CN1778576A - Method for processing decorated figure on metal plate and coiled material - Google Patents

Method for processing decorated figure on metal plate and coiled material Download PDF

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Publication number
CN1778576A
CN1778576A CN 200410084470 CN200410084470A CN1778576A CN 1778576 A CN1778576 A CN 1778576A CN 200410084470 CN200410084470 CN 200410084470 CN 200410084470 A CN200410084470 A CN 200410084470A CN 1778576 A CN1778576 A CN 1778576A
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China
Prior art keywords
template
sheet metal
coiled material
decorated
work piece
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CN 200410084470
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CN100558566C (en
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赵宇铨
赵成斌
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Individual
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Individual
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Publication of CN100558566C publication Critical patent/CN100558566C/en
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Abstract

A process for preparing the decorative pattern on the surface of metallic plate or coiled material includes such steps as carving on metallic sheet to obtain a template, sequentially arranging the pay-off machine, abrading band machine and wind-up machine, fixing said template onto frame, preparing elastic abrading ring, installing it on said abrading band machine, and abrading to obtain decorative pattern.

Description

A kind of method at sheet metal, coiled material processing decorated figure
Technical field
The present invention relates to metal material, especially relate to the method that metal material surface is decorated.
Background technology
The metal surface is generally smooth structure, for the attractive in appearance and requirement decoration aspect, need handle the metal surface sometimes, makes its surface form certain decorative pattern.At present, method to metal surface processing decoration decorative pattern, usually adopt " wire drawing " method, so-called " wire drawing " is meant with emery cloth or abrasive band and directly moves to same direction in the metal surface, because friction, the sand grains on the abrasive band will be inscribed the vertical bar shape silking that length, width, the depth do not wait in the metal surface.Also this sheet material is called on the market " hair plate ", the decorative pattern that on product surface, forms in this way, form of expression dullness only can form the silking of vertical bar shape, can not form figuratum decorative pattern; And because the degree of depth of wire drawing can't be processed for the sheet metal less than 0.05mm thickness the injury of metal surface, limitation is very big.Another kind is to cover the metal surface with plastic sheeting, and the decorative pattern on the plastic sheeting can show, and this structure is not suitable for being used in environment temperature to be had in the occasion of bigger variation.
Summary of the invention
Purpose of the present invention be exactly at the decorative pattern of bushing undue dull and to sheet metal thickness less than the defective that 0.05mm can not carry out processing patterns, provide a kind of and can process the needed permanent decorative pattern method of people miscellaneous at the metal material surface of any thickness.
For solving the problems of the technologies described above, the present invention is achieved through the following technical solutions, and the present invention utilizes elastic grinding material and template to match, and the metal material surface layer is carried out processing patterns.
A kind of method at sheet metal, coiled material processing decorated figure is characterized in that:
A. make the template sheet metal, hollow out becomes the pattern of various needs as required;
B., unreeling machine, one group of belt sander and winder are installed are arranged in order, production line is provided with support, and the both sides of this rack platform plate are placed with framework or form clamp, template is fixed on framework or is clipped on the form clamp;
C. prepare grinding tool elastic grinding material is made into ring-type, be set on every belt sander;
D. the feeding of processing patterns unreeling machine is exerted pressure on elastic grinding material, presses certain angle, and the edge incision of self-template openwork part is carried out grinding to the work piece surface at the volley with surperficial the contact also of work piece; Surface of the work is ground partly, has formed and the straight line of movement locus equidirectional, the fine texture of curve; Template is by the part of hollow out, then hiding work piece and be not ground and keeps former state; Like this, be ground surface of the work partly just accurately is made of pierced pattern on the template the fine texture of those straight lines or curve figure.
Described template adopts the sheet metal that suitable intensity is arranged, and its material can be steel, stainless steel, aluminium alloy, titanium-alloy thin-plate.
Described template can also can be made as die set for making individual.
So-called elastic grinding material can and all kinds ofly possess flexible fiber for nylon abrasive band, scouring pad, nylon yarn;
The landing slab of described support is laid with smooth sheet material, hardness rubber slab in being equipped with above.
Effect of the present invention can be easily be worked into metal material surface to a decorative pattern arbitrarily according to design, and is convenient for production, cost is low.It is all etc. to be widely used in aluminium-plastic panel, PLASTIC LAMINATED, no card, household electrical appliance, building decoration, elevator, kitchen, plays an important role to beautifying human environment.
Description of drawings
Fig. 1 is a process flow diagram of the present invention;
Fig. 2 is elastic grinding material of the present invention and the interactional structural representation of template;
Fig. 3 is the schematic diagram of template of the present invention;
Fig. 4 is processed into the pattern of decorative pattern for the present invention utilizes the template of Fig. 3;
Fig. 5 is a structural representation of the present invention;
Fig. 6 is the structural representation of template one in the embodiment of the invention 1;
Fig. 7 is the structural representation of template two in the embodiment of the invention 1;
Fig. 8 is the structural representation of template three in the embodiment of the invention 1;
Fig. 9 is processed into the pattern of decorative pattern for the present invention utilizes Fig. 6, Fig. 7, Fig. 8.
The specific embodiment
Closed accompanying drawing below, the present invention specifically described:
A kind of method at sheet metal, coiled material processing decorated figure,
A. make template 2, use sheet metal, hollow out becomes the pattern 21 of various needs as required; As shown in Figure 3.Described template 2 needs to adopt the sheet metal that suitable intensity is arranged to make, and its material can be steel, stainless steel, aluminium alloy, titanium-alloy thin-plate.Described template 2 can be made into individual according to the formation of pattern, also can be made into a mold.
B. install as Fig. 1, shown in Figure 5, unreeling machine, one group of belt sander and winder are arranged in order, and production line is provided with support, described support must be firm, the top of support is landing slab 6, and this landing slab 6 must be laid with smooth sheet material, hardness rubber slab 5 in being stamped above; The both sides of this rack platform plate 6 are reserved with the space of placing framework or form clamp, template 2 is fixed on framework or is clipped on the form clamp 7, and be fixed on the rubber slab 5.
The size of belt sander production line and workbench determines according to production capacity.
C. prepare grinding tool, elastic grinding material 3 is made into ring-type, be set on every belt sander 4; So-called elastic grinding material is exactly the rubber-like grinding-material, as nylon abrasive band, scouring pad, nylon yarn and all kinds ofly possess flexible fiber etc.They promptly have elasticity and can compressions, possess grinding capacity again, can carry out grinding to the metal of different hardness.Industrial scouring pad and nylon abrasive band the best wherein to have different sand grains.
D. processing patterns unreeling machine feeding is exerted pressure on elastic grinding material 3, presses certain angle, and as shown in Figure 2, the hollow out of self-template 2 is 21 edge incision partly, contacts also with work piece 1 surface and at the volley grinding is carried out on the work piece surface; Surface of the work is ground partly, has formed and the straight line of movement locus equidirectional, the fine texture of curve; Template is by the part of hollow out, hiding then that work piece is not ground and the former state that keeps; Like this, be ground surface of the work partly just accurately is made of pierced pattern on the template the fine texture of those straight lines or curve figure 11, as shown in Figure 4.
Owing to the dual reason of the hardness of the elasticity of abrasive material and metal, so can only form extremely shallow texture on the surface of metal material, it does not promptly change the appearance and size of work piece, can not reduce its intensity yet, and no matter the thickness of sheet metal, coiled material all can be processed.When the edge of the pierced pattern of elastic grinding material self-template was cut and skidded off, both can form an angle, thereby can leave the border that is not ground in the edge, and its width is about about in the of 1.5 times of template thickness.In order to make the figure that processes relatively accurately and pattern boundaries clear, template can adopt the antifriction metal (AFM) thin plate.Utilize light reflection principle, the grinding motion that makes elastic grinding material carry out different tracks on different templates just can be at permanent figure 11 work piece Surface Machining out-of-plane or the vision solid.
The mode that said structure also can be produced by hand replaces, and replaces belt sander with smooth sheet material, and elastic grinding material is flattened on dull and stereotyped downside, abrasive material is fixed from both sides with lath, during use, by being pressed on the flat board, promotes dull and stereotyped moving with handle, carries out processing patterns.
Embodiment 1
Make template, template construct is become as Fig. 6, Fig. 7, engraved structure shown in Figure 8.
Install, unreeling machine, one group of belt sander and winder are arranged in order, and production line is provided with support, and the both sides of this rack platform plate 6 are reserved with the space of placing framework or form clamp, template 2 is fixed on framework or is clipped on the form clamp 7, and be fixed on the rubber slab 5.
Prepare grinding tool, elastic grinding material 3 nylon abrasive bands are made into ring-type, be set on every belt sander 4;
Processing patterns is passed below processed metal material self-template, and the feeding speed at intermittence of unreeling machine is as the criterion with the modulus of template, and the belt sander gait of march is set at 4m/s, and 0.025kg/cm exerts pressure on elastic grinding material 2Make template 2 under pressure and thrust, as shown in Figure 6, elastic grinding material 3 is along the edge incision of the openwork part 21 of direction of arrow self-template 2, because the motion repeatedly of the elastic grinding material 3 on the belt sander 4 then promptly stays permanent pattern on processed metalwork surface.After machining by Fig. 6, second board mold is installed on second belt sander, and make it and the first board mold pattern fit, as shown in Figure 7, elastic grinding material 3 is along the edge incision of the openwork part 21 of direction of arrow self-template 2, under the effect of the bullet elastic grinding material 3 on the belt sander 4, stay the pattern of property forever on the surface of work piece in this direction.The 3rd board mold is installed on the 3rd belt sander, and make it and first and second board mold pattern fit, as shown in Figure 8, elastic grinding material 3 is along the edge incision of the openwork part 21 of direction of arrow self-template 2, under the circulation of the elastic grinding material on the belt sander 43 was moved repeatedly, the surface of work piece stayed the permanent pattern of this direction.After three board mold fits machined, as shown in Figure 9, the surface of work piece 1 promptly formed the permanent figure line 11 shown in the figure.Because the texture that is processed to form different directions three times shows ferocious visual stereo effect under the effect of light.

Claims (5)

1. method at sheet metal, coiled material processing decorated figure is characterized in that:
A. make the template sheet metal, hollow out becomes the pattern of various needs as required;
B., unreeling machine, one group of belt sander and winder are installed are arranged in order, production line is provided with support, and the both sides of this rack platform plate are placed with framework or form clamp, template is fixed on framework or is clipped on the form clamp;
C. prepare grinding tool elastic grinding material is made into ring-type, be set on every belt sander;
D. the feeding of processing patterns unreeling machine is exerted pressure on elastic grinding material, presses certain angle, and the edge incision of self-template openwork part is carried out grinding to the work piece surface at the volley with surperficial the contact also of work piece; Surface of the work is ground partly, has formed and the straight line of movement locus equidirectional, the fine texture of curve; Template is by the part of hollow out, then hiding work piece and be not ground and keeps former state; Like this, be ground surface of the work partly just accurately is made of pierced pattern on the template the fine texture of those straight lines or curve figure.
2. a kind of method at sheet metal, coiled material processing decorated figure according to claim 1 is characterized in that: described template adopts the sheet metal that suitable intensity is arranged, and its material can be steel, stainless steel, aluminium alloy, titanium-alloy thin-plate.
3. a kind of method at sheet metal, coiled material processing decorated figure according to claim 1 is characterized in that: described template can also can be made as die set for making individual.
4. a kind of method at sheet metal, coiled material processing decorated figure according to claim 1 is characterized in that: so-called elastic grinding material can and all kinds ofly possess flexible fiber for nylon abrasive band, scouring pad, nylon yarn.
5. a kind of method at sheet metal, coiled material processing decorated figure according to claim 1 is characterized in that: the landing slab of described support is laid with smooth sheet material, hardness rubber slab in being equipped with above.
CNB2004100844707A 2004-11-18 2004-11-18 A kind of method at sheet metal, coiled material processing decorated figure Expired - Fee Related CN100558566C (en)

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CNB2004100844707A CN100558566C (en) 2004-11-18 2004-11-18 A kind of method at sheet metal, coiled material processing decorated figure

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Application Number Priority Date Filing Date Title
CNB2004100844707A CN100558566C (en) 2004-11-18 2004-11-18 A kind of method at sheet metal, coiled material processing decorated figure

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CN1778576A true CN1778576A (en) 2006-05-31
CN100558566C CN100558566C (en) 2009-11-11

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102228931A (en) * 2011-04-19 2011-11-02 温州市丽豹汽车配件有限公司 Method for preparing automobile doorsill strips from stainless steel plate
CN102699799A (en) * 2012-06-04 2012-10-03 临安华创机械设备有限公司 Continuous sanding machine for metal plate surface
CN102941773A (en) * 2012-11-26 2013-02-27 浙江巨科装饰材料有限公司 Method for processing three-dimensional patterns on surface of aluminum plate
CN108673052A (en) * 2017-07-24 2018-10-19 世義贸易股份有限公司 Method for manufacturing copper sculpture door plate

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1046218A (en) * 1911-12-19 1912-12-03 Hugh Osborne Paper-polishing machine.
US3202588A (en) * 1961-08-30 1965-08-24 Howard A Fromson Method of making decorative metal sheet

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102228931A (en) * 2011-04-19 2011-11-02 温州市丽豹汽车配件有限公司 Method for preparing automobile doorsill strips from stainless steel plate
CN102699799A (en) * 2012-06-04 2012-10-03 临安华创机械设备有限公司 Continuous sanding machine for metal plate surface
CN102699799B (en) * 2012-06-04 2016-05-11 临安华创机械设备有限公司 The continuous sand mill of metal sheet surface
CN102941773A (en) * 2012-11-26 2013-02-27 浙江巨科装饰材料有限公司 Method for processing three-dimensional patterns on surface of aluminum plate
CN102941773B (en) * 2012-11-26 2015-05-13 浙江巨科装饰材料有限公司 Method for machining stereoscopic patterns of aluminum plate surface
CN108673052A (en) * 2017-07-24 2018-10-19 世義贸易股份有限公司 Method for manufacturing copper sculpture door plate

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