With the consumption of inking, liquid level descends on the other hand, and open cavity exposes.At this moment, only remaining basically small volume of ink in open cavity.Because under these two states, the state of acoustic impedance and piezo-electric device is different, so the output signal difference of piezoelectric element, utilizes this phenomenon, just can detect black consumption state exactly.
Best, write down the detection characteristic when having kept small volume of ink in the cavity in advance.Perhaps, also in advance recording ink be positioned at the detection characteristic of cavity when inside and outside.Self-evident, also can hold the detection characteristic of two states simultaneously.
According to present embodiment, as described later, owing to be provided with cavity, the flase drop that can avoid occurring causing because of black wave is surveyed.
According to present embodiment, owing to be provided with open cavity, reduced the parts that are arranged between piezoelectric element and the China ink, perhaps make the component thickness attenuation, thereby, can detect black consumption state more reliably.
For example, utilize the detection principle of residual vibration, what then residual vibration is caused substantial effect is near the piezoelectric element limited amount China ink.These Mo Yin that limit the quantity of are provided with open cavity and near piezoelectric element or be in contact with it.Therefore, the variation that consumes corresponding residual vibration with China ink is more clear, so the detection of black consumption state is more reliable.
When utilizing elastic wave and back wave, also because of being provided with open cavity, the vibration between piezoelectric element and China ink is transmitted good, can improve detectability.
According to present embodiment,, therefore, utilize the shape of this base plate just can seal to China ink owing to be provided with the base plate of cavity in the part.Therefore, can make piezoelectric element avoid the China ink influence, can prevent effectively that conductive ink from causing damage to the insulation of piezoelectric element.
Below, specifically describe present embodiment with reference to accompanying drawing.At first, illustrate and utilize piezoelectric element, detect the basic fundamental that China ink consumes based on vibration.In conjunction with explanation, set forth the various application of detection technique.When these were described, the detection of cavity of band feature that present embodiment is described was with device and other distortion.In launching these explanations, the print cartridge and the distortion thereof of the band feature cavity of present embodiment are described.Figure 28 (A)~Figure 28 (C) illustrates the typical example of band cavity print cartridge.In addition, detect an example using device, show driver (being typically Figure 20 (A)~20 (C)) and EWG (being typically Fig. 1) with reference to label 3 with reference to label 106 as liquid.But these only are examples of liquid-detecting.For example, liquid detects the formation that also increases other parts with device on driver, also can be the formation of pulling down some parts from driver in addition.
Fig. 1 is suitable for monochrome of the present invention, for example the profile of an embodiment of the print cartridge used of tusche.About the print cartridge of Fig. 1, in said method, be accepting the Elastic Wave Reflectance ripple, the position of the liquid level in the tracer liquid container and method that no liquid arranged are for the basis.With the device of EWG 3 as generation or reception elastic wave.On the container 1 of containing China ink black supply port 2 is set, this mouthful 2 engages with sealing means with the ink supply pin of printing equipment.EWG 3 is installed in the outside of the bottom surface 1a of container 1 like this, and promptly this EWG 3 can pass to inner China ink with elastic wave by container.Substantially be consumed at black K and make a gift of the most stage, promptly at China ink when exhausted, the transmission of elastic wave should be to become gas from liquid, therefore, EWG 3 is set at the top position higher slightly than ink supply port 2.In addition, also the elastic wave receiving system can be set respectively, and with EWG 3 separately as the elastic wave generating means.
Fig. 2 illustrates the stereogram of seeing from the inboard of an embodiment of the print cartridge that holds multiple China ink.Container 8 is divided into three black chambers 9,10 and 11 by dividing plate.On each black chamber, form ink supply port 12,13 and 14 respectively.On the bottom surface 8a of each black chamber 9,10,11 EWG 15,16 and 17 have been installed respectively, these EWGs can be by container to being contained in the indoor black transfer elastic ripple of each China ink.
Fig. 3 is the profile that the embodiment of the ink-jet printer major part on the print cartridge that is applicable to Figure 1 and Figure 2 is shown.Can possess assistant print cartridges unit 33 along the reciprocating balladeur train 30 of print paper width, printhead 31 be set at assistant print cartridges unit 33 below.In addition, ink supply pin 32 is arranged on the print cartridge loading surface side of assistant print cartridges unit 33.
Fig. 4 is shown specifically the profile of assistant print cartridges unit 33.Assistant print cartridges unit 33 has ink supply pin 32, black chamber 34, film valve 36 and screen pack 37.The China ink of supplying with by ink supply pin 32 from print cartridge is contained in the black chamber 34.Film valve 36 is supplied with pressure differential between the road 35 and switch according to black chamber 34 and China ink.China ink is supplied with road 35 and is linked to each other with printhead 31, and China ink is fed into printhead 31.
As shown in Figure 3, when in the ink supply port 2 that the ink supply pin 32 of assistant print cartridges unit 33 is inserted containers 1, valve body 6 antagonistic springs 5 retreat, and form black path, and container 1 interior China ink flows in the black chamber 34.When being full of China ink in black chamber 34, produce negative pressure at the nozzle opening place of printhead 31, China ink just is filled in the printhead 31, afterwards, carries out and prints action.
When consuming China ink by operation of recording by printhead 31, because the pressure of film valve 36 downstream sides descends, film valve 36 breaks away from valve bodies 38 and opens valve.When film valve 36 is opened, the China ink in the black chamber 34 is by black path 35 toward print head 31.Flow into printhead 31 with inking, the China ink in the container 1 flows in the assistant print cartridges unit 33 through ink supply pin 32.
During the action of printing equipment,,, provide the driving signal to EWG 3 for example with some cycles with predefined detection time.The elastic wave that is produced by this EWG 3 sends China ink at the bottom surface of container 1 1a, and propagates in China ink.
By EWG 3 is close on the container 1, make this print cartridge self possess residual China ink amount measuring ability.According to the present invention, owing to do not need to imbed when container 1 is shaped to detect the electrode that liquid level is used, therefore, the injection molded process is comparatively simple. and there is not the phenomenon that occurs leakage from the zone of burying electrode, thereby, improved the reliability of print cartridge.
Fig. 5 (A)~Fig. 5 (E) illustrates EWG 3,15,16,17 manufacture method.Form fixed base plate 20 with the ceramic material that can burn till.At first, shown in Fig. 5 (A), on the surface of fixed base plate 20, form a conductive material of electrodes layer 21.Secondly, shown in Fig. 5 (B), the new kickboard material 22 of pressed and overlapped electric material on the surface of conductive material layer 21.Then, shown in Fig. 5 (C), new kickboard material 22 is formed the ticker of regulation shapes by punching press, treat air dry after, firing temperature, for example 1200 ℃ are burnt till.Then, shown in Fig. 5 (D), on the surface of new kickboard material 22, form another conductive material of electrodes layer 23, it can be done elastic vibration.At last, shown in Fig. 5 (E), cut off fixed base plate 20 by each unit, with bonding agent etc. fixed base plate 20 is fixed on the regulation surface of container 1, just can be fixed on EWG 3 on the regulation surface of container 1, thereby finish print cartridge with residual amount measuring ability.
Fig. 6 shows other embodiment of EWG shown in Figure 53.In the embodiment of Fig. 5, with conductive material layer 21 as connecting electrode.On the other hand, and in embodiment as shown in Figure 6, form splicing ear 21a and 23a in the position of the surface of the piezoelectric material layer that constitutes by new kickboard material 22 by means such as scolding tin.Utilize splicing ear 21a and 23a, just EWG 3 directly can be installed on the circuit substrate, and not need guide line.
Yet, elastic wave be a kind of can be at gas, the ripple of propagating in the medium of liquid and solid kind.Therefore, along with the variation of medium, the wavelength of elastic wave, amplitude, phase place, vibration frequency, the direction of propagation and spread speed etc. also changes.On the other hand, also with the variation of medium, the state of its ripple is also different with characteristic for the Elastic Wave Reflectance ripple.Therefore, by the back wave that the variation that utilizes along with the medium of elastic wave propagation changes, just can know the state of these medium.When utilizing the liquid condition in this method tracer liquid container, for example, use elastic wave to pick machine.Below, be that example describes with the form of Fig. 1 to Fig. 3.The machine of picking is earlier to medium, and for example liquid or liquid container send elastic wave, and this elastic wave is propagated in medium, arrives the surface of liquid.Because have the border of liquids and gases at liquid surface, so back wave turns back to the machine of picking.The machine of picking is accepted back wave, and the attenuation rate of the reflection wave amplitude of elastic wave of sending according to contact time of this back wave and the machine of delivering letters and liquid surface reflection etc., can measure the distance between the surface of the machine of delivering letters or receiver and liquid.Utilize this signal just can detect the interior liquid condition of liquid container.Separately as picking machine, special-purpose receiver can be installed respectively also in the method for the back wave that EWG 3 can produce in the medium variation that utilizes elastic wave propagation.
As mentioned above, the elastic wave of being sent by EWG 3 of propagating in black liquid is because the density and the liquid level of black liquid, depends on the time of advent that the back wave that produces on black liquid surface turns back to EWG 3 to change.Therefore, under the certain situation of black component, depend on the China ink amount time of advent of the back wave that produces on black liquid surface.Therefore, EWG 3 produces after the elastic wave, by detecting the time that arrives EWG 3 from the back wave on China ink surface, just can detect the China ink amount.In addition, owing to make particle vibration contained in the China ink, under the black situation that the pigment that uses pigment as colouring agent is, elastic wave can prevent the precipitation of pigment etc.
Because EWG 3 is arranged on the container 1, when the China ink in the print cartridge reduces near before the black exhaustion, when EWG 3 can not receive back wave, can judge black approaching using up, but the prompting changing print cartridge.
Fig. 7 illustrates the other embodiment of print cartridge of the present invention.A plurality of EWG 41-44 vertically are set on the sidewall of container 1 at interval.Whether print cartridge as shown in Figure 7 exists China ink according to the position of EWG 41-44, and whether the height place that can detect the installation site of each EWG 41-44 has China ink.For example, when the liquid level of supposing China ink was in position between EWG 44 and 43, EWG 44 detected inkless, and EWG 41,42 and 43 have detected China ink respectively, can know clearly that the liquid level of China ink is on the position between EWG 44 and 43.Therefore, by a plurality of EWG 41-44 are set, just can segmentation detect black residual amount.
Fig. 8 and Fig. 9 illustrate another embodiment of print cartridge of the present invention respectively.In the embodiment shown in fig. 8, bottom surface 1a tilts to vertical direction, and its vertical direction is being adorned EWG 65 in 1a upper edge, the bottom surface of this inclination.In addition, in the embodiment shown in fig. 9, EWG 66 is vertically mounted near the bottom surface of sidewall 1b.
According to the embodiment of Fig. 8 and Fig. 9, an EWG 65 and a part of 66 are when liquid level exposes, and the time of advent and the acoustic impedance of the Elastic Wave Reflectance ripple that EWG 65 produces change continuously corresponding to level change (Δ h1, Δ h2).Therefore, the degree of the time of advent by detecting the Elastic Wave Reflectance ripple or the variation of acoustic impedance just can detect the process of using up to China ink near exhaustion from the China ink of black residual volume exactly.
The print cartridge of the form in the liquid container that China ink directly is contained in has been described with example in the above-described embodiments.As other form of implementation of print cartridge, can also in container 1, load porous matter elastomer, with porous matter elastomer impregnation liquid ink, constitute porous matter elastomer print cartridge, and above-mentioned EWG can be contained on such print cartridge.In addition, in the above-described embodiments,, just can make the print cartridge miniaturization, also can use piezoelectric vibration of longitudinal vibration ejector half by using elastic vibration type piezoelectric vibration.In addition, in the above-described embodiments, send, accept elastic wave by same EWG.As other embodiment, the use transmission is used and is accepted also can to detect the residue of ink amount with different EWGs.
Figure 10 illustrates an embodiment of print cartridge of the present invention.With a plurality of EWG 65a, 65b, 65c are arranged on the container 1 in 1a vertical direction compartment of terrain, the bottom surface of updip.According to present embodiment, EWG 65a, 65b, whether 65c position separately exists China ink, at each EWG 65a, 65b, the installed position of 65c, elastic wave is to each EWG 65a, 65b, the difference time of advent of the back wave of 65c reflection.Therefore, by scanning each EWG 65a, 65b, 65c detects EWG 65a, and 65b just can detect each EWG 65a the time of advent of the Elastic Wave Reflectance ripple at 65c place, 65b, whether the installed position of 65c has China ink.Therefore, can detect black residual amount by stages.For example, when black liquid level was in position between EWG 65b and the EWG 65c, EWG 65c detected inkless, and EWG 65b, 65a has detected China ink.By these results of overall merit, just can know that black liquid level is between EWG 65b and EWG 65c.
Figure 11 illustrates other embodiment of print cartridge of the present invention.In order to improve the reflection intensity of wave from liquid level, the print cartridge of Figure 11 is installed in kickboard 67 on the float 68 and covers liquid level.Kickboard 67 is to use the acoustic impedance height, and tool ink-resistant property material, and for example ceramic wafer is made.
Figure 12 (A) and Figure 12 (B) illustrate other embodiment of print cartridge shown in Figure 11.Figure 12 (A) is the same with the print cartridge of Figure 11 with the print cartridge of Figure 12 (B), for improving the reflection intensity of wave from liquid level, kickboard 67 is installed in covers black liquid level on the float 68.Figure 12 (A) vertically is fixed on EWG 65 on the bottom surface 1a of updip.The residual quantitative change of China ink is few, EWG 65 is when liquid level exposes, because the Elastic Wave Reflectance ripple that EWG 65 sends arrives the time of EWG 65 and changes, therefore can detect EWG 65 height place, installation site vertically has inkless.Because EWG 65 is installed on the bottom surface 1a of updip, though therefore EWG 65 detect inkless after because how many also remaining a little China inks in the container, therefore, can detect the black residual volume of China ink when using up.
Figure 12 (B) be vertically by between the upper and lower every a plurality of EWG 65a, 65b, 65c are arranged on the bottom surface 1a of updip of container 1.According to the embodiment of Figure 12 (B), according to EWG 65a, 65b, whether 65c position separately exists China ink, at each EWG 65a, 65b, the installed position of 65c, elastic wave is to each EWG 65a, 65b, the back wave of 65c reflection to=reach asynchronism(-nization).Therefore, by scanning each EWG 65a, 65b, 65c detects EWG 65a, and 65b just can detect each EWG 65a the time of advent of the Elastic Wave Reflectance ripple at 65c place, 65b, whether the installed position of 65c has China ink.Therefore, can detect black residual amount by stages.For example, suppose that black liquid level is in when certain is put between EWG 65b and the EWG 65c, it is inkless that EWG 65c detects, and EWG 65b, 65a has detected China ink.By these results of overall merit, just can know that black liquid level is between EWG 65b and EWG 65c.
Figure 13 (A) and Figure 13 (B) illustrate another embodiment of print cartridge of the present invention.Print cartridge shown in Figure 13 (A) disposes ink absorbing body 74 on the opening 1c that is provided with on the inside of container 1, ink absorbing body 74 to small part faces toward opening 1c.70 pairs of the EWGs opening 1c that lands is fixed on the bottom surface 1a of container 1.Print cartridge shown in Figure 13 (B) is that ink absorbing body 75 is disposed facing to groove 1h, and this groove 1h is communicated with opening 1c.
According to the embodiment shown in Figure 13 (A) and Figure 13 (B), after China ink consumed in the container 1, ink absorbing body 74 and 75 exposed from China ink, and ink absorbing body 74 and 75 China ink flow out by deadweight, provided China ink to printhead 31.When China ink was used up, ink absorbing body 74 and 75 was owing to absorb remaining China ink in the opening 1c, and China ink is discharged fully from the recess of opening 1c.Therefore, when China ink is used up,, therefore can detect China ink more reliably with finishing state because the state of the Elastic Wave Reflectance ripple that EWG 70 takes place changes.
Figure 14 (A)~Figure 14 (C) illustrates the another embodiment of opening 1c.As Figure 14 (A) to shown in Figure 14 (C), the shape of opening 1c so long as the installable shape of EWG get final product.
Figure 15 (A) and Figure 15 (B) illustrate the sectional plane of other embodiment of ink-jet printer of the present invention.Figure 15 (A) only illustrates the section of ink-jet printer.Figure 15 (B) is illustrated in the section when on the ink-jet printer print cartridge 272 being installed.Below the reciprocating balladeur train 250 of the width of ink-jet recording paper, printhead 252 is arranged.Balladeur train 250 possesses assistant print cartridges 256 on printhead 252.Assistant print cartridges 256 has the formation same with assistant print cartridges shown in Figure 6 33.Assistant print cartridges unit 256 has ink supply pin 254 on the loading surface side of print cartridge 272.Balladeur train 250 has a protuberance 258 in the zone of loading print cartridge 272, this protuberance 258 is facing to the bottom of print cartridge 272.Protuberance 258 has the EWG 260 of piezoelectric vibration etc.
Figure 16 (A) and Figure 16 (B) illustrate the embodiment of the print cartridge that is suitable on the printing equipment shown in Figure 15 (A) and Figure 15 (B).Figure 16 (A) illustrates monochrome, for example the embodiment of the print cartridge used of black.The print cartridge 272 of present embodiment has container that holds China ink and the ink supply port 276 that engages with seal form with the ink supply pin 254 of printing equipment.Container 274 has the recess 278 chimeric with protuberance 258 on the 274a of bottom surface.Recess 278 holds ultrasonic and transmits material, for example gel rubber material.
Figure 16 (B) illustrates the embodiment of the print cartridge that holds multiple China ink.Container 290 is separated into a plurality of zones by dividing plate, i.e. three black chambers 292,294,296.All there are ink supply port 298,300 and 302 in each black chamber 292,294,296.Facing on the zone of each black chamber 292,294,296 tubular recess 310,312,314 is being set on the 290a of the bottom surface of container 290, the gelinite 304,306,308 that is used for the elastic wave of transfer elastic wave producer 260 generations is contained in the above-mentioned recess.
Shown in Figure 15 (B), when in the ink supply port 276 that the ink supply pin 254 of assistant print cartridges unit 256 is inserted print cartridges 272, valve body 286 antagonistic springs 284 retreat, and form black path, and print cartridge 272 interior China inks flow in the black chamber 262.In the time of in China ink is filled to black chamber 262, produce negative pressure at the nozzle opening place of printhead 252, China ink just is filled in the printhead 252, afterwards, and the executive logging action.When consuming China ink by operation of recording and by printhead 252, because the pressure of film valve 266 downstream sides descends, film valve 266 breaks away from valve body 270 and opens valve.Because of film valve 266 is opened, the China ink in the black chamber 262 is by path 35 toward print head 252.Flow into printhead 252 with inking, the China ink in the print cartridge 272 flows in the assistant print cartridges unit 256.
During the action of printing equipment,,, provide the driving signal to EWG 260 for example with some cycles with predefined detection time.The elastic wave that is produced by this EWG 260 penetrates from protuberance 258, passes to the gelinite 280 of the bottom surface 274a of print cartridge 272, and is passed to the China ink in the print cartridge 272.In Figure 15 (A) and Figure 15 (B), though EWG 260 is arranged on the balladeur train 250, also can be arranged on EWG 260 in the assistant print cartridges 256.
Because the elastic wave that EWG 260 sends is propagated in black liquid, according to the density and the liquid level of black liquid, change the time of advent that the back wave that produces on black liquid surface turns back to EWG 260.Therefore, under the certain situation of black component, the influence that only is subjected to the China ink amount time of advent of the back wave that produces on black liquid surface.Therefore, by detecting the time that the back wave that reflects from black liquid surface EWG 260 excitation backs arrives EWG 260, just can detect the China ink amount in the print cartridge.In addition, because the elastic wave that produced of EWG 260 makes particle vibration contained in the China ink, therefore, can prevent the precipitation of pigment etc.
Because of printing operation or attended operation, the China ink in print cartridge reduces near before the black exhaustion, when EWG 260 sends the back wave that can't accept after the elastic wave from black liquid level, can judge China ink near using up, and the prompting changing print cartridge.And when print cartridge 272 is not contained on the balladeur train 250 in accordance with regulations, the shape generation extreme variation of the elastic wave that EWG 260 produces.Utilize this variation, when detecting the elastic wave extreme variation, send alarm signal, can also remind customer inspection print cartridge 272.
The Elastic Wave Reflectance ripple that EWG 260 sends turns back to the density influence of the China ink in the time receptor 274 of EWG 260.China ink kind difference, its density is also inequality, and therefore that the black kind of holding with print cartridge is relevant data are stored in the semiconductor storage mechanism 288, by carrying out corresponding with it trace routine, just can more correctly detect black residual volume.
Figure 17 illustrates the other embodiment of print cartridge 272 of the present invention.The bottom surface 274a of the print cartridge 272 shown in Figure 17 is vertically acclivitous inclined-plane.
Black residual volume tails off in the print cartridge 272 of Figure 17, when black liquid level was exposed in the part of the emitting area of the elastic wave of EWG 260, the time that the Elastic Wave Reflectance ripple that EWG 260 sends turns back to EWG 260 changed continuously corresponding to black liquid level variation Δ h1.Δ h1 illustrates the difference in height of bottom surface 274a at the two ends place of gelinite 280.Therefore, by the time of detection of reflected ripple arrival EWG 260, just can detect the process of the state of using up to China ink near the state of using up from China ink exactly.
Figure 18 illustrates another embodiment of print cartridge 272 of the present invention and ink-jet printer.The ink-jet printer of Figure 18 has protuberance 258 ' on the side 274b of ink supply port 276 sides of print cartridge 272.Protuberance 258 ' comprises EWG 260 '.In order to combine, on the 274b of the side of print cartridge 272, gelinite 280 ' is set with protuberance 258.Print cartridge 272 according to Figure 18, the China ink quantitative change is few, when liquid level was exposed in the part of the emitting area of the elastic wave of EWG 260 ', time and acoustic impedance that the Elastic Wave Reflectance ripple that EWG 260 ' sends turns back to EWG 260 ' changed continuously corresponding to liquid level variation Δ h2.Δ h2 represents the difference in height of the top and bottom of gelinite 280 '.Therefore, turn back to the time of EWG 260 ' or the intensity of variation of acoustic impedance, just can detect more accurately from China ink near using up the process that state is used up to China ink by the detection of reflected ripple.
In the above-described embodiments, for example understand the print cartridge of form in the print cartridge container 274 that China ink directly is contained in.As other embodiment of print cartridge, can also in container 274, load porous matter elastomer, with porous matter elastomer impregnation liquid ink, constitute porous matter elastomer print cartridge, also can on this print cartridge, use above-mentioned EWG 260.In addition, in the above-described embodiments,, when detecting black residual amount, utilize identical EWG 260 and 260 ' to carry and accept elastic wave at back wave based on liquid level reflection.The invention is not restricted to these enforcement, for example,, also can use different EWG 260 respectively as the transmission of elastic wave with accept in order to detect black residual amount as other embodiment.
Figure 19 illustrates other embodiment of print cartridge shown in Figure 16 272.Print cartridge 272 has covered black liquid level because of kickboard 316 is installed on the float 318, thereby has improved the back wave intensity of black liquid level.Kickboard 316 the most handy acoustic impedance height, and tool ink-resistant property material, for example ceramic wafer is made.
Figure 20 (A)~Figure 20 (C) and Figure 21 (A)~Figure 21 (F) illustrates detailed construction and the equivalent circuit of the present invention for the driver 106 of an embodiment of piezo-electric device.Alleged herein driver changes detecting acoustic impedance at least, comes to use in the method for consumption state of the liquid in the tracer liquid container.Particularly, be used in such method, this method is to utilize residual vibration to detect resonant frequency, and the variation that detects acoustic impedance at least comes the consumption state of the liquid in the tracer liquid container.Figure 20 (A) is the amplification view of driver 106.Figure 20 (B) illustrates the B-B profile of driver 106.Figure 20 (C) illustrates the C-C profile of driver 106.In addition, Figure 21 (A) and Figure 21 (B) illustrate the equivalent circuit of driver 106, Figure 21 (C) and Figure 21 (D) are illustrated in ambient conditions that comprise driver 106 and the equivalent circuit thereof when filling China ink in each print cartridge, and Figure 21 (E) and Figure 21 (F) illustrate ambient conditions that comprise driver 106 and the equivalent circuit thereof when inkless in each print cartridge.
Oscillating plate 176 is formed on the surface of base plate 178, has covered opening 161.The opening 161 on the part that faces opening 161 of oscillating plate 176 and the surface of base plate 178 forms cavity 162.Piezoelectric element as for base plate 178 constitutes like this, and the face of its opposition side (hereinafter referred to as the inside) is towards to liquid container side, and cavity 162 contacts with liquid.Even in order to ensure 162 influents in the cavity, these liquid that can nots leak in the face side of base plate 178, and oscillating plate 176 should be installed hermetically with respect to base plate 178.
On the face side of piezoelectric layer 160, be formed as follows upper electrode 164, that is, this upper electrode 164 be the center of circular portion of major part and the center basically identical of opening 161.The area of the circular portion of upper electrode 164 wants the area of circular portion of ratio open 161 and piezoelectric layer 160 little, but bigger than the area of the circular portion of lower electrode 166.
Therefore, piezoelectric layer 160 major parts are to be clamped from face side and the inside side respectively by the major part of the major part of upper electrode 164 and lower electrode, thereby piezoelectric layer 160 distortion are driven.Piezoelectric layer 160, upper electrode 164 and lower electrode 166 each major part, promptly circular portion forms the piezoelectric element on the driver 106.As mentioned above, piezoelectric element contacts with oscillating plate.In addition, at the circular portion of upper electrode 164, the circular portion of piezoelectric layer 160, in the circular portion of lower electrode and the opening 161, the area maximum be opening 161, and, according to this structure, the actual vibration area of vibration that takes place is by opening 161 decisions in the oscillating plate.Because the circular portion of upper electrode 164, the area ratio open of the circular portion of piezoelectric layer 160 and the circular portion of lower electrode is little, therefore, and oscillating plate 176 easier vibrations.In addition, in the circular portion of the circular portion of the lower electrode 166 that is electrically connected with piezoelectric layer 160 and upper electrode 164, the circular portion of lower electrode 166 is little.Therefore, the circular portion of lower electrode 166 has determined to produce in the piezoelectric layer 160 part of piezoelectric effect.
Because the center symmetry of vibration section and driver 106 has been avoided dissymmetrical structure, and unnecessary vibrational excitation will take place.Therefore, the accuracy of detection resonant frequency has just increased.And because the center symmetry of vibration section and driver 106, driver 106 is easy to make.The inhomogeneity of each piezoelectric element shape will reduce.Therefore, the inhomogeneity of the resonant frequency of each piezoelectric element 174 reduces.In addition, because the vibration section is identical shaped, the vibration section is difficult to the inhomogeneity that influence is fixed in bend procedure, and promptly the vibration section bends towards liquid container equably.Therefore, driver 106 is easy to be assembled on the liquid container.
In addition, the vibration section of oscillating plate 176 is circular, the bottom mode of resonance, and for example the mode of resonance of the residual vibration of primary resonance mould control piezoelectric layer 160 will occur unimodal on mode of resonance.Therefore, peak and noise can clearly be distinguished, and can know the detection resonant frequency.And, the difference of the difference of inverse electromotive force amplitude and resonant frequency amplitude, the accuracy of detection resonant frequency strengthens by the zone of the vibration section of increase circular vibration plate 176, depends on whether the liquid that exists in the liquid container increases.
The displacement that the displacement that the vibration of oscillating plate 176 produces produces greater than base plate 178 vibrations.Driver 106 is by the base plate 178 with very little compliance, and promptly it can not be shifted when vibration.With the oscillating plate 176 with very big compliance, promptly it the time is easy to be shifted in vibration and constitutes.By this double-layer structure, driver 106 can firmly be connected with liquid container by base plate 178, and simultaneously, the displacement of the oscillating plate 176 by vibration strengthens.Therefore, the difference of the difference of inverse electromotive force amplitude and resonant frequency amplitude depends on whether the liquid that exists in the liquid container increases.Thereby the accuracy that detects resonant frequency increases.Because the compliance of oscillating plate 176 is big, for the concern reduction of vibration, the accuracy that detects resonant frequency increases.The vibration knot of driver 106 is positioned at the periphery in chamber 162, the i.e. periphery of opening 161.
In addition, in piezoelectric element and the oscillating plate 176, the vibration area of facing with piezoelectric element is in fact vibrative vibration section in driver 106.In addition, be contained in the best mode of parts in the driver 106, form one by firing mutually.Form driver 106 by integral body, just easily driver 106 is operated.Also have, by improving the intensity of base plate 178, vibration characteristics increases.That is, by improving the intensity of base plate 178, only the vibration section in the driver 106 produces vibration, and the part beyond the vibration section in the driver 106 does not produce vibration.In addition, do not produce vibration in order to make the vibration section part in addition in the driver 106, relative with the situation of the intensity that improves base plate 178, can make driver 106 thickness and the size of formation as far as possible little, reduce the thickness of oscillating plate 176.
As the material of piezoelectric layer 160, preferably adopt lead zirconate titanate (PZT), lead zirconate titanate lanthanum (PLZT), or use the leadless piezoelectric film that does not conform to lead, as the material of base plate 178, preferably adopt zirconia or aluminium oxide.Also have, preferably oscillating plate 176 adopts and base plate 178 identical materials.Upper electrode 164, lower electrode 166, upper electrode terminal 168 and lower electrode terminal 170 can adopt the metal with electric conductivity, such as, gold, silver, copper, plation, aluminium, metals such as nickel.
The driver 106 of Gou Chenging can be used for admitting the container of liquid in the manner described above.Such as, the print cartridge that can be installed in the ink-jet printer to be adopted, black case, or admit in the container that is useful on the cleaning fluid that cleans printhead etc.
Below the level detection principle that adopts driver is described.
For the variation of the acoustic impedance that detects medium, measure the impedance operator or the admittance characteristic of medium.Measuring under impedance operator or the admittance characteristic situation, can adopt such as, transfer circuit.This transfer circuit changes frequency by medium are applied certain voltage, measures the electric current that flows through medium.Or transfer circuit changes frequency by supplying with certain electric current to medium, measures the voltage that puts on the medium.The variation of acoustic impedance is represented in the current value of measuring by transfer circuit or the variation of magnitude of voltage.In addition, current value or magnitude of voltage are also represented the variation of acoustic impedance for the variation of maximum or minimum frequency f m.
Different with above-mentioned method, driver can be only by the variation of resonant frequency, the variation of the acoustic impedance of tracer liquid.In the method for variation as the acoustic impedance of utilizing liquid, adopt the vibration section vibration in driver after, by measuring the inverse electromotive force that remaining residual vibration causes in the vibration section, detect the method for resonant frequency, can adopt piezoelectric element.Piezoelectric element transmits the element of inverse electromotive force for by the remaining residual vibration in vibration section in driver, and the value of this inverse electromotive force changes with the amplitude of the vibration section in the driver.So the amplitude of the vibration section in the driver is big more, easy more detection.In addition, cycle of changing of the value of inverse electromotive force changes with the frequency of the residual vibration of the vibration section in the driver.So the frequency of the vibration section in the driver is corresponding with the frequency of inverse electromotive force.Here, the vibration section in the resonant frequency finger actuator, and and the contacted medium in this vibration section between be in the frequency of resonance state.
In order to obtain resonant frequency fs, the waveform that the mensuration of the inverse electromotive force when being in resonance state by vibration section and medium obtains carries out Fourier transformation.Because the vibration of driver not only is attended by unidirectional distortion, and is attended by deflection, various distortion such as elongation, it has the various frequencies that comprise resonant frequency fs like this.So the waveform of the inverse electromotive force when piezoelectric element and medium are in resonance state carries out Fourier transform, specifies topmost frequency content, judges resonant frequency fs.
Frequency f m refers to that the admittance value of medium is maximum or resistance value and is hour frequency.If be resonant frequency fs, then because the dielectric loss of medium or mechanical loss etc., the relative resonant frequency fs of frequency f m produces small error.But, be more time taking owing to derive resonant frequency fs from the frequency f m that surveys, generally replace resonant frequency with frequency f m.Here, be input in the transfer circuit by the output with driver 106, this driver 106 just can detect acoustic impedance at least.
The experiment proved that, by there not being difference between the resonant frequency of following method appointment basically, this method refers to by measuring the impedance operator or the admittance characteristic of medium, measure the method for frequency f m, and, measure the method for resonant frequency fs by the inverse electromotive force that the residual vibration of measuring the vibration section in the driver causes.
Vibration area in the driver 106 refers to constitute in the oscillating plate 176, the part in the chamber of being determined by opening 161 162.When filling the liquid of q.s in the inside of liquid container, liquid riddles 162 inside, chamber, and the interior liquid of vibration area and liquid container contacts.In liquid container inside, when not having the liquid of q.s, vibration area contacts with remaining liquid in the chamber of liquid container inside, or does not contact with liquid, contacts with gas or vacuum.
Be provided with chamber 162 in driver 106 of the present invention, thus, this chamber can be provided with according to the mode in the vibration area of liquid remnants in driver 106 in the liquid container.It is the reasons are as follows.
Because installation site or the setting angle of driver 106 in liquid container, can produce following situation, although the liquid level of the liquid promptly in the liquid container is positioned at the below of the installation site of driver, liquid is attached to the vibration area in the driver.At driver only the liquid by vibration area nil case arranged, when coming the having or not of tracer liquid, the liquid that is attached to the vibration area in the driver hinders the nil case that has of tracer liquid correctly.For example, liquid level be positioned at driver the installation site below state the time, if with moving back and forth of print cartridge etc., liquid container produces and rocks, and liquid produces fluctuation, and drop is attached to vibration area, then driver can be judged by accident and is decided to be in liquid container inside, and liquid has q.s.In the manner described above, have the driver in chamber, just can prevent misoperation by employing.
In addition, shown in Figure 21 (E), following situation forms the limiting value that has or not of liquid, and referring to does not have liquid in the liquid container, the remaining liquid that has in the liquid container in the chamber 162 in driver 106.That is, 162 periphery does not have liquid in the chamber, and the liquid in the chamber is less than this limiting value, and being judged to be does not have China ink, if 162 periphery has liquid in the chamber, liquid is greater than under the above-mentioned limiting value situation, is judged to be to have China ink.Such as, driver 106 is being installed on the sidewall of liquid container, judge that the below, installation site that liquid in the liquid container is positioned at driver does not have China ink, judge that in addition liquid in the liquid container is positioned under top, the installation site situation of driver China ink is arranged.By setting limiting value in the manner described above, even the China ink in the chamber is dry, in the absence of China ink, still being judged to be does not have China ink, when the China ink in the chamber does not have, even reason such as rocking because of the chamber, under the black situation about being attached to once more on the chamber, because the value of not overstepping the extreme limit, thereby still decidable is not for there being China ink.
Below, with reference to Figure 20 (A)~Figure 20 (C) and Figure 21 (A)~Figure 21 (F), to what draw according to the mensuration by inverse electromotive force, the action and the principle of the liquid condition in the resonant frequency of the vibration section in medium and the driver 106, tracer liquid container are described.By upper electrode terminal 168 and lower electrode terminal 170, respectively upper electrode 164 and lower electrode 166 are applied voltage.In piezoelectric layer 160, by the part of upper electrode 164 and lower electrode 166 clampings, produce electric field.Because this effect of electric field, piezoelectric layer 160 deforms.Because piezoelectric layer 160 deforms, the vibration area in the oscillating plate 176 vibrates in the mode of deflection.After piezoelectric layer 160 deforms, just remain in the vibration section in the driver 106 with the vibration of deflection mode soon.
The vibration section in the residual vibration finger actuator 106 and the free vibration of medium.So, become impulse waveform or square wave by making the voltage that puts on the piezoelectric layer 160, after applying voltage, can make vibration section and medium be in resonance state at an easy rate like this.Because residual vibration is produced by the vibration section in the driver 106, so also make piezoelectric layer 160 produce distortion.Therefore, piezoelectric layer 160 produces inverse electromotive force.This inverse electromotive force passes through upper electrode 164, lower electrode 166, and upper electrode terminal 168 and lower electrode terminal 170 detect.Owing to can pass through detected inverse electromotive force, specify resonant frequency, can the liquid consumption state in the liquid container be detected like this.
Usually, resonant frequency fs is expressed as:
Fs=1/ (2 * π * (M * C
The vibration section)
1/2(1)
Wherein, M represents the impedance M of vibration section
The vibration sectionSummation with additional impedance M '.C
The vibration sectionThe suitable amount of expression vibration section.
Figure 20 (C) is in the present embodiment, the profile of the driver 106 when not having residue of ink in the chamber.The vibration section in the driver 106 when not having residue of ink in Figure 21 (A) and Figure 21 (B) expression chamber and the equivalent circuit in chamber 162.
M
The vibration sectionExpression draws the product value of the density of the thickness of vibration section and vibration section divided by the area of vibration section value, more particularly, shown in Figure 21 (A), M
The vibration sectionBe expressed as:
M
The vibration section=M
Piezoelectric layer+ M
Electrode 1+ M
Electrode 2+ M
Oscillating plate(2)
Wherein, M
Piezoelectric layerExpression draws the product value of the density of the thickness of the piezoelectric layer in the vibration section 160 and piezoelectric layer 160 divided by the area of piezoelectric layer 160 value.M
Electrode 1Expression draws the product value of the density of the thickness of the upper electrode in the vibration section 164 and upper electrode 164 divided by the area of upper electrode 164 value.M
Electrode 2Expression draws the product value of the density of the thickness of the lower electrode in the vibration section 166 and lower electrode 166 divided by the area of lower electrode 166 value.M
Oscillating plateExpression draws the product value of the density of the thickness of the oscillating plate in the vibration section 176 and oscillating plate 176 divided by the area of oscillating plate 176 value.But, can be according to Mact according to thickness as the integral body of vibration section, the mode that density and planimeter are calculated, in the present embodiment, best piezoelectric layer 160, upper electrode 164, in the respective area in the vibration area in lower electrode 166 and the oscillating plate 176, the mutual area difference with value of above-mentioned magnitude relationship is minimum.In addition, in the present embodiment, being preferably in piezoelectric layer 160, in upper electrode 164 and the lower electrode 166, as the above-mentioned relatively major part of part beyond their circular portion of major part, is very small and ignore.So, in driver 106, M
The vibration sectionBe upper electrode 164, lower electrode 166, the summation of the corresponding acoustic mass of the vibration area in piezoelectric layer 160 and the oscillating plate 176.In addition, along amount C
The vibration sectionFinger is by upper electrode 164, lower electrode 166, the part that the vibration area in piezoelectric layer 160 and the oscillating plate 176 forms along amount.
In addition, Figure 21 (A), Figure 21 (B), Figure 21 (D), the vibration section in Figure 21 (F) expression driver 106 and the equivalent circuit in chamber 162, but in these equivalent circuits, C
The vibration sectionThe suitable amount of the vibration section in the expression driver 106.C
Piezoelectric layer, C
Electrode 1, C
Electrode 2And C
Oscillating plateRepresent the piezoelectric layer 160 in the vibration section respectively, upper electrode 164, the suitable amount of lower electrode 166 and oscillating plate 176.C
The vibration sectionBy 3 expressions of following formula.
1/C
The vibration section=(1/C
Piezoelectric layer)+(1/C
Electrode 1)+(1/C
Electrode 2)+(1/C
Oscillating plate) (3)
Above-mentioned formula 2 and 3 also can be according to Figure 21 (A), and the mode shown in Figure 21 (B) is represented.
Along amount C
Oscillating plateThe distortion of expression when the unit are of vibration section is exerted pressure, the volume of receivability medium.In other words, along amount C
Oscillating plateThe easy degree of also representing distortion.
Figure 21 (C) is the profile of following driver 106, and this occasion refers to be filled with in the liquid container enough liquid, is full of liquid at the periphery place of the vibration area of driver 106.M ' among Figure 21 (C)
MaximumThe maximum of representing the adventitious sound quality of following occasion refers to be filled with in the liquid container enough liquid, is full of liquid at the periphery place of the vibration area of driver 106.This M '
MaximumBe expressed as:
M '
Maximum=(π * ρ/(2 * k
3) * (2 * (2 * k * a)
3/ (3 * π))/(π * a
2)
2(4)
Wherein, a represents the radius of vibration section, the density of ρ presentation medium, and k represents wave number.
In addition, the vibration area of formula 4 in driver 106 is to set up under the circular situation of radius a.The adventitious sound mass M ' for expression by being positioned near the effect of the medium the vibration section, the quality of vibration section looks the amount that increases.
According to formula 4 as can be known, M '
MaximumWith the radius a of vibration section, the density p of medium and increasing.
Wave number k is expressed as:
K=2 * π * f
The vibration section/ c (5)
Wherein, f
The vibration sectionThe resonant frequency of the vibration section when expression does not touch liquid.C is illustrated in the speed of the sound of propagating in the medium.
The vibration section in the driver 106 of Figure 21 (D) expression Figure 21 (C) and the equivalent circuit in chamber 162 refer to fill in the liquid container enough liquid, and the periphery place of the vibration area in driver 106 is full of liquid is arranged.
The profile of the following driver 106 of Figure 21 (E) expression, when liquid-consumed in the liquid container, the periphery place of the vibration area in driver 106 does not have liquid, and the chamber 162 inner remnants in driver 106 have liquid.Formula 4 expression is filled with in liquid container under the liquid situation, the acoustic mass M ' of the maximum of determining according to the density p of China ink etc.
MaximumOn the other hand, liquid-consumed in liquid container, 162 inner remnants have liquid in the chamber, and the liquid place at periphery place that is arranged in the vibration area of driver 106 simultaneously becomes gas or vacuum, and above-mentioned M ' is expressed as:
M’=ρ×t/S (6)
Wherein t represents the thickness of the medium that vibrate.S represents the area of the vibration area in the driver 106.If this vibration area is the circle of radius a, S=π * a
2So, the adventitious sound mass M ', calculate according to formula 4, refer to fill in the liquid container enough liquid, the periphery place of the vibration area in driver 106 is full of liquid.The adventitious sound mass M ' calculate according to formula 6, when liquid-consumed, there is not liquid to exist at the periphery of driver 106 vibration areas, 162 inner remnants have liquid in the chamber.
Shown in Figure 21 (E), the adventitious sound mass M ' be fit to be decided to be M ' cav, when liquid-consumed in the liquid container, the periphery place of the vibration area in driver 106 does not have liquid, chamber 162 inner remnants in driver 106 have liquid, the adventitious sound mass M when the periphery place of the vibration area in itself and the driver 106 is full of liquid '
MaximumDifferent.
The vibration section in the driver 106 of Figure 21 (F) expression Figure 21 (E) and the equivalent circuit in chamber 162, when liquid-consumed in the liquid container, the periphery place of the vibration area in driver 106 does not have liquid, and the chamber 162 inner remnants in driver 106 have liquid.
The parameter relevant with the state of medium refers to the density p of medium and the thickness t of medium in formula 6.When filling enough liquid in liquid container, liquid contacts with vibration section in the driver 106, and when not filling enough liquid in liquid container, liquid remnants are in the inside in chamber, or gas or vacuum contact with vibration section in the driver 106.If during the periphery of driver 106 liquid-consumed, from the M ' of Figure 21 (C)
MaximumThe adventitious sound quality that becomes in the process of M ' cav of Figure 21 (E) is M ' var, then because the thickness t of medium changes adventitious sound mass M like this with the admittance state of the liquid of liquid container inside ' the var variation, resonant frequency also changes.So by appointment resonant frequency fs, but the nil case that has of the liquid of liquid container inside detects.Therefore, but the existence by concrete resonant frequency tracer liquid liquid in container.According to the mode shown in Figure 21 (E), t=d, if adopt formula 6 expression M ' cav, with the t in the depth d substitution formula 6 in chamber, then M ' cav is expressed as:
M’cav=ρ×d/S (7)
In addition, even be under the situation of the mutually different liquid of kind at medium, because the difference of composition, its corresponding density p difference, adventitious sound mass M like this ' change, resonant frequency also changes.So, by specifying resonant frequency fs, but the just kind of tracer liquid.In addition, China ink only or airborne any one contact with vibration section in the driver 106, and under unmixed situation, can calculate the changing value of detection M ' equally by formula 4.
Figure 22 (A) is the China ink amount in the expression print cartridge, and the curve map of the relation between the resonant frequency fs of China ink and vibration section.China ink as an embodiment of liquid is described.The longitudinal axis is represented resonant frequency fs, and transverse axis is represented the China ink amount.When composition one timing of China ink, with the reduction of inking residual volume, resonant frequency rises.
In ink container, fill enough China inks, when the periphery place of the vibration area in driver 106 is full of China ink, the adventitious sound mass M that it is maximum '
MaximumBe value by formula 4 expressions.When China ink consumed, remnants had liquid in the chamber 162, when the periphery of the vibration area in driver 106 is not full of China ink simultaneously, adventitious sound mass M ' var is according to the thickness t of medium, calculates by formula 6.Because the t in the formula 6 is and the thickness that vibrates relevant medium, reduce by the d (with reference to Figure 20 (B)) that makes the chamber 162 in the driver 106 like this, that is, it is enough little that the thickness of base plate 178 is reduced to, and so also can detect the process (with reference to Figure 21 (C)) of black slow consumption.t
China inkBe the thickness of China ink of vibration, t
China ink-maximumBe the adventitious sound mass M '
MaximumIn t
China inkFor example, in the bottom surface of print cartridge, the driver 106 liquid level substantial horizontal of China ink relatively is provided with.If China ink consumes, the liquid level of China ink arrives t from driver 106
China ink-maximumHeight below, then according to formula 6, M '
MaximumChange at leisure, according to formula 1, resonant frequency fs changes at leisure.So the liquid level that needs only China ink is in the scope of t, driver 106 just can detect the consumption state of China ink at leisure.
In addition, size by making the vibration area in the driver 106 or length increase, and it longitudinally is provided with, the position of the liquid level that causes with the consumption of inking then, and the S in the formula 6 changes.So driver 106 also can detect the process of black slow consumption.For example, on the sidewall of print cartridge, driver 106 is provided with perpendicularly with the liquid level of China ink basically.If China ink consumes, the liquid level of China ink arrives the vibration area in the driver 106, owing to the reduction along with liquid level, adventitious sound mass M ' reduce, then according to formula (1), resonant frequency fs increases gradually.So the liquid level that needs only China ink is in the scope of the diameter 2a in chamber 162 (Figure 21 (C)), driver 106 just can detect the consumption state of China ink at leisure.
The amount of the China ink in the black case is admitted in curve among Figure 22 (A) * expression, and the relation between the resonant frequency fs of China ink and vibration section, and under the enough shallow situation in the chamber 162 in the finger actuator 106, or the vibration area in the driver 106 is enough big or long.Can understand, the amount of the China ink in the not only black case reduces, and the state that changes at leisure of the resonant frequency fs of China ink and vibration section.
More particularly, refer to detect the process that China ink consumes at leisure, and the periphery place of the vibration area in driver 106, its density is that different liquid and gas all exists mutually, and is vibrated.Along with the consumption gradually of above-mentioned China ink, in the medium that the periphery place of the vibration area in driver 106 is vibrated, liquid reduces, and gas increases.For example, when the black relatively liquid level of driver 106 is provided with, work as t
China inkLess than t
China ink-maximumThe time, the medium that are activated the vibration of device 106 comprise China ink and gas simultaneously.So, if the area of the vibration area in the driver 106 is S, by gas adventitious sound quality representation less than the M ' in the formula 4
MaximumState, then following formula is set up, this formula is:
M '=M '
Air+ M '
China ink=ρ
Air* t
Air/ S+ ρ
China ink* t
China ink/ S (8)
Wherein, M '
AirThe acoustic mass of expression air, M '
China inkThe acoustic mass of expression China ink.ρ
AirThe density of expression air, ρ
China inkThe density of expression China ink.t
AirThe thickness of the air that expression is vibrated, t
China inkThe thickness of the China ink that expression is vibrated.Along with the minimizing of the China ink in the medium of the peripheral vibration of locating of the vibration area in being subjected to driver 106, the increase of gas is in driver 106 the liquid level substantial horizontal setting of China ink relatively, t air and the variation of t China ink.Thus, M ' var reduces at leisure, and resonant frequency increases at leisure.So, can detect the amount of remaining China ink in black case or the consumption of China ink.In addition, only have the reason of one of density of liquid to be in formula 7: suppose relative density of liquid, the density of air is little of negligible degree.
At driver 106 basically when being provided with the perpendicular direction of the liquid level of liquid, it is considered as in the vibration area in the driver 106, be subjected to the medium of the vibration of driver 106 only to be the zone of China ink, and be subjected to the medium of the vibration of driver 106 only to be the equivalent circuit (not shown) of the parallel connection in the zone of gas.If being subjected to the medium of the vibration of driver 106 is S for the area in black zone only
Air, the medium that are subjected to the vibration of driver 106 only are that the area in the zone of gas is S
China ink, then following formula is set up, and this formula is:
1/M '=1/M '
Air+ 1/M '
China ink=S
Air/ (ρ
Air* t
Air)+S
China ink/ (ρ
China ink* t
China ink) (9)
Also have, formula 9 is suitable for not having China ink in the chamber of driver 106.When in the chamber in driver 106 China ink being arranged, can pass through formula 7, formula 8 and formula 9 calculate.
Thickness at base plate 178 is thicker, and promptly the depth d in chamber 162 is darker, and d is relatively near the thickness t of medium
China ink-maximumUnder the situation, or compare with the height of liquid container adopting, under very little driver 106 situations of vibration area, detect the China ink situation of the process of minimizing at leisure in fact relatively, the liquid level that can detect China ink is the top position that is positioned at the installation site of driver, or lower position.In other words, detect interior black the having or not of vibration area of driver.For example, the curve Y of Figure 22 (A) represents the amount of the China ink in the black case under the vibration area situation of less circle, and the relation between the resonant frequency fs of China ink and vibration section.The liquid level of the China ink in the China ink case is between the China ink amount Q of the front and back of the installation site of passing through driver, and the resonant frequency fs of China ink and vibration section presents state jumpy.Thus, can detect the whether remaining China ink that has above ormal weight in black case inside.
The method of utilizing driver 106 tracer liquids whether to exist is more accurately than the method for calculating black consumption by software, because driver 106 is by directly contacting the existence that detects China ink with liquid.And, use the existence of electrode detection China ink by electric conductivity, be subjected to the influence of the type of liquid container installation site and China ink, but utilize the not influence of the type of liquid body container installation site and China ink of method that driver 106 tracer liquids exist.And because the vibration of liquid existence originally and detection can be finished by half day driver 106.Existence detects and vibrates to liquid in using single-sensor comparatively speaking, is installed in the decreased number of the sensor on the liquid container.Therefore, liquid container can be made at a low price.In addition, be set at by the vibration frequency with piezoelectric layer 160 and exceed audio frequency, the sound that it produced in the running of driver 106 reduces.
The density of the China ink of the curve Y among Figure 22 (B) expression Figure 22 (A), and the relation between the resonant frequency fs of China ink and vibration section.As liquid, as an example with China ink.Shown in Figure 22 (B), if the density of China ink increases, because the adventitious sound quality increases, resonant frequency fs reduces.That is, resonant frequency fs is different with the kind of China ink.So,, when filling China ink once more, can confirm whether not sneak into the different China ink of density by measuring resonant frequency fs.
Therefore, can to discern and admit its kind be the black case of different China ink to driver 106 mutually.
Be described in detail below, the condition of tracer liquid state correctly, even under the situation that this occasion refers to use up according to the liquid in liquid container, the still remaining mode that China ink is arranged in 162 inside in the chamber is set the size and shape in chamber.If driver 106 can be full of under 162 inner cases of chamber at liquid, the state of tracer liquid, even then under the situation of the inside in liquid underfill chamber 162, but the state of tracer liquid still.
Resonant frequency fs is the function of acoustic mass M.Acoustic mass M is the acoustic mass M of vibration section
The vibration sectionWith the adventitious sound mass M ' summation.The adventitious sound mass M ' relevant with the state of liquid.The adventitious sound mass M ' refer to represent that because the effect of the medium of vicinity, vibration section the quality of vibration section looks the amount that increases.That is, refer to because the vibration of vibration section, look the medium that absorbed and the amount of the increase of the quality of the vibration section of causing.
So, at M ' cav greater than the M ' in the formula 4
MaximumUnder the situation, look that the medium that absorbed all are the liquid of remnants 162 inside in the chamber.Thus, identical with the state that fills with liquid in liquid container inside.Because M ' does not change, resonant frequency fs does not change yet like this.Therefore, the state of the liquid of driver 106 in can not the tracer liquid container.
On the other hand, at M ' cav less than the M ' in the formula 4
MaximumUnder the situation, look that the medium that absorbed are the liquid of remnants 162 inside in the chamber, and gas or vacuum in the liquid container.Because this moment, different with the state that fills with liquid in liquid container inside, M ' changes, and resonant frequency fs changes like this.So, but the state of the liquid in the driver 106 tracer liquid containers.
That is, the state that the liquid in liquid container uses up, the inside remnants in the chamber 162 in driver 106 have under the liquid situation, and driver 106 condition of the state of tracer liquid exactly refers to that M ' cav is less than M '
MaximumAlso have, driver 106 is the condition M ' of the state of tracer liquid exactly
MaximumThe shape in>M ' cav and chamber 162 is irrelevant.
M ' cav refers to that its volume is substantially equal to the quality of liquid of the volume in chamber 162.Therefore, according to M '
MaximumThis inequality of>M ' cav, driver 106 condition of the state of tracer liquid exactly can be expressed as the condition of the volume in chamber 162.For example, if the radius of the opening 161 in circular chamber 162 is represented that by a the degree of depth in chamber 162 is represented by d in addition, then following formula is set up, and this formula is:
M '
Maximum>ρ * d/ π a
2(10)
If expansion formula 10 then requires following condition, this condition is:
a/d>3×π/8 (11)
In addition, as long as under the circular situation of being shaped as of chamber 162, formula 10, formula 11 are just set up.If adopt the M ' under the non-circular situation
MaximumFormula, with the π a in the formula 10
2Replace its area to calculate, then the value of the width of export cavity and length etc. and the relation between the degree of depth.
Therefore, if adopt following driver 106, this driver 106 has the chamber 162 as the depth d in the radius a of the opening 161 that satisfies formula 11 and chamber, even the liquid then in liquid container is the state that uses up, and 162 inner remnants have under the situation of liquid in the chamber, still but misoperation can not take place in the state of tracer liquid.
Because the adventitious sound quality also influences the acoustic impedance characteristic, the method for measuring the inverse electromotive force that produces because of residual vibration like this in driver 106 also can detect the variation of acoustic impedance at least.
In addition,, be determined at driver 106 and produce vibration, because residual vibration after this and the inverse electromotive force that in driver 106, produces according to present embodiment.But, following situation not necessarily, this situation refer to since driver 106 in the vibration section because of the self-vibration that driving voltage causes, liquid is vibrated.That is, though since the vibration section under non-oscillating situation itself, still with its contacted scope in liquid vibrate, piezoelectric layer 160 deforms in the deflection mode like this.This residual vibration makes piezoelectric layer 160 produce inverse electromotive force, and this inverse electromotive force is passed to upper electrode 164 and lower electrode 166.Also can utilize this phenomenon, the state of tracer liquid.Such as, in ink-jet printer, also can utilize the vibration on every side of the vibration section in the following driver, detect the state of the China ink of black case or its inside, the vibration around the vibration section in this driver is because vibration generation that the slippage of the printhead when printing and moving back and forth on balladeur train causes.
After Figure 23 (A) and Figure 23 (B) expression are vibrated driver 106, the waveform of the residual vibration in the driver 106 and the assay method of residual vibration.The frequency change of the residual vibration after can vibrating by driver 106, or amplitude variations detect the variation of the installation site absolute altitude of the driver 106 in the relative print cartridge of black liquid level.In Figure 23 (A) and Figure 23 (B), the longitudinal axis is represented the voltage of the inverse electromotive force that residual vibration produced of driver 106, and transverse axis is represented the time.Because the residual vibration of driver 106 shown in Figure 23 (A) and Figure 23 (B), produces the waveform of the analog signal of voltage.Then, with this analog converting be and the corresponding digitized numerical value of the frequency of signal.
In the example shown in Figure 23 (A) and Figure 23 (B), by measuring 4 times that pulse took place between the 4th~8 subpulse in the analog signal, the nil case that has of China ink is detected.
More particularly, after driver 106 vibrations, calculate the reference voltage that makes predefined regulation laterally switches to high voltage one side from low-voltage one side number of times.Data signal is higher during the 4th~8 time, by the clock pulses of regulation, measures the time between the 4th~8 time.
Waveform when Figure 23 (A) is positioned at the installation site absolute altitude top of driver 106 for the liquid level of China ink.Figure 23 (B) is the waveform below the absolute altitude of the installation site of driver 106 time.If Figure 23 (A) and Figure 23 (B) are compared, just know among Figure 23 (A) length of the time ratio Figure 23 (B) between the 4th~8 time.In other words, with the no change that has of China ink, the 4th~8 time time is different.Utilize the difference of this time, can detect the consumption state of China ink.The 4th from analog waveform begin to calculate be because: after the vibration of driver 106 is stable, begin to measure.Situation about calculating from the 4th only is an example, also can begin to calculate from number of times arbitrarily.
Detect the signal between the 4th~8 time,, measure the time between the 4th~8 time by the clock pulses of regulation.Thus, calculate resonant frequency.Preferably clock pulses is following clock pulses, and it equals to be used to control the clock of the semiconductor storage mechanism that is installed on the print cartridge etc.In addition, measure to time of the 8th time not necessarily, also can be measured to number of times arbitrarily.In Figure 23, though measure time between the 4th~8 time, also can be according to the circuit structure that detects frequency, detect the time of different number of times at interval.
Such as, at the steady quality of China ink, under the less situation of the change of the amplitude of crest,, also can calculate resonant frequency by detecting the time between the 4th~6 time in order to improve detection speed.In addition, in the quality instability of China ink, under the big situation of the change of the amplitude of pulse,, also can detect the time between the 4th~12 time in order to detect residual vibration exactly.
Also have, as another embodiment, but the wave number (not shown) of the voltage waveform of the inverse electromotive force in the computational rules time limit also.Same by this method, can calculate resonant frequency.More particularly, after driver 106 vibrations, in specified time limit, data signal is higher, the number of times that calculating makes the reference voltage of regulation laterally switch towards high voltage one side from low-voltage one side.By calculating this number of times, can the nil case that have of China ink be detected.
Have, Figure 23 (A) and Figure 23 (B) are compared know that the amplitude of the waveform of inverse electromotive force is different, this occasion finger writing or painting is filled with under the print cartridge inner case, and does not have under the black situation in print cartridge inside.So,, and under the situation of the amplitude of the waveform of mensuration inverse electromotive force, also can detect the consumption state of the China ink in the print cartridge even do not calculating resonant frequency.More particularly, such as, between the summit of the waveform of the inverse electromotive force among the summit of the waveform of the inverse electromotive force in Figure 23 (A) and Figure 23 (B), set reference voltage.After driver 106 vibrations, at the appointed time, data signal is higher, and under the waveform crosscut reference voltage situation of inverse electromotive force, judging does not have China ink.Not under the crosscut reference voltage situation, judge to have China ink at the waveform of inverse electromotive force.
Figure 24 represents the manufacture method of driver 106.A plurality of drivers 106 (in the example of Figure 24, having 4) become whole and form.By with integrally formed of a plurality of drivers shown in Figure 24, cut off at corresponding driving device 106 places, make driver 106 shown in Figure 25.Corresponding piezoelectric element in the integrally formed a plurality of drivers 106 of one-tenth shown in Figure 24 is under the circular situation, by integrally formed is cut off at corresponding driving device 106 places, just can make driver shown in Figure 20 106.Form a plurality of drivers 106 by integral body, can make a plurality of drivers 106 expeditiously simultaneously, the processing ease during carrying carries out.
In the end of upper electrode 164 and lower electrode 166, form upper electrode terminal 168 and lower electrode terminal 170.4 drivers 106 are respectively through cut-out, and use separately.
Figure 25 represents that piezoelectric element is the profile of a part of the driver 106 of rectangle.
Figure 26 represents the profile of the integral body of driver shown in Figure 25 106.On the face relative in base plate 178, offer opening 178a with piezoelectric element 174.This opening 178a is covered by oscillating plate 176.Oscillating plate 176 is by the electrical insulating property that has of aluminium oxide or zirconia etc., and the material formation that can produce strain.Piezoelectric element 174 is formed on the oscillating plate 176 according to the mode relative with opening 178a.Lower electrode 166 is according to the zone from opening 178a, and along a direction, i.e. the mode of the extension of the left among Figure 26 is formed on the outside of oscillating plate 176.Upper electrode 164 is according to the zone from opening 178a, and along the direction opposite with lower electrode 166, promptly the mode of the right-hand extension among Figure 26 is formed on the outside of piezoelectric layer 160.Upper electrode terminal 168 and lower electrode terminal 170 are formed at respectively on the end face of auxiliary electrode 172 and lower electrode 166.Lower electrode terminal 170 and lower electrode 166 electrical communication, upper electrode terminal 168 is by auxiliary electrode 172, and with upper electrode 164 conductings, thereby signal transmits between the outside of piezoelectric element and driver 106.The height of upper electrode terminal 168 and lower electrode terminal 170 is greater than corresponding to electrode and piezoelectric layer, the height of piezoelectric element.
Figure 27 represents the manufacture method of driver shown in Figure 24 106.At first, by modes such as punching press or Laser Processings, in new kickboard 940, offer opening 940a.Above-mentioned new kickboard 940 forms base plate 178 after firing.This new kickboard 940 is formed by materials such as potteries.Afterwards, in the outside of new kickboard 940, stacked new kickboard 941.This new kickboard 941 forms oscillating plate 176 after firing.This new kickboard 941 is formed by the material of zirconia etc.Then, in the outside of new kickboard 941, the mode by press mold coating etc. forms conductive layer 942, piezoelectric layer 160, conductive layer 944 successively.These conductive layer 942 final lower electrodes 166 that form, these conductive layer 944 final upper electrodes 164 that form.Then, to formed new kickboard 940, new kickboard 941, conductive layer 942, piezoelectric layer 160 and conductive layer 944 carry out drying, fire then.Distance member 947,948 improves the height of upper electrode terminal 168 and lower electrode terminal 170 from the bottom, make it be higher than piezoelectric element.Distance member 947,948 is according to coating and new kickboard 940,941 identical materials, or the mode of stacked new kickboard forms on new sheet material 941.Because from passing through this distance member 947,948, the aspect that material as the upper electrode terminal 168 of noble metal and lower electrode terminal 170 is reduced, can reduce the thickness of upper electrode terminal 168 and lower electrode terminal 170, can accurately apply like this, can form stable height in addition upper electrode terminal 168 and lower electrode terminal 170.
If when forming conductive layer 942, the connecting portion 944 ' of itself and conductive layer 944 forms simultaneously with distance member 947 and 948, then forms upper electrode terminal 168 and lower electrode terminal 170 easily, maybe they can be fixedly secured.At last, at the end regions of conductive layer 942 and conductive layer 944, form upper electrode terminal 168 and lower electrode terminal 170.When forming upper electrode terminal 168 and lower electrode terminal 170, upper electrode terminal 168 and lower electrode terminal 170 form according to the mode that is electrically connected with piezoelectric layer 160.
Figure 28 (A)~Figure 28 (C) expression is fit to adopt another embodiment of print cartridge of the present invention.Figure 28 (A) is the profile of bottom of the print cartridge of present embodiment.The print cartridge of present embodiment offers opening 1c on the diapire of the container 1 of admitting China ink.The bottom of this opening 1c covers by driver 650.Form China ink and retain portion.
The profile of the concrete structure of driver 650 shown in Figure 28 (B) expression Figure 28 (A) and opening 1c.Driver 650 shown in Figure 28 (C) expression Figure 28 (B), and the plane of opening 1c.Driver 650 involving vibrations plates 72, and be installed on piezoelectric element 73 on the oscillating plate 72.Driver 650 is fixed on the bottom surface of container 1 as follows, and this mode is that piezoelectric element 73 faces toward opening 1c by oscillating plate 72 and base plate 71.Strain can take place in this oscillating plate 72, has ink-resistant property.
Because of the amplitude of the inverse electromotive force that residual vibration produced of piezoelectric element 73 and oscillating plate 72 and the frequency China ink amount according to container 1 changes.Facing to forming opening 1c on the position of driver 650, in opening 1c, guaranteed the China ink of minimum.Thereby, measure vibration characteristics in advance by the driver of guaranteeing in the opening 1c that China ink determined 650, just can positively detect the China ink of container 1 and use up.
Another embodiment of Figure 29 (A)~Figure 29 (C) expression opening 1c.At Figure 29 (A), among Figure 29 (B) and Figure 29 (C), the figure in left side is illustrated respectively in the state that opening 1c inside does not have black K, and the figure on right side is illustrated respectively in the remaining state that black K is arranged among the opening 1c.In the embodiment of Figure 28 (A)~Figure 28 (C), the side of opening 1c forms as vertical wall.In Figure 29 (A), the side 1d among the opening 1c vertically tilts, thereby this opening is opened in the mode that enlarges toward the outer side.In Figure 29 (B), stage portion 1e and 1f are formed at the side of opening 1c.The stage portion 1f that is positioned at the top is greater than the stage portion 1e that is positioned at the below.In Figure 29 (C), opening 1c has groove 1g, and this groove is along the direction of easily black K being discharged, and promptly the direction of supply port 2 is extended.
If adopt the shape of Figure 29 (A), can reduce the amount that China ink retains the black K of portion to the opening 1c shown in Figure 29 (C).Therefore, owing to make by Figure 20 (A)~Figure 20 (C) and Figure 21 (A)~described M ' cav of Figure 21 (F) less than M ' max, the vibration characteristics of the driver 650 when China ink is used up with in container 1, under the remaining black situation that printable amount arranged very big difference is arranged, thereby can more positively detect using up of China ink.
Figure 30 is the perspective view of another embodiment of expression driver.This driver 660 has liner 76 in the base plate that constitutes driver 660 or the outside of the opening 1c in the installing plate 72.In the periphery of driver 660, be formed with riveted holes 77.Driver 660 is by riveted holes 77, and is fixing with riveted joint mode and container 1.
The perspective view of another embodiment of Figure 31 (A) and Figure 31 (B) expression driver.In the present embodiment, driver 670 comprises that recess forms base plate 80 and piezoelectric element 82.Form at recess on the face of base plate 80, the mode by etching etc. is formed with recess 81, on another face of base plate 80 piezoelectric element 82 is installed.Recess forms the bottom of the recess 81 in the base plate 80 as vibration area.
So the vibration area in the driver 670 is limited by the outer rim of recess 81.In addition, in the driver 106 of the embodiment of driver 670 and Figure 20,176 one-tenth integrally formed structures of base plate 178 and oscillating plate are similar.Therefore, when making print cartridge, can reduce manufacturing process, reduce cost.Driver 670 adopts the size that can imbed among the opening 1c that is opened in the container 1.Thus, recess 81 also can be used as the chamber.Also can be identical with the driver 670 of the embodiment of Figure 31 (A), the driver 106 of the embodiment of Figure 20 (A)~Figure 20 (C) is formed according to the mode that can imbed among the opening 1c.
Figure 32 forms the perspective view of integrally formed structure as the assembly 100 that has driver 106 for expression.This assembly 100 is installed on the assigned position of the container 1 of print cartridge.This assembly 100 constitutes in the following manner, and this mode is: by detecting the variation of the acoustic impedance at least in the black liquid, detect the consumption state of the liquid in the container 1.The assembly 100 of present embodiment comprises and is used for driver 106 is installed on liquid container installation portion 101 on the container 1.Liquid container installation portion 101 is following structure, and in this structure, the base 102 of the rectangular substantially shape in plane is provided with columnar portion 116, and this columnar portion 116 is admitted by driving the driver 106 that signal vibrates.Because this assembly 100 constitutes in the following manner, this mode is: in the time of on being installed on print cartridge, the driver 106 in the assembly 100 can not touch from the outside, can prevent to touch from the outside driver 106 like this.In addition, on the front edge top formation inclined-plane of columnar portion 116, in the time of like this on being installed to the recess that is formed in the print cartridge, realize chimeric easily.
Figure 33 represents the exploded view of the structure of assembly shown in Figure 32 100.Assembly 100 comprises the liquid container installation portion 101 that is formed by resin, has the piezo-electric device installation portion 105 of plate 110 and recess 113.In addition, assembly 100 has lead 104a and 104b, driver 106 and film 108.Best, plate 110 is formed by the material that is difficult to get rusty of stainless steel or stainless steel alloy etc.Be contained in the mode of the central part of columnar portion 116 in the liquid container installation portion 101 and base 102 according to receivability lead 104a and 104b, be formed with peristome 114, according to receive driver device 106, the mode of film 108 and plate 110 is formed with recess 113.Driver 106 engages with plate 110 by film 108, and plate 110 and driver 106 are fixed on the liquid container installation portion 101.Therefore, lead 104a and 104b, driver 106, film 108 and plate 110 are installed on the liquid container installation portion 101 as a whole.Lead 104a and 104b respectively with driver 106 in upper electrode and lower electrode be electrically connected, will drive signal and pass to piezoelectric layer, the signal of driver 106 detected resonant frequencies passes to printer etc.Driver 106 temporarily vibrates according to transmitting the driving signal of coming by lead 104a and 104b.Driver 106 carries out residual vibration after vibration, by this vibration, produce inverse electromotive force.At this moment, the vibration period of the waveform by detecting inverse electromotive force, just can detect with liquid container in the corresponding resonant frequency of consumption state of liquid.Film 108 is bonding with driver 106 and plate 110, makes driver 106 be in the liquid sealing state.Preferably film 108 is formed by polyolefin etc., and is bonding by hot melting way.By driver 106 is relative bonding with film 108 with plate 110, local bonding inhomogeneity will reduce, and the part beyond the oscillating plate can not produce vibration, and is therefore, very little in the variation of the front and back resonant frequency that driver 106 is bonded to plate 110.
The area of the peristome 114 of base 102 is greater than the area of the vibration area of driver 106.In the center of plate 110, the position facing with the vibration section of driver 106 is formed with opening 112.Shown in Figure 20 (A)~Figure 20 (C) and 21 (A)~Figure 21 (F), in driver 106, be formed with chamber 162, this opening 112 and the chamber 162 common China inks that form retain portion.Preferably the thickness of plate 110 is less than the diameter of opening 112, so that reduce the influence of residue of ink.Be 1/3 value preferably less than its diameter such as, the degree of depth of opening 112.Opening 112 is the central shaft of relative component 100, the basic pure circle that keeps symmetry.In addition, the area of opening 112 is greater than the aperture area in the chamber in the driver 106 162.The outer rim in the cross section of opening 112 can be taper, also can be step-like.Assembly 100 is installed on sidepiece, top or the bottom of container 1 according to the mode of opening 112 towards the inboard of container 1.If China ink consumes, the periphery of driver 106 does not have China ink, then because the variation of resonant frequency of driver 106 is bigger, thereby can detect the change in location of black liquid.
Figure 34 represents the perspective view of another embodiment of assembly.The assembly 400 of present embodiment forms piezo-electric device installation portion 405 on liquid container installation portion 401.On the foursquare base 402 of this liquid container installation portion 401 in its plane is square body substantially, form columned columnar portion 403.In addition, piezo-electric device installation portion 405 comprises upright plate-shaped member 406 and the recess of being located on the columnar portion 403 413.Driver 106 is arranged in the recess 413 of the side that is located at plate-shaped member 406.In addition, the front end of plate-shaped member 406 is angle according to the rules, forms chamfering, in the time of like this in being installed to the hole that is opened in the print cartridge, realizes chimeric easily.
Figure 35 represents the decomposition diagram of the structure of assembly shown in Figure 34 400.Identical with assembly 100 shown in Figure 32, assembly 400 comprises liquid container installation portion 401 and piezo-electric device installation portion 405.Liquid container installation portion 401 has base 402 and columnar portion 403, and piezo-electric device installation portion 405 comprises plate-shaped member 406 and recess 413.Driver 106 is chimeric with plate 410, thereby is fixed in the recess 413.Assembly 400 also comprises lead 404a and 404b, driver 106, and film 408.
According to present embodiment, plate 410 rectangular shapes are opened in the peristome 414 rectangular shapes in the plate-shaped member 406. Lead 404a and 404b, driver 106, film 408 also can constitute according to relative base removably with plate 410.Driver 106, film 408 and plate 410 be according to relative center by peristome 414, keeps the symmetrical manner setting along the central shaft that extends with the perpendicular direction in the plane of peristome 414.In addition, driver 106, the center of film 408 and plate 410 is arranged on the central shaft in the peristome 414 basically.
The area of opening 412 of center that is opened in plate 410 is greater than the aperture area in the chamber in the driver 106 162.Chamber 162 in the driver 106 and the opening 412 common China inks that form retain portion.The thickness of plate 410 is less than the diameter of opening 412, and preferably this thickness is less than 1/3 value such as, the diameter of opening 412.The central shaft that opening 412 is relative component 400 keeps symmetrical pure circle substantially.The outer rim in the cross section of opening 412 can be taper, also can be step-like.Assembly 400 can be arranged at the mode of the inside of container 1 according to opening 412, is installed on the bottom of container 1.Because driver 106 is arranged at the inside of container 1 according to the mode of extending along vertical direction, by the height of change base 402, the height that makes driver 106 be arranged at container 1 inside changes, and is easy to change the moment that China ink uses up so like this.
Figure 36 represents also embodiment of assembly.Identical with assembly 100 shown in Figure 32, the assembly 500 among Figure 36 comprises the liquid container installation portion 501 with base 502 and columnar portion 503.In addition, assembly 500 also comprises lead 504a and 504b, driver 106, film 508 and plate 510.Be contained in the mode of the central part of the base 502 in the liquid container installation portion 501 according to receivability lead 504a and 504b, be formed with peristome 514, according to receive driver device 106, the mode of film 508 and plate 510 is formed with recess 513.Driver 106 is fixed on the piezo-electric device installation portion 505 by plate 510.So, lead 504a and 504b, driver 106, film 508 and plate 510 are installed on the liquid container installation portion 501 as a whole.On the foursquare base that the assembly 500 of present embodiment is square substantially on its plane, form the columnar portion 503 that its top vertically tilts.Driver 106 is arranged in the recess 513 that vertically is obliquely installed on the end face of this columnar portion 503.
The front end of assembly 500 tilts, and on this inclined plane, driver 106 is installed.So if assembly 500 is installed on the bottom or the sidepiece of container 1, then the vertical direction of driver 106 relative containers 1 tilts.Preferably the angle of inclination of the front end of assembly 500 is at the performance that detects, in 30 ° to 60 ° scope.
Near the bottom of the ink container when Figure 37 is installed on the container 1 for assembly 100 shown in Figure 32 profile.Assembly 100 is installed according to the mode of the sidewall that passes container 1.On the sidewall and the composition surface between the assembly 100 of container 1, be provided with O shape ring 365, thereby guarantee to realize between assembly 100 and the container 1 sealing.Best, assembly 100 is according to the mode that can realize by O shape ring sealing, and is included in the columnar portion described in Figure 32.By the inside that the front end of assembly 100 is inserted container 1, like this by the opening in the plate 110 112, the China ink of container 1 inside contacts with driver 106.Because around the vibration section of driver 106, because of the effect of liquid or gas, the resonant frequency of the residual vibration in the driver 106 is different, can adopt assembly 100 like this, detect the consumption state of China ink.In addition, be not limited to assembly 100, also can assembly 400 shown in Figure 34 be installed on container 1, assembly 500 shown in Figure 36, or assembly 700A and 700B shown in Figure 38, and molding structure spare 600 detect the black nil case that has.
Figure 38 (A) illustrates module body 100 another embodiment.The module body 750A of Figure 38 (A) has driver 106 and liquid container pedestal 360.Module body 750A serves as with simultaneously being installed on the container 1 with its front and container 1 inside surface of side wall.Driver 106 comprises piezoelectric layer 160, upper electrode 164, lower electrode 166, and oscillating plate 176.Lower electrode 166 be formed on the vibration 176 above.The top formation piezoelectric layer 160 of lower electrode 166, formation upper electrode 164 on piezoelectric layer 160.Thereby, piezoelectric layer 160 by upper electrode 164 and lower electrode 166 from clipping up and down.Piezoelectric layer 160, upper electrode 164 and lower electrode 166 form piezoelectric element.Piezoelectric element is formed on the oscillating plate 176.The vibrating area of piezoelectric element and oscillating plate 176 is vibration sections of driver actual vibration.On the sidewall of container 1, establish opening 385.Therefore, China ink contacts with oscillating plate 176 by the opening 385 on the container 1.
Below, the action of the module body 750A shown in Figure 38 (A) is described.Upper electrode 164 and lower electrode 160 will drive signal and pass to piezoelectric layer 160, and piezoelectric layer 160 detected resonance frequency signals are passed to printing equipment.Piezoelectric layer 160 is sent out according to the driving signal of upper electrode 164 and lower electrode 166 transmission and is shaken, and produces residual vibration.Because of this residual vibration, piezoelectric layer 160 produces inverse electromotive force.Calculate the vibration period of inverse electromotive force waveform, just can detect inkless by the resonance cycle that detects this moment.Because of module body 750A is installed on the container 1 as follows, this mode be driver 106 with the opposite face of piezoelectric element side of the vibration section of driver 106, that is to say that in Figure 38 (A), just oscillating plate 176 and ink container 1 interior China ink contacts, so the module body 750A of Figure 38 (A) does not need Figure 32 to lead 104a shown in Figure 36,104b, 404a, 404b, 504a is in the 504b embedded electrode module body 100.Therefore, forming process is comparatively simple, and, the replacing of module body 750A, reclaiming becomes possibility.Because driver 106 is subjected to the protection of pedestal 360, avoided driver 106 to contact with outside.
Figure 38 (B) illustrates another embodiment of module body 100.The module body 750B of Figure 38 (B) has driver 106 and pedestal 360.Module body 750B serves as with simultaneously being installed on the container 1 with its front and container 1 inside surface of side wall.Driver 106 comprises piezoelectric layer 160, upper electrode 164, lower electrode 166, and oscillating plate 176.Lower electrode 166 be formed on the vibration 176 above.The top formation piezoelectric layer 160 of lower electrode 166, formation upper electrode 164 on piezoelectric layer 160.Thereby, piezoelectric layer 160 by upper electrode 164 and lower electrode 166 from clipping up and down.Piezoelectric layer 160, upper electrode 164 and lower electrode 166 form piezoelectric element.Piezoelectric element is formed on the oscillating plate 176.The vibrating area of piezoelectric element and oscillating plate 176 is vibration sections of driver actual vibration.On the sidewall of container 1, establish thinner wall section 380.Module body 750B is installed on the container 1 as follows, this mode be driver 106 with the opposite face of piezoelectric element side of the vibration section of driver 106, that is to say that in Figure 38 (B), just oscillating plate 176 contacts with the thinner wall section 380 of ink container 1.Therefore, driver 106 carries out residual vibration with thinner wall section 380.
Below, the action of the module body 750B shown in Figure 38 (B) is described.Upper electrode 164 and lower electrode 166 will drive signal and pass to piezoelectric layer 160, and piezoelectric layer 160 detected resonance frequency signals are passed to printing equipment.Piezoelectric layer 160 is sent out according to the driving signal of upper electrode 164 and lower electrode 166 transmission and is shaken, and vibrates at resonance cycle.Because of oscillating plate 176 contacts with the thinner wall section 380 of container 1, so residual vibration is carried out with thinner wall section 380 in the vibration section of driver 106.Because the inner surface side of the container 1 of thinner wall section 380 contacts with China ink, therefore, when driver 106 carried out residual vibration with thinner wall section 380, the resonant frequency of this residual vibration and amplitude changed with black residual volume.Because of this residual vibration, piezoelectric layer 160 produces inverse electromotive force.Calculate the vibration period of inverse electromotive force waveform, just can detect black residual amount by the resonance cycle that detects this moment.
The module body 750B of Figure 38 (B) does not need as Figure 32 to as shown in Figure 36 with electrode cable 104a, 104b, and 404a, 404b, 504a, 504b imbed in the module body 100.Therefore, forming process is comparatively simple, and, the replacing of module body 750A, reclaiming becomes possibility.Because driver 106 is subjected to the protection of pedestal 360, avoided driver 106 to contact with outside.
The profile of the ink container when Figure 39 is installed on the container 1 for assembly 700B.In the present embodiment, as an example of mounting structure spare, adopt assembly 700B.This assembly 700B, is installed on the container 1 towards the outstanding mode in the inside of container 1 according to liquid container installation portion 360.In installing plate 350, offer opening 370, the vibration section in opening 370 and the driver 106 is in on the one side.In addition, in the diapire of assembly 700B, offer porosely 382, be formed with piezo-electric device installation portion 363.Driver 106 is provided with according to the mode with one of them 382 lid position, hole.Therefore, China ink contacts with oscillating plate 176 by hole 382 in the piezo-electric device installation portion 363 and the opening 370 in the installing plate 350.Hole 382 in the piezo-electric device installation portion 363 and the 370 common China inks that form of the opening in the installing plate 350 retain portion.Piezo-electric device installation portion 363 and driver 106 are fixed by installing plate 350 and membrane element.On the connecting portion between liquid container installation portion 360 and the container 1, be provided with hermetically-sealed construction 372.Sealing structure 372 can be formed by the plastic material of synthetic resin etc., also can be formed by O shape ring.Assembly 700B among Figure 39 (A) and container 1 are separately independently, but shown in Figure 39 (B), also can form the piezo-electric device installation portion of assembly 700B by the part of container 1.
The module body 700B of Figure 39 (A) need not Figure 32 is embedded in the assembly to lead shown in Figure 36, so, forming step is simplified, in addition, change assembly 700B, thereby, can recycle.
When print cartridge rocked, China ink was attached on the end face or side of container 1, contact with driver 106 owing to hang on the end face or the China ink on the side of container 1, thereby driver 106 may produce misoperation.But because the liquid container installation portion 360 among the assembly 700B is outstanding in the inside of container 1, because of the end face that hangs on container 1 or the effect of the China ink on the side, driver 106 can not produce misoperation like this.
In addition, in the embodiment of Figure 39 (A), only the part of oscillating plate 176 and installing plate 350 according to the black contacted mode of container 1 inside, be installed on the container 1.In the embodiment of Figure 39 (A), need not Figure 32 to lead 104a shown in Figure 36,104b, 404a, 404b, 504a is in the assembly of 504b embedded electrode.So, forming step is simplified.In addition, replaceable assembly 106, thus can recycle.
Figure 39 (B) is the profile of the ink container when being installed on driver 106 on the container 1.In the print cartridge of the embodiment of Figure 39 (B), protecting component 361 is installed on the container 1 according to the mode that is independent of driver 106.So protecting component 361 and driver 106 are as assembly and whole formation provides protection but protecting component 361 can can't touch the mode of driver 106 according to user's hand.The hole 380 that is arranged at the front of driver 106 is opened on the sidewall of container 1.Driver 106 comprises piezoelectric layer 106, upper electrode 164, lower electrode 166, oscillating plate 176 and installing plate 350.On installing plate 350, form oscillating plate 176, on oscillating plate 176, form lower electrode 166.At the end face of lower electrode 166, form piezoelectric layer 160, at the end face of piezoelectric layer 160, form upper electrode 164.So the major part of piezoelectric layer 160 forms in the following manner, this mode is: it is by the major part of upper electrode 164 and the major part of lower electrode 166, along clamping up and down.Piezoelectric element is by as piezoelectric layer 160, and the circular portion of the corresponding major part in upper electrode 164 and the lower electrode 166 forms.Piezoelectric element is formed on the oscillating plate 176.The vibration area of piezoelectric element and oscillating plate 176 is the in fact vibrative vibration section of driver.On installing plate 350, offer opening 370.In addition, in the sidewall of container 1, offer porose 380.So China ink contacts with oscillating plate 176 by hole 380 in the container 1 and the opening 370 in the installing plate 350.Hole 380 in the container 1 and the 370 common China inks that form of the opening in the installing plate 350 retain portion.In addition, because driver 106 gets up by protecting component 361 protection, can avoid touching driver 106 like this from the outside.In addition, also can adopt the base plate 178 among Figure 20, replace the installing plate 350 among the embodiment of Figure 39 (A) and 39 (B).
Figure 39 (C) expression comprises the embodiment of the molding structure spare 600 with driver 106.In the present embodiment, as an example of mounting structure spare, adopt molding structure spare 600.This molding structure spare 600 comprises driver 106 and forming part 364.364 one-tenth whole formation of this driver 106 and forming part.Forming part 364 is formed by the plastic material of silicones etc.The inside of forming part 364 has lead 362.Forming part 364 forms according to the mode with two pin that extend from driver 106.For forming part 364 and container 1 are fixed with fluid-tight fashion, the end of two pin in the forming part 364 is hemispherical.This forming part 364 is installed on the container 1 according to driver 106 mode outstanding in the inside of container 1, and the vibration section in the driver 106 and container 1 interior China ink contacts.This forming part 364 is avoided the upper electrode 164 in the driver 106, and piezoelectric layer 160 and lower electrode 166 are subjected to the influence of China ink.
Because the molding structure spare 600 among Figure 39 needn't form hermetically-sealed construction 372 between forming part 364 and container 1, China ink is difficult to leak from container 1 like this.Also have, owing to adopt the not outstanding form in the outside of container 1 relatively of molding structure spare 600, can avoid touching driver 106 like this from the outside.When print cartridge rocked, China ink was attached to the top or the side of container 1, and the top or the China ink on the side that hang on container 1 contact with driver 106, and driver 106 may produce misoperation like this.Because the forming part 364 in the molding structure spare 600 is outstanding in the inside of container 1, under the effect of the China ink on end face that hangs on container 1 or the side, driver 106 can not produce misoperation like this.
Figure 40 represents to adopt the print cartridge of driver shown in Figure 20 106 and the embodiment of ink-jet printer.A plurality of print cartridges 180 are installed in the ink-jet printer, and this ink-jet printer has and corresponding print cartridge 180 corresponding a plurality of black introduction parts 182 and retainers 184.A plurality of print cartridges 180 are admitted different types of respectively, such as the China ink of different colours.In the bottom surface of a plurality of print cartridges 180, the driver 106 as acoustic impedance testing agency is installed at least.By driver 106 is installed in the print cartridge 180, just can detect the residual volume of the China ink of print cartridge 180 inside.
Figure 41 represents the concrete structure of the printing head periphery in the ink-jet printer.This ink-jet printer comprises black introduction part 182, retainer 184, printhead plate 186 and nozzle plate 188.In nozzle plate 188, be formed with a plurality of nozzles 190 that spray China ink.China ink introduction part 182 comprises air supply port 181 and black introducing port 183.Air supply port 181 is to print cartridge 180 air supplies.China ink introducing port 183 is sent into China ink from print cartridge 180.Print cartridge 180 comprises air introducing port 185 and black supply port 187.The air supply port 181 of air introducing port 185 from black introduction part 182 sent into air.The black introducing port 183 of China ink supply port 187 in black introduction part 182 supplied with China ink.Because print cartridge 180 is sent into air from black introduction part 182, so just impel China ink from print cartridge 180, supply to black introduction part 182.Retainer 184 makes the China ink of supplying with through introduction part 182 from print cartridge 180 connect printhead plate 186.
Figure 42 represents another embodiment of print cartridge shown in Figure 41 180.In the print cartridge 180A of Figure 42 (A), driver 106 is formed on the 194a of bottom surface according to the mode that vertically tilts.The inside of the container 194 in print cartridge 180, in the container 194 apart from the specified altitude of inner bottom surface, on the position of facing with driver 106, be provided with anti-ripple wall 192.Because the vertical direction of driver 106 relative containers 194 is provided with obliquely, make the cleaning of China ink good.
Between driver 106 and anti-ripple wall 192, form the gap that is full of China ink.In addition, the gap between anti-ripple wall 192 and the driver 106 is spaced apart according to the mode that can not keep China ink because of the effect of capillary force.When ink container 194 was subjected to transverse shakiness, in the inside of ink container 194, China ink produced fluctuation, because this impact, gas or bubble are that driver 106 detects, and driver 106 may produce misoperation.By anti-ripple wall 192 is set, can prevent that just the China ink of driver 106 vicinity from producing fluctuation, can prevent the misoperation of driver 106.
In addition, by driver 106 is arranged at black supply port 187 near, when ink container is installed on the print cartridge retainer on the balladeur train, make driver 106 be positioned contact place on the balladeur train really.Its reason is, the most important thing is black supply port and supplying with certain connection between the pin in being connected between ink container and the balladeur train.This be because: if deviation is arranged slightly, then can damage the front end of supplying with pin, or destroy the hermetically-sealed construction of O shape ring etc., produce the ink leak situation.In order to prevent such problem, usually, ink-jet printer has following special structure, and this structure can make ink container corresponding to correct position when being installed on ink container on the balladeur train.Thus, by driver being arranged near the supply port, then can make driver 106 positively realize contraposition.Have again,, can more positively achieve contraposition by driver 106 being installed on the center of the width in the ink container 194.This be because: ink tank being installed to retainer the time, rock under the situation as central axis at the center line of this ink container with width, rocking of this ink container is extremely small.
Figure 43 represents another embodiment of print cartridge 180.Figure 43 (A) is the profile of print cartridge 180C, and Figure 43 (B) is the profile with the sidewall 194b amplification of the print cartridge 180C shown in Figure 43 (A), the perspective view of Figure 43 (C) for seeing from its front.Print cartridge 180C is formed with semiconductor storage mechanism 7 and driver 106 on same circuit main board 610.Shown in Figure 43 (A), anti-ripple wall 1192 *, be arranged at the inside of container 194 according to the mode relative with driver 106.Shown in Figure 43 (B), (C), semiconductor storage mechanism 7 is formed at the top of circuit main board 610, and driver 106 is formed in the same circuit main board 610, the below of semiconductor storage mechanism 7.Special-shaped O shape ring 614 is installed on the sidewall 194b according to the mode of will surround around the driver 106.Be formed with a plurality of caulking parts 616 on sidewall 194b, this caulking part 616 is used for the container 194 of circuit main board 610 with China ink is connected.By caulking part 616 is riveted, the container 194 of circuit main board 610 with China ink is connected, the O shape ring 614 of abnormal shape is pressed against on the circuit main board 610, the vibration area in the driver 106 is contacted with China ink, can make the outside of print cartridge and inside remain on sealing state simultaneously.
In semiconductor storage mechanism 7 and semiconductor storage mechanism 7 vicinity, be formed with terminal 612.This terminal 612 transmits signal between the outside of semiconductor storage mechanism 7 and ink-jet printer etc.Semiconductor storage mechanism 7 also can be made of the rewritable semiconductor memory such as, EEPROM etc.Because semiconductor storage mechanism 7 is formed on the same circuit main board 610 with driver 106, when being installed on driver 106 and semiconductor storage mechanism 7 on the print cartridge 180C, just finish like this by installation steps.When in addition, making the manufacturing of print cartridge 180C and the job step during recirculation simplify.Also have,, can reduce the manufacturing cost of print cartridge 180C like this because the quantity of parts reduces.
Driver 106 detects the consumption state of the China ink in the container 194.The information of the China ink of semiconductor storage mechanism 7 memory drivers, 106 detected black residual volumes etc.That is, the characterisitic parameter of the China ink that the following information of semiconductor storage mechanism 7 storage, this information are adopted when detecting and the characteristic of print cartridge etc. is relevant.When semiconductor storage mechanism 7 filled with the China inks in the container 194 in advance, when Jimo riddles container 194, or China ink was when using up, and the resonant frequency when promptly the China inks in the container 194 run out of is stored as of characterisitic parameter.China ink in the container 194 is in the resonant frequency that fills with or use up state and also can stores when container is installed on the ink-jet printer for the first time.In addition, the China inks in the container 194 are in the resonant frequency that fills with or use up state and also can store in the manufacture process of container 194.Because the resonant frequency when filling with or using up by in advance the China ink in the container 194 being in is stored in the semiconductor storage mechanism 7, read the data of resonant frequency in ink-jet printer one side, can the error when detecting black residual volume and detect revise, can correctly detect the situation that black residual volume reduces to a reference value like this.
Figure 44 illustrates another embodiment of print cartridge 180.Print cartridge 180D shown in Figure 44 (A) is installed with a plurality of drivers 106 on the sidewall 194b of ink container 194.Preferably as shown in figure 24, integrally formed a plurality of drivers 106 are as these drivers 106.A plurality of drivers 106 are between the upper and lower every being configured on the sidewall 194b.Owing to a plurality of drivers 106 are configured on the sidewall 194b at interval in the upper and lower, therefore can detect black residual amount interimly.
Among the print cartridge 180E shown in Figure 44 (B), driver 606 is installed on the sidewall 194b in the ink container 194.By vertically long driver 606, the residual volume that detects the China ink of ink container 194 inside serially changes.Preferably the length of this driver 606 is greater than half of the height of sidewall 194b.In Figure 43 (B), driver 606 has basically from extending to the length of its bottom end vicinity near the top of sidewall 194b.
In the print cartridge 180F shown in Figure 44 (C), the same with the print cartridge 180D shown in Figure 44 (A), a plurality of drivers 106 are installed on the sidewall 194b in the ink container 194, are arranged at intervals with anti-ripple wall 192 on the opposite face of a plurality of drivers 106 in accordance with regulations.Preferably a plurality of drivers as shown in figure 24, integrally formed are used as these drivers 106.Between driver 106 and anti-ripple wall 192, be formed with the gap that China ink is full of.In addition, the gap between anti-ripple wall 192 and the driver 106 is according to not keeping the mode of China ink spaced apart because of capillary force.When ink container 194 transverse shakinesses, since this transverse shakiness, the fluctuation that produces China ink in the inside of ink container 194, because this impact, gas or bubble are detected by driver 106, driver 106 may produce misoperation.As shown in the present, by anti-ripple wall 192 is set, can prevent that the China ink of driver 106 vicinity from producing fluctuation, can prevent that driver 106 from producing misoperation.Have, anti-ripple wall 192 can stop the situation of invading driver 106 because of the bubble that rocks the China ink generation again.
Figure 45 represents another embodiment of print cartridge 180.Print cartridge 180G among Figure 45 (A) has a plurality of next doors 212 below 194C extends to above ink container 194.Because according to the rules intervals is opened between the bottom in corresponding next door 212 and the bottom surface of ink container 194, the bottom of ink container 194 is communicated with like this.Print cartridge 180G comprises a plurality of admittances chamber 213 that is separated into respectively by a plurality of next doors 212.The bottom of this a plurality of admittances chamber 213 is communicated with mutually.In in a plurality of admittances chamber 213 each, driver 106 is installed on the top 194C of ink container 194.Preferably a plurality of drivers as shown in figure 24, integrally formed are used as these drivers 106.Driver 106 is arranged at the pars intermedia of the end face 194C of the admittance chamber 213 in the container 194 basically.Admitting the volume of chamber 213 be maximum in black supply port 187 1 sides, along with from black supply port 187 towards the inboard of print cartridge 180G constantly away from, the volume of admittance chamber 213 reduces gradually.Space between each driver is the wideest at ink supply port 187 places, because the distance from ink supply port 187 to print cartridge 180G inside increases, this space narrows down.Because China ink is discharged from black supply port 187, air enters from air introducing port 185, and China ink is from the admittance chamber 213 of black supply port 187 1 sides like this, and the admittance chamber 213 towards print cartridge 180G inboard realizes consuming.Such as, the China ink consumption in the admittance chamber 213 of the most close black supply port 187, between the liquid level decrement phase of the China ink in the most close admittance chamber 213, in other admittance chamber 213, China ink fills with.If the China ink in the admittance chamber 213 of the most close black supply port 187 runs out of, air is invaded from the 2nd 213, the 2 of the admittance chamber that black supply port 187 begins to count and is admitted the China inks in the chamber 213 to begin to consume, and admits the liquid level of the China ink in the chamber 213 to begin decline for the 2nd.This moment, the 3rd that begins to count from black supply port 187 or later admittance chamber 213, China ink fills with.In the manner described above, China ink from the admittance chamber 213 near black supply port 187, consumes in admittance chamber 213 far away successively.
Like this, because driver 106 is pressed arranged spaced on each accommodating chamber 213, on the 194C, driver 106 can the interim minimizing that detects the China ink amount on ink container 194.In addition, because the capacity of accommodating chamber 213 diminishes to the accommodating chamber depths at leisure from ink supply port 187, therefore, the time interval that driver 106 detects the minimizing of China ink amount also slowly shortens, and is using up the degree detecting increase frequency near China ink.
The print cartridge 180H of Figure 45 (B) has a next door 212, and this next door 212 194c above ink container 194 extends to the below.The predetermined space because the lower end in next door 212 and the bottom surface of ink container 194 are separated by, so the bottom of ink container 194 is communicated with.Print cartridge 180H has 2 accommodating chamber 213a and the 213b that is separated by next door 212.The bottom of accommodating chamber 213a and 213b communicates with each other.The Capacity Ratio of the accommodating chamber 213a of ink supply port 187 sides sees that from ink supply port 187 capacity that is positioned at inboard accommodating chamber 213b is big.Best, half of the capacity of the Capacity Ratio accommodating chamber 213a of accommodating chamber 213b is little.
The top 194c of accommodating chamber 213b is adorning driver 106.In addition, form slot type buffering area 214 in accommodating chamber 213b, this buffering area 214 is collected the bubble that enters when print cartridge 180H makes.In Figure 45 (B), buffering area 214 is grooves that extend upward from the sidewall 194b of ink container 194.Because buffering area 214 is collected the bubble of invading black accommodating chamber 213b, therefore, can prevent that the driver 106 that causes because of bubble from detecting the misoperation that China ink is used up.Because driver 106 is arranged on the top 194c of accommodating chamber 213b, therefore, with respect to from detecting China ink, use up the China ink amount of state fully to China ink near after using up, employing by enumeration device control with accommodating chamber 213a in the corresponding correction of black consumption state, just China ink can be consumed at last.And, regulate the capacity of accommodating chamber 213b with the length that changes next door 212 or mode at interval etc., just can change the China ink amount that continues to consume after detecting that China ink is approaching and using up.
Figure 45 (C) is illustrated in the structure of filling porous material 216 in the accommodating chamber 213b of print cartridge 180H of Figure 45 (B).Porous material 216 in accommodating chamber 213 above to below whole space in be full of fully.Porous material 216 contacts with driver 106.When the ink container overturning, its living in the reciprocating cutter on balladeur train, air will enter among the black accommodating chamber 213b, and this might cause the misoperation of driver 106.But, if possessed porous material 216, receive air, thereby prevented that air from flowing in the driver 106 by it.Because of porous material 216 keeps China ink,, cause driver 106 to miss inkless detection to China ink is arranged so can prevent that China ink has been bonded on the driver 106 because of shaking ink container.Preferably porous material 216 is arranged in the accommodating chamber 213 of capacity minimum.In addition, by driver 216 being arranged on the top 194c of accommodating chamber 213b, just can China ink be consumed at last revising (revisal) near using up the China ink amount of using up state fully to China ink from detecting China ink.In addition, regulate the capacity of accommodating chamber 213b, just can change the China ink amount that continues to consume after detecting that China ink is approaching and using up with the length that changes next door 212 or mode at interval etc.
Figure 45 (D) illustrates print cartridge 180J, and the porous material 216 in the print cartridge is to be made of aperture different two kinds of porous material 216a and 216b.Porous material 216a is configured in porous material 216b top.The aperture of upside porous material 216a is greater than the aperture of downside porous material 216b.Perhaps, porous material 216a adopts the lyophily material lower than porous material 216b to form.The porous material 216a's that the capillary force of the porous material 216a that the aperture is little is bigger than the aperture is big, and therefore, the China ink in the accommodating chamber 213b collects in the porous material 216b of downside and by its maintenance.Thereby, air can not occur and arrive driver 106 primary detection and go out inklessly, and China ink arrives the phenomenon that driver 106 detects China ink once more.Yin Mo is absorbed in the porous material 216b away from driver 106 sides, so, near the China ink the driver 106 better mobile, detecting has variable quantity that inkless acoustic impedance changes greatly.Because of driver 106 being located at the top 194c of accommodating chamber 213b, just can China ink be consumed at last revising (revisal) near using up the China ink amount of using up state fully to China ink from detecting China ink.In addition, regulate the capacity of accommodating chamber 213b, just can change the China ink amount that continues to consume after detecting that China ink is approaching and using up with the length that changes next door 212 or mode at interval etc.
Figure 46 illustrates the sectional drawing of print cartridge 180K, and this print cartridge is another embodiment of the print cartridge 180I shown in Figure 45 (C).The porous material 216 of print cartridge 180K shown in Figure 46 designs by following mode, and promptly the basal area of the lower horizontal direction of porous material 216 is diminished by slow graceful compression towards the bottom surface direction of ink container 194, and the aperture also diminishes.The sidewall of the print cartridge 180K of Figure 46 (A) is provided with rib, so that the aperture compression of porous material 216 is diminished.Because of porous material 216 bottom pressurizeds, the aperture diminishes, so China ink collects in porous material 216 bottoms and keeping.Black by the porous material 216 bottoms absorption away from driver 106 sides, near the China ink the driver 106 is mobile better, and the variable quantity of the variation of the acoustic impedance that the detection China ink has or not increases.Thereby though the China ink fluctuation, it can adhere on the driver 106 that is loaded on above the print cartridge 180K, can prevent that driver 106 mistakes are with the inkless China ink that has been detected as.
On the other hand, the print cartridge 180L of Figure 46 (B) and Figure 46 (C), because porous material 216 bottoms are compressed, the basal area of its underpart horizontal direction slowly diminishes towards the bottom surface of ink container 194 on the width of ink container 194, and the basal area of accommodating chamber horizontal direction slowly diminishes towards the bottom surface direction of ink container 194 at leisure.Because of porous material 216 bottom pressurizeds, the aperture diminishes, so China ink collects in porous material 216 bottoms and keeping.Black by the porous material 216 bottoms absorption away from driver 106 sides, near the China ink the driver 106 is mobile better, and the variable quantity of the variation of the acoustic impedance that the detection China ink has or not increases.Thereby though the China ink fluctuation, it can adhere on the driver 106 that is loaded on above the print cartridge 180K, can prevent that driver 106 mistakes are with the inkless China ink that has been detected as.
Figure 47 illustrates another embodiment of the print cartridge that uses driver 106.The print cartridge 220A of Figure 47 (A) has first next door 222, and extend downwards below print cartridge 220A in this next door 222.Keep a clearance space between the bottom surface of the lower end in first next door 222 and print cartridge 220A, China ink flows into ink supply port 230 by the bottom surface of print cartridge 220A.Near 222 places, first next door, formed second next door 224 in ink supply port 230 sides, extend upward from the bottom surface of print cartridge 220A in this next door 224.Be separated out a space between 224 upper ends, second next door and print cartridge 220A, China ink is by flowing to ink supply port 230 above the print cartridge 220A.
From ink supply port 230, form the first accommodating chamber 225a in the inboard in first next door 222 by first next door 222.Still, form the second accommodating chamber 225b in the outside in second next door 224 by second next door 224 from ink supply port 230.The capacity of the Capacity Ratio second accommodating chamber 225b of the first accommodating chamber 225a is big.Between first next door 222 and second next door 224, be provided with the interval of a treated as capillary action, and formed capillary pipeline 227.Thereby the China ink of the first accommodating chamber 225a comes together in the capillary pipeline 227 under the capillary force action of capillary pipeline 227.Therefore, can prevent that gas and bubble from sneaking in the second accommodating chamber 225b.In addition, the stable level ground in the second accommodating chamber 225b slowly descends.From ink supply port 230,, therefore, after the China ink of the first accommodating chamber 225a consumes, consume the China ink in the second accommodating chamber 225b because the first accommodating chamber 225a is positioned at the inboard of the second accommodating chamber 225b.
Figure 47 (C) and Figure 47 (D) illustrate the detailed section of non-return valve 228.The non-return valve 228 of Figure 47 (C) has valve 232, and this valve 232 has the valve circle 232a of rubber system.On print cartridge 220, be provided with pore 233 with print cartridge 220 exterior facing to valve circle 232a.Pore 233 is by valve circle 232a switch.The China ink of non-return valve 228 in print cartridge 220 reduces, and when the negative pressure in the print cartridge 220 surpassed the pressure of non-return valve 228, its valve circle 232a opened to print cartridge 220 inboards, and extraneous air flows in the print cartridge 220.The non-return valve 228 of Figure 47 (D) has the valve circle 232 and the spring 235 of rubber system.When the negative pressure in the print cartridge 220 surpassed the pressure of contrary valve 228, the valve circle 232 of non-return valve 228 was subjected to spring action and opens, and extraneous air is inhaled in the print cartridge 220, closed afterwards, and print cartridge 220 internal pressures are kept certain.
The print cartridge 220B of Figure 47 (B) is that configuration porous material 242 substitutes the non-return valve that is provided with on the print cartridge 220A of Figure 47 in the first accommodating chamber 225a.The China ink that porous material 242 keeps in the print cartridge 220B, simultaneously, China ink flows to print cartridge 220B outside when preventing print cartridge 220B rolling.
More than, about be contained on the balladeur train, with the print cartridge of balladeur train split, situation on installation of driver 106 on print cartridge or the balladeur train is described, but also can driver 106 be installed in the balladeur train one and be installed on the black case on the ink-jet printer with balladeur train.In addition, also driver 106 can be installed on the following black case, this China ink case is and the balladeur train split, by pipe to the close balladeur train formula China ink of the envelope of balladeur train ink supply case.Further, driver of the present invention can be installed in printhead and ink container and make on one and the replaceable ink container.
Above, illustrated that the band China ink of present embodiment consumes the various print cartridges of measuring ability.In these print cartridges, be to utilize piezoelectric element to detect the consumption of China ink.During these constituted, the liquid that has disclosed the band cavity detects used device, i.e. driver.The typical case constitutes as shown in figure 20.In other embodiments, disclosed the installation module that piezo-electric device and assembling structure are one.Typical example shown in figure 32.As previously mentioned, because of using mounting module body, protected piezo-electric device.And, make the installation of piezo-electric device more easy because of having used mounting module body.In the present embodiment, disclosed the mounting module body of band cavity especially.In these print cartridges, utilize piezo-electric device to detect China ink consumption.In these constitute, disclosed the print cartridge of band cavity.This embodiment is typical to be constituted as shown in figure 28.By being set, open cavity can get following advantage.The liquid of these types detects has following advantage with device.
(1) refer again to Figure 20, driver 106 has the base plate 178 as base material.On base plate 178, form piezoelectric element 160,164,166.The cavity 162 of base plate 178 is arranged on the position relative with piezoelectric element.By cavity 162, transmitting vibrations between piezoelectric element and internal tank.About other embodiment, Figure 32 illustrates the mounting module body 100 that assembles.Figure 33 illustrates the mounting module body 100 of decomposing state.Driver 106 (piezo-electric device) and assembling structure are Construction integration.Mounting module body 100 is installed on the print cartridge.For on the plate 110 of assembling structure part opening 112 is being set.Opening 112 is equivalent to open cavity of the present invention when suitable (following opening opening is called open cavity).Opening 112 is relative with driver 106, and is configured in from driver 106 on the position of inking inside.By cavity 112 transmitting vibrations between piezo-electric device and internal tank.When China ink consumed, liquid level descended, and exposes opening 112.At this moment, remaining a certain amount of China ink in opening 112, and be held.In addition, in the additional embodiments shown in Figure 28, print cartridge container 1 has bottom surface 1a.On the 1a downside of bottom surface, adorning driver 650 as piezo-electric device.Container 1 has opening 1c (hereinafter referred to as cavity) on the position relative with the piezoelectric element 73 of driver 650.That is, cavity 1c is formed on the position from piezoelectric element 73 towards internal tank, and is communicated with internal tank.By cavity transmitting vibrations between piezoelectric element and internal tank.When China ink consumed, liquid level descended, and cavity 162 exposes.At this moment, remaining certain China ink in the cavity 162, and be held.The China ink maintenance dose is by the shape and the viscosity decision that angle and China ink are set of cavity 162.Can try to achieve in advance by measuring with the corresponding acoustic impedance of this a certain amount of China ink.According to whether detecting such acoustic impedance, just can positively grasp China ink consumption.
As previously mentioned, when detecting China ink consumption, can utilize the residual vibration state of piezoelectric element.Piezoelectric element enters the residual vibration state after vibration.Residual vibration state, the particularly variation and the black consumption state of the corresponding acoustic impedance of its resonant frequency.Residual vibration state when whether detecting cavity 162 and keep small volume of ink just can positively detect China ink consumption.In addition, the residual vibration state when whether detecting cavity 112 and keep small volume of ink just can positively detect China ink consumption.According to present embodiment, as previously mentioned, because of being provided with cavity, the flase drop that can avoid occurring causing because of black wave is surveyed.Just adhere to China ink from beginning, do not exist wave to cause China ink to adhere to, so testing result is not subject to the China ink influence.
In the present embodiment, because of being provided with cavity 162, piezoelectric element and China ink distance shorten.Particularly, the oscillating plate between piezoelectric element 174 and ink 176 is much thinner than base plate 178.Near the just element that main residual vibration to piezoelectric element impacts small volume of ink.These small volume of ink are present near the piezoelectric element because of being provided with cavity 162, and contact with oscillating plate.Like this, therefore the variation highly significant of the residual vibration that causes with China ink consumption can detect China ink consumption reliably.
Because of cavity is set, driver 106 and China ink apart from stenosis.Not by plate 110 just can be between driver 106 and China ink transmitting vibrations.At this, mainly influence the factor of the residual vibration of piezo-electric device, being the small volume of ink that is present in the piezoelectric element annex is present near the piezoelectric element because of being provided with cavity 162, and contacts with oscillating plate.Like this, therefore the variation highly significant of the residual vibration that causes with China ink consumption can detect China ink consumption reliably.
Cavity can not break-through plate 110.At this moment, the recess by plate 110 constitutes cavity.
In addition, in the present embodiment, the part is provided with cavity, is guaranteed the sealing of China ink by parts on every side.Therefore can protect driver 106 effectively, particularly its piezoelectric element is avoided the influence of conductive ink.
Because of cavity 1c is set, the distance of driver 650 (particularly piezoelectric element 73) and China ink becomes near.In the example of Figure 28, chamber wall is not between driver 650 and China ink.Oscillating plate 72 is thinner than base plate 71 and chamber wall.
Here, illustrated that the China ink consumption based on acoustic impedance detects, particularly utilized the detection of residual vibration.But, use driver, utilize elastic wave and back wave thereof also can detect China ink consumption.Can obtain the time of returning up to back wave.Also applicable other principle.The following description also is the same.
(2) shape of cavity is the shape that keeps China ink under the liquid condition of regulation.Under the black consumption state that detects target, also can keep setting cavity shape blackly.Whether with the residual vibration corresponding with the China ink amount of this moment is benchmark, can detect China ink really and consume.
No residue of ink should detect China ink consumption easily in the cavity.But, foregoing black attachment issue appears.When remaining in cavity or not during residue of ink, when the remaining state of Jimo had deviation, this deviation may cause detecting error fully.In the case, preferably as above cavity keeps China ink.In order to reach this purpose, for example, the degree of depth that makes cavity is for preventing the whole prescribed depth that flow out of China ink just.In the present embodiment, because base plate has suitable thickness, therefore, cavity has also just been guaranteed the necessary degree of depth.
(3) in the present embodiment, cavity 162 runs through the base plate 178 as base material.In the embodiment shown in Figure 28, cavity 1c runs through the chamber wall of bottom surface 1a.Because the perforation of cavity 162, the state of China ink passes to piezoelectric element more reliably.Between piezoelectric element 73 and chamber wall, be provided as the oscillating plate 72 of intermediate member.Oscillating plate 72 vibrates with piezo-electric device, and closed cavity 1c.On the other hand, between piezoelectric element and base plate 178, be provided as the oscillating plate 176 of intermediate member.Oscillating plate 176 vibrates with piezo-electric device, and closed cavity 162.Thereby, according to present embodiment, both guaranteed black sealing state, again can reliable detection China ink consumption state.
As the variation of present embodiment, cavity also can not connect base plate.That is, cavity is made of the recess on the base plate.At this moment, can be guaranteed the advantage of sealing easily.By making the thickness attenuation of the recess on the base plate, if form vibration area, just can be without oscillating plate, therefore, constitute more simple, and easy to manufacture.Figure 48 illustrates the example of this formation.
For the example that the present invention is applicable on the module body, because the plate of module body has suitable thickness, so cavity has possessed the necessary degree of depth.
As shown in figure 49, as the variation of present embodiment, cavity 800 also can not connect chamber wall 802.That is, cavity 800 is made of the recess of chamber wall.Piezo-electric device 804 is with respect to recess arrangement.In the case, can be guaranteed the advantage of sealing easily.If make the recess thickness attenuation on the base plate, form vibration area, then can be without oscillating plate or the base plate of Figure 28, the formation of module body is more simple thus, and it is easier to make.
Also disclose with the similar formation of Figure 49 by Figure 31.On the base plate 80 of driver 670, form recess 81 as cavity.This base plate 80 is placed into passing through in the opening on the bottom surface 1a of container 1, and the result can obtain the formation similar with Figure 49.Manufacturing has the driver of this formation also than being easier to.
(4) refer again to Figure 20, piezoelectric element is by piezoelectric layer 160, and upper electrode 164 and lower electrode 166 constitute.Form lower electrode 166 on the base plate, above lower electrode 166, form piezoelectric layer 160, above piezoelectric layer 160, form upper electrode 164 again.In other embodiment, the driver 106 or the piezo-electric device of module body 100 have piezoelectric element.As a feature of present embodiment, the area of cavity is greater than the area of lower electrode.In more detail, the area of the piezoelectric element side of open cavity is greater than the area of piezoelectric layer and bottom electrode lap.Can obtain following advantage like this.
In the formation of Figure 20, lower electrode 166 is near cavity, and minimum.Piezoelectric element is done vibration in the scope that is hidden by lower electrode 166.The big or small actual lower electrode 166 that equals of vibration area.Therefore, just utilize the vibration characteristics of the variation adjustment piezoelectric element of lower electrode 166.In the present embodiment, set cavity shape adaptably with lower electrode 166.That is, make the area of cavity 162 bigger than the area of lower electrode 166.Because this constitutes, piezoelectric element can vibrate under suitable state.
(5) secondly, the appropriate relation between cavity depth and the cavity opening size is described.In Figure 20 and Figure 48, cavity depth is the size of base plate thickness direction.When cavity connected base plate, cavity depth equated with base plate thickness.The cavity opening size is to become vertical direction to be of a size of the size of base plate upper shed with cavity depth.On the other hand, about the embodiment of module body, further specify the suitable relation between cavity depth and the cavity opening size.In Figure 33, cavity depth is the cavity size of the central axis direction of module body 100.In Figure 33, because cavity 112 run-through boards 110, cavity depth equals thickness of slab and adds base plate thickness.The cavity opening size is the size with the cavity depth vertical direction, equals the size of plate upper shed.Below, the suitable relation of cavity depth and the cavity opening size of liquid container embodiment is described.In Figure 28, cavity depth is to connect chamber wall direction cavity size.In Figure 28, because cavity 1c connects chamber wall, so cavity depth equals wall thickness and adds base plate thickness.The cavity opening size is and meet at right angles size on the direction of cavity depth to equal the size in the hole of chamber wall.
In the present embodiment, set the little of cavity depth ratio open size.So cavity is shallow and wide shape.Thus, can get following advantage.
Because cavity is shallow and wide, therefore, when China ink reduced, the black quantitative change that remains in the cavity was few.Thereby China ink consumption causes the variation of residual vibration to strengthen, and can improve accuracy of detection.
When cavity during for dark and narrow shape, transmitting vibrations is just impossible suitably in container from cavity.Relatively, according to present embodiment,, therefore, can obtain good vibration transmission aspect the variation that detects residual vibration because cavity is shallow and wide.
According to the inventor's research, cavity depth be opening size 1/3 or less than 1/3 for preferred.Therefore, significantly realized the variation of residual vibration.
In the above description, mainly adopted circular cavity.But, within the scope of the invention, can adopt the different shape of cavity.When considering cavity shape, the present invention is set at minimum widith less than the cavity opening with cavity depth.Best, cavity depth be the cavity opening minimum widith 1/3 or less than 1/3.For example, when cavity was rectangle, the size of minor face was bigger than cavity depth.
(6) as a feature of present embodiment, open cavity has with the in fact symmetrical shape in piezoelectric element center.Best, cavity is circular.As the feature of another embodiment, open cavity has the shape that detects the actual symmetry in the centre of oscillation or piezoelectric element center of using device with liquid.Best, cavity is circular.
Constitute according to this, in turn obtain the frequency characteristic of unimodal appearance.One time vibration mode can be arranged by piezoelectric film, and the S/N ratio increases.The amplitude of residual vibration also increases.Thereby, detect functional.If adopt square, then can reduce the fixing influence of inductor to vibration characteristics.For example, can consider with epoxylite adhesive inductor.This kind adhesive shrinks when sclerosis.Therefore, crooked because the influence of shrinking can take place when cavity shape is asymmetric, so vibration characteristics is different because of the place around cavity.
Relatively, in the present embodiment, cavity shape is symmetrical.Be not easy to be subjected to crooked influence because plate is fixed to inductor, obtain impartial vibration characteristics in the cavity whole week with adhesive.Because do not allow to be subject to crooked influence, so obtain impartial vibration characteristics in the cavity whole week with common adhesive inductor.Shown in this example, adopt present embodiment, because of alleviating the fixing influence of inductor, inductor can be installed on the print cartridge reliably.Also can adopt relatively simple installation method.The manufacturing of piezoelectric element and print cartridge is also easy.
Especially, according to present embodiment, because of cavity shape is circular, so can obtain very high isotropism.Because detection is functional, the advantage of above-mentioned present embodiment will be more remarkable.Adopt circle, just can the punching mode form cavity, it is very easy to make, and advantage is also arranged.
(7) liquid detects with device or driver and is set at and detects on the pairing liquid level position of liquid consumption state of target regulation.In a further embodiment, mounting module body 100 and piezo-electric device or driver 106 are set at and detect on the pairing liquid level position of liquid consumption state of target regulation.When liquid level passes through checkout gear, be in the state that has kept residue of ink in the cavity.Liquid-detecting sends detection signal, with black corresponding residual vibration state, has constituted the liquid device in the open cavity of this signal indication when liquid level passes through checkout gear, has particularly constituted cavity shape.
As previously mentioned, when cavity depth t and cavity opening radius a satisfied the condition of (a/t)>(3 * π/8), cavity was slightly rounded, under the state of residue of ink, can detect China ink consumption in cavity.
(8) as the application examples preferably of present embodiment, the aperture area of the internal tank side of cavity or size should be bigger than the aperture area or the size of piezoelectric element side.Therefore, make cavity be deformed into the shape that broadens to internal tank.Constitute according to this, remain in the cavity portion, therefore can improve detectability owing to can prevent China ink not effectively.
With reference to Figure 50 (A) and Figure 50 (B), Figure 50 (A) illustrates conical cavity.Figure 50 (B) illustrates the stairstepping cavity.These two kinds of cavitys are all to the inner expansion of ink container.According to the shape of these cavitys, the China ink of not wanting just is difficult for remaining in around the cavity.That is, only stay a certain amount of China ink in the cavity.Therefore, can improve the reliability of detection, realize the raising of accuracy of detection.When cavity was not taper or stairstepping, because of the influence of table tension force, the China ink of not wanting might remain in around the cavity.At this moment, some deviation of black maintenance dose in the cavity.The deviation of maintenance dose is to detect an insecure reason.According to present embodiment, can avoid such thing, detect China ink consumption reliably.
(9) as present embodiment application examples preferably, offer an extension slot from cavity, this groove is connected with cavity.Figure 51 shows the example of this connectivity slot.Connectivity slot G is set on the base plate 178 top faces to the print cartridge inboard.Connectivity slot G extends to base plate 178 midway from cavity 162.Because of connectivity slot G is set, the China ink in the cavity is difficult for outflow, has reduced China ink amount remaining in the cavity.Because of capillary influence, can reduce remaining in cavity unwanted China ink amount on every side effectively, can stablize the maintenance dose of China ink.Because whether liquid level is by cavity, it is more remarkable whether Jimo is consumed the influence that variation caused of residual vibration, therefore, can detect China ink consumption more reliably, can improve accuracy of detection.In order to allow more China ink flow out, be preferably formed as connectivity slot from cavity.Better, connectivity slot leads to the print cartridge ink supply port.Connect and the direction of groove from cavity towards supply port to extend.Like this, can be successfully with the guiding of the China ink in cavity supply port.
(10) better, liquid detects with device (driver) shown in Figure 32 and other a plurality of accompanying drawings, to be installed on the print cartridge with assembling structure all-in-one-piece module shape.Therefore, can be from outer protection liquid detection device.
(11) as the better application examples of present embodiment, the connectivity slot that is communicated with cavity is set on the position in the face of print cartridge inside, and extends from cavity.Connectivity slot is shown in Figure 52.Connectivity slot G ends to the way of plate 110 from cavity 112.Because of connectivity slot G is set, the China ink in the cavity is difficult for outflow, has reduced China ink amount remaining in the cavity.Because of capillary influence, can reduce near the unwanted China ink amount of cavity that remains in effectively.Therefore, also can stablize the maintenance dose of China ink.Because whether liquid level is by cavity, it is more remarkable whether Jimo is consumed the influence that variation caused of residual vibration, therefore, can detect China ink consumption more reliably, improves accuracy of detection.In order to allow more China ink flow out, wish to form connectivity slot from cavity.Better, connectivity slot leads to the print cartridge ink supply port.Connect and to extend towards the direction of supply port from the cavity edge by groove.Like this, can be successfully with the guiding of the China ink in cavity supply port.
(12) as one of present embodiment feature, in the openings 112 on the assembling structure of the module body embedding print cartridge.With reference to Figure 53, the module body 100 of Figure 32 is installed in passing through in the opening of box wall.The body of module body 100 is identical with the shape in the hole of print cartridge wall portion, and module body 100 seamlessly inserts and passes through in the opening.Because of the flange of module body 100 ends, guaranteed sealing.Because of adopting this structure, the Knockdown block body is very easy, and can go up the inductor portion configuration of band cavity in place.
(13) in the present embodiment, on piezo-electric device or driver, form the recess that is communicated with the open cavity of assembling structure.This recess is provided in a side of the opening that passes through on the drive floor, plays the effect of open cavity (part).Because of such formation, open cavity is near the vibration section of piezo-electric device, with reference to Figure 38.
(14) for embodiment preferably, open cavity will be near the liquid absorbent material of China ink in the sucking-off cavity.Liquid absorbent material is that sponge class material constitutes by as porous material in case of necessity.
Figure 54 (A) and Figure 54 (B) illustrate the close structure example of cavity 800 and absorber 802.Among the former, absorber 802 directly contacts cavity 800.Among the latter, the connectivity slot G of absorber 802 in the face of extending from cavity 800.
Because of constituting like this, can be from the unwanted China ink of sucking-off in the cavity.Can eliminate surface tension etc. the remaining state of China ink is caused unsettled influence.That is, reduce unnecessary residue of ink maintenance dose in the cavity.Residue of ink in the cavity can be by complete sucking-off.Owing to reduced the detection error that the deviation of black maintenance dose causes, therefore can improve accuracy of detection.
(15) for by way of example preferably in addition, the liquid absorbent material that keeps liquid is set in open cavity.That is, absorber is not to be configured in outside the cavity, but is configured in the cavity.Herein, liquid absorbent material also can constitute as sponge shape material in case of necessity by as porous material.Figure 55 shows the configuration example that absorber 804 is not set in cavity 800.
In this constituted, China ink mainly remained in the cavity.The maintenance dose of China ink is by the structure and the shape decision of absorber.As shown in the figure, in the time of in absorber is full of cavity, determine black maintenance dose by the shape of cavity.Even under this state, the deviation of black maintenance dose is also less in the cavity.Owing to reduced the detection error that the deviation of black maintenance dose causes, can improve accuracy of detection.
(16) better, because mounting module body is installed on the print cartridge, so relative print cartridge is detachable.State with mounting module body is installed in inductor on the print cartridge, and therefore, the installation of inductor is easy.Take off mounting module body, also just taken off inductor, therefore, the utilization again of print cartridge becomes easy.
(17) can embed piezo-electric device in the openings on the liquid container.The installation of piezo-electric device is more or less freely.In the suitable applications example, when being installed, piezo-electric device forms openings.At this moment, the thinner wall section of making on the chamber wall installation site is broken through by piezo-electric device.
Figure 56 illustrates module body 810 state before that has piezo-electric device of installing.Thin-walled portion 814 is set on the chamber wall 812.Thin-walled portion 814 is arranged on the place that is provided with of mounting module body 810.In order to assemble mounting module body 810, i.e. piezo-electric device, when being pressed into mounting module body 810 in the chamber wall 812, mounting module body 810 is broken through thinner wall section 814.Therefore, opening is passed through in formation.Mounting module body 810 with pass through opening sealing and contact.Like this, according to present embodiment, the assembling of mounting module body is easy, can obtain good sealing state between mounting module body 810 and chamber wall.
(18) among the embodiment, open cavity is near the liquid absorbent material setting of China ink in the sucking-off cavity.Liquid absorbent material is by as porous material, when the heart is wanted such as sponge class material constitute.
Figure 13 illustrates cavity and the close structure example of absorber, and among the former, absorber 74 directly contacts cavity 1c.Among the latter, the connectivity slot 1h of absorber 75 in the face of extending from cavity 1c.
Because of constituting like this, can be from the unwanted China ink of sucking-off in the cavity.Can eliminate surface tension etc. the remaining state of China ink is caused unsettled influence.That is, reduce the deviation of black maintenance dose in the cavity.Can there be residue of ink fully in the cavity yet.Owing to reduced the detection error that the deviation of black maintenance dose causes, therefore can improve accuracy of detection.
(19), the liquid absorbent material that keeps liquid is set in open cavity for other one by way of example preferably.That is, absorber is not to be configured in outside the cavity, but is configured in the cavity.Herein, liquid absorbent material also can constitute as sponge shape material in case of necessity by as porous material.Figure 57 is illustrated in the configuration example that absorber 800 is set in the cavity 1c.
In this constitutes, maintain China ink in the cavity really.The maintenance dose of China ink is by the structure and the shape decision of absorber.As shown in the figure, in the time of in absorber is full of cavity, determine black maintenance dose by the shape of cavity.Even under this state, the deviation of black maintenance dose is also less in the cavity.Owing to reduced the detection error that the deviation of black maintenance dose causes, can improve accuracy of detection.
(20) for better mode, piezo-electric device comprises piezoelectric element and forms the base material or the base plate of piezoelectric element that open cavity is formed on the base material.Figure 20 shows such piezo-electric device.Because cavity and ticker direct neighbor, so the advantage highly significant of present embodiment.As shown in figure 28, cavity also can be located on base material and the chamber wall.
(21) shown in figure 32, piezo-electric device can be installed with mounting module body.Mounting module body comprises the assembling structure with the piezo-electric device one.Assembling structure has piezo-electric device is installed to structure on the ink container.Mounting module body is installed on the ink container with the state with the piezo-electric device one.Cavity is arranged on the front of mounting module body, and when mounting module body was installed on the ink tank, cavity was towards the inboard of container.Utilize mounting module body to assemble, just can be configured in internal tank to cavity.Should be configured in piezo-electric device and cavity on the position that can carry out tracer liquid consumption, and from the position of container external energy protection.
(22) liquid container is a print cartridge in the present embodiment.Print cartridge is an example of ink container and black case.The China ink case is following said, is not limited to above-mentioned box.
The black case of ink-jet printer has balladeur train formula and fixed.In the above-described embodiments, balladeur train formula China ink case mainly has been described.That is, print cartridge is installed on the balladeur train.Yet the present invention equally also is suitable for fixed black case.At this moment, be provided with as the print cartridge of black case on the fixed part (housing) of ink-jet printer, print cartridge be connected with printhead, on this fixing print cartridge, piezo-electric device is set with pipe.
Figure 58 illustrates an example of fixed print cartridge.Printhead 832 is contained on the balladeur train 830.Printhead 832 is connected with print cartridge 836 by pipe 834.Print cartridge 836 is fixed on the relative set position of not shown ink-jet printer, and this position is not to move on the position.Print cartridge 836 possesses piezo-electric device 838, also has and piezo-electric device 838 opening opposing cavitys in addition.
In the above-described embodiments, assistant print cartridges is arranged near the printhead, and assistant print cartridges is communicated with removable print cartridge.Assistant print cartridges is (with reference to label 33) as shown in Figures 3 and 4.This assistant print cartridges also plays print cartridge.Therefore piezo-electric device also can be installed on the assistant print cartridges.Piezo-electric device is provided with open cavity relatively.This distortion all is suitable on balladeur train formula print cartridge and fixed print cartridge.
(23) black case has the dividing plate that its inside is separated into a plurality of spaces, and a plurality of piezo-electric devices can be separately positioned on these spaces.This form is applicable on the color printer as shown in Figure 2.Can detect the consumption state that is contained in the color ink in a plurality of spaces respectively.The piezo-electric device in each space is provided with open cavity relatively.
Above, with specific embodiment the present invention has been described, but technical scope of the present invention is not limited to the scope that the foregoing description is put down in writing.In the above-described embodiments, can make multiple variation or improvement.Such variation or improvement are included in the technical scope of the present invention equally.
For example, liquid container is not limited to print cartridge.The present invention is also applicable to the black case of printer beyond the print cartridge.Certainly, the present invention also is suitable for holding the China ink container of liquid in addition.
Self-vibration also can not take place in liquid-detecting.That is, sending out the output of shaking with the residual vibration state is not self to finish.For example, after other driver sent vibration, tracer liquid detected the vibrational state with device again.In another embodiment, along with moving of balladeur train etc.,, when piezoelectric element also vibrates, detect this vibration because of the print cartridge vibration.That is be not to vibrate on one's own initiative, but the vibration that utilizes the printer action to take place naturally detect China ink consumption.On the other hand, opposite with above-mentioned variation, liquid detects and only vibrates with device.At this moment, can obtain the vibrational state of other inductor.
Above-mentioned distortion for example uses the measuring ability that elasticity involves back wave to be suitable for too with respect to other measuring ability that uses piezoelectric element.That is, use piezoelectric element that vibration or detection take place.
As mentioned above,, on liquid detects with device, establish open cavity, just can improve the detectability of liquid consumption state according to the present invention.According to the present invention, on the mounting module body that piezo-electric device is installed on the liquid container, establish open cavity, also can improve the detectability of liquid consumption state.According to the present invention, on the liquid container that piezo-electric device is installed, establish open cavity, can improve the detectability of liquid consumption state.
Claims (29)
1. liquid container comprises:
The shell of receiving fluids in it;
The feed flow hole that forms on the described shell;
Liquid-detecting is used for detecting the liquid consumption state that is contained in described liquid container, and described liquid-detecting comprises:
The piezoelectric element of involving vibrations part;
Be installed in the oscillating plate on the described piezoelectric element, described oscillating plate comprises the vibration area relative with the vibration section of described piezoelectric element and comprises upper surface and lower surface, and the liquid that holds in the part of described lower surface and the described liquid container contacts;
Upper electrode is arranged on the upper surface of described piezoelectric element and described oscillating plate, and described upper electrode is connected with the upper electrode terminal that forms on the position outside the vibration area of described oscillating plate; And
Lower electrode is arranged on the lower surface of described piezoelectric element and described oscillating plate, and described lower electrode is connected with the lower electrode terminal that forms on the position outside the vibration area of described oscillating plate.
2. liquid container according to claim 1 also comprises:
Substrate parts, described oscillating component and described top, lower electrode are set on the described substrate parts, and described substrate parts is included in the cavity that the position relative with described oscillating component forms, and described cavity contacts with described liquid.
3. liquid container according to claim 1 is characterized in that, described vibration area comprises the part of described lower surface and contact with described liquid, described lower electrode substantially with identical plane that described upper electrode extends on extend.
4. liquid container according to claim 3, it is characterized in that, described upper electrode substantially with identical plane that described upper electrode terminal extends on extend, described lower electrode substantially with identical plane that described lower electrode terminal extends on extend.
5. liquid container according to claim 4 is characterized in that, described upper electrode terminal extends on identical plane mutually substantially with described lower electrode terminal.
6. liquid container according to claim 2 is characterized in that described substrate parts is arranged on the described oscillating plate, and comprises an identical at least part, and this identical at least part is less than described oscillating plate.
7. liquid container according to claim 2 is characterized in that described substrate parts comprises the surface that contacts with the lower surface of described oscillating plate, and comprises and be contained in liquid cavity in contact in the described liquid container.
8. liquid container according to claim 1 also comprises, at the cavity that the position relative with described oscillating component forms, described cavity contacts with described liquid.
9. liquid container according to claim 8 also comprises, is formed in the described substrate parts and the groove that is connected with described cavity.
10. liquid container according to claim 8 is characterized in that the circumferential surface of described cavity is taper.
11. liquid container according to claim 8 is characterized in that, the circumferential surface of described cavity is step-like.
12. liquid container according to claim 1 is characterized in that, described upper electrode and described lower electrode be set at the relative basically side of described piezoelectric element on.
13. liquid container according to claim 1 is characterized in that, described oscillating plate comprise with described liquid container in the relative cavity of liquid, described cavity is included in the cross section inwall of symmetry.
14. liquid container according to claim 13 is characterized in that, the node of the vibration of described oscillating component is positioned at the peripheral neighbouring part of described cavity.
15. liquid container according to claim 13 is characterized in that, the ratio of the radius of described cavity and its degree of depth is greater than π/8.
16. liquid container according to claim 1 is characterized in that, described liquid-detecting comes the tracer liquid consumption state according to the variation of the acoustic impedance around the described vibration area.
17. liquid container according to claim 1 is characterized in that, described liquid-detecting comes the tracer liquid consumption state by the variation of the residual vibration around the described vibration area.
18. liquid container according to claim 1 is characterized in that, described liquid-detecting comes the tracer liquid consumption state according to the variation of the resonant frequency around the described vibration area.
19. liquid container according to claim 1, it is characterized in that in described vibration area, described piezoelectric element covers described lower electrode, described upper electrode covers described lower electrode, and the area of described piezoelectric element is greater than the area of described upper electrode.
20. liquid container according to claim 1 is characterized in that, the area of the described piezoelectric element of part of generation piezoelectric effect and the area of described lower electrode are basic identical.
21. liquid container according to claim 1 is characterized in that, the described vibration area of described at least liquid-detecting is arranged on respect to being contained on the plane that tilts with liquid level in the described shell.
22. liquid container according to claim 1 is characterized in that, described liquid-detecting is arranged on the bight of described shell.
23. liquid container according to claim 1, described first conducting element extends from the plane of described first electrode by the angle of determining, described second conducting element extends from described second electrode by the direction substantially the same with described first conducting element.
24. liquid container according to claim 1 is characterized in that, described upper electrode terminal and described lower electrode terminal extend to the direction of leaving described liquid container.
25. liquid container according to claim 1, it is characterized in that, described shell comprises first cavity of receiving fluids, and described liquid container also comprises formation connecting the path in described first cavity and described feed flow hole, and described liquid-detecting is arranged on the described path.
26. liquid container according to claim 25 is characterized in that, described path comprises second cavity, and the volume of described second cavity is less than the volume of described first cavity, and described liquid-detecting is arranged on the wall of described second cavity.
27. liquid container according to claim 26 is characterized in that, described path comprises that also capillary pipeline is back to described first cavity to prevent liquid from described second cavity.
28. a liquid-detecting is arranged on the liquid container, is used for detecting the liquid consumption state that is contained in described liquid container, described liquid device comprises:
The piezoelectric element of involving vibrations part;
Be installed in the oscillating plate on the described piezoelectric element, described oscillating plate comprises the vibration area relative with the vibration section of described piezoelectric element and comprises upper surface and lower surface, and the liquid that holds in the part of described lower surface and the described liquid container contacts;
Upper electrode is arranged on the upper surface of described piezoelectric element and described oscillating plate, and described upper electrode is connected with the upper electrode terminal that forms on the position outside the vibration area of described oscillating plate; And
Lower electrode is arranged on the lower surface of described piezoelectric element and described oscillating plate, and described lower electrode is connected with the lower electrode terminal that forms on the position outside the vibration area of described oscillating plate.
29. a module that is used for detecting the liquid consumption state that is contained in described liquid container, it comprises:
The shell of receiving fluids in it;
The feed flow hole that forms on the described shell;
Liquid-detecting is used for detecting the liquid consumption state that is contained in described liquid container, and described liquid-detecting comprises:
The piezoelectric element of involving vibrations part;
Be installed in the oscillating plate on the described piezoelectric element, described oscillating plate comprises the vibration area relative with the vibration section of described piezoelectric element and comprises upper surface and lower surface, and the liquid that holds in the part of described lower surface and the described liquid container contacts;
Upper electrode is arranged on the upper surface of described piezoelectric element and described oscillating plate, and described upper electrode is connected with the upper electrode terminal that forms on the position outside the vibration area of described oscillating plate; And
Lower electrode is arranged on the lower surface of described piezoelectric element and described oscillating plate, and described lower electrode is connected with the lower electrode terminal that forms on the position outside the vibration area of described oscillating plate.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1999139683 | 1999-05-20 | ||
JP13968399 | 1999-05-20 | ||
JP11147537A JP2000337363A (en) | 1999-05-27 | 1999-05-27 | Motor using dynamic pressure bearing and related product |
JP1999147538 | 1999-05-27 | ||
JP25652299 | 1999-09-10 | ||
JP1999256522 | 1999-09-10 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB031192556A Division CN100392363C (en) | 1999-05-20 | 2000-05-19 | Liquid detecting piezoelectric device, liquid container and mounting module body |
Publications (1)
Publication Number | Publication Date |
---|---|
CN1796136A true CN1796136A (en) | 2006-07-05 |
Family
ID=39186238
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 200610086590 Withdrawn CN1868752A (en) | 1999-05-20 | 2000-05-19 | Liquid container having liquid consumption detecting device |
CN 200510132008 Pending CN1796136A (en) | 1999-05-20 | 2000-05-19 | Liquid detecting piezoelectric device, liquid container and mounting module member |
CN 200610086591 Pending CN1868753A (en) | 1999-05-20 | 2000-05-19 | Liquid detecting piezoelectric device, liquid container and mounting module member |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 200610086590 Withdrawn CN1868752A (en) | 1999-05-20 | 2000-05-19 | Liquid container having liquid consumption detecting device |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 200610086591 Pending CN1868753A (en) | 1999-05-20 | 2000-05-19 | Liquid detecting piezoelectric device, liquid container and mounting module member |
Country Status (2)
Country | Link |
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CN (3) | CN1868752A (en) |
AR (1) | AR059124A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115320256A (en) * | 2019-04-05 | 2022-11-11 | 佳能株式会社 | Liquid ejection apparatus and control method thereof |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107716194A (en) * | 2017-11-28 | 2018-02-23 | 谢云琼 | A kind of novel steel tube surfaces externally and internally spray-painting plant |
-
2000
- 2000-05-19 CN CN 200610086590 patent/CN1868752A/en not_active Withdrawn
- 2000-05-19 CN CN 200510132008 patent/CN1796136A/en active Pending
- 2000-05-19 CN CN 200610086591 patent/CN1868753A/en active Pending
-
2007
- 2007-01-02 AR ARP070100017A patent/AR059124A2/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115320256A (en) * | 2019-04-05 | 2022-11-11 | 佳能株式会社 | Liquid ejection apparatus and control method thereof |
CN115320257A (en) * | 2019-04-05 | 2022-11-11 | 佳能株式会社 | Liquid ejection apparatus and control method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN1868752A (en) | 2006-11-29 |
AR059124A2 (en) | 2008-03-12 |
CN1868753A (en) | 2006-11-29 |
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