CN1776063B - Garment water-jet bonding composite non-woven cloth and its production method - Google Patents
Garment water-jet bonding composite non-woven cloth and its production method Download PDFInfo
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Abstract
This invention relates to non-woven cloth and fabric compound material, especially relating to spun-laced compound non-woven fabric. It contains three layer structures wherein the first layer is fiber layer, the intermediate layer is reinforced material, the third layer is fiber net, three layers stacked up and reinforced by hydraulic twisting. The productive method is 1, opening and mixing, 2, fiber netting, 3, cross laying, 4, stacking up, 5, adding color bar (selectable), 6, spun-laced working, 7, drying, 8, parting cut and winding.
Description
Technical field
The invention belongs to the technical field of composite materials of non-weaving cloth and fabric, particularly relate to a kind of garment water-jet bonding composite non-woven cloth and production method thereof.
Background technology
Present hydro-entangled non-woven fabric, selecting raw material for use is textile fabric, and shredding, mixing, one-tenth net by to fiber form certain thickness web layer, carry out jet impact at web layer through water under high pressure again, make and tangle mutually between fiber and form non-weaving cloth with certain intensity, thickness.As everyone knows, characteristics such as spun laced fabric is comfortable because of its softness, safety and sanitation are liked by the consumer extensively, deep processed products such as the wiper of being made by spun laced fabric, Moistured towel, facial mask are widely used in life, production field and involvement aspect also more and more wider, become to improve people's quality of life and as a kind of important new material of specific use.The style of hydro-entangled non-woven fabric, characteristics in all kinds of non-weaving cloths near traditional textile.But the spun laced fabric ubiquity the weakness powerful low, not wear-resisting, that the surface texturing effect is single, both required good hand touch in some Application Areas, certain decorative pattern effect had been arranged, require powerful high again, ABRASION RESISTANCE is good, do not fall bits, general spun laced fabric does not reach requirement far away, thereby has limited the application of product in some field.
Summary of the invention
The object of the invention is by changing the structure of hydro-entangled non-woven fabric, overcome the defective that general hydro-entangled non-woven fabric brute force is low, not wear-resisting, the surface texturing effect is single and improve every performance, for clothes with and decorate and to provide a kind of new selection with lining, the technical scheme of a kind of garment water-jet bonding composite non-woven cloth and production method thereof is provided.
To achieve the above object of the invention, the present invention is achieved in that
A kind of garment water-jet bonding composite non-woven cloth is characterized in that: it comprises three-decker, and ground floor is a fiber web, and middle interlayer is a reinforcement material, and the 3rd layer also is fiber web, and above-mentioned three stack layer by layer then and reinforce through Hydroentangled technology.
The selected fiber of this formation fiber web is the wool type textile fabric.
This wool type textile fabric is natural fabric or chemical fibre, or the two by a certain percentage mixed.
This reinforcement material is knitted fabric, woven fabric or macromolecule reinforcing mat.
A kind of production method of aforesaid garment water-jet bonding composite non-woven cloth is characterized in that:
Step 1: the fibrous raw material shredding is mixed;
Step 2: the fiber to shredding mixing is carried out to net;
Step 3: surface density on request will become the fiber cross lapping behind the net to form fiber web;
Step 4: the reinforcement material clamping is being formed stacking material between the two layer web up and down;
Step 5: blank is fed spun-laced machine, and to carry out water thorn compound;
Step 6: the blank behind the water thorn is through drying machine drying;
Step 7: the blank after the oven dry is cut, and coiling obtains final a kind of garment water-jet bonding composite non-woven cloth then.
Increase one procedure between the described step 4, five, promptly in the middle of the output of stacking material, install a special colour bar feeding unit additional and obtain blank after superimposed.
This fibrous raw material is by a certain percentage mixed of wool type natural fabric or wool type chemical fibre or any two kinds of wool type fibers.
The fiber that shredding is mixed is carried out to net and can uses carding or air lay.
To last one water jet, water thorn pressure is progressively heightened again and is progressively turned down from the first road water jet.
Oven dry is stablized 120 ℃～160 ℃, and drying time is to be controlled in 2 minutes.
By technique scheme, the technique effect that the present invention has is:
1, garment water-jet bonding composite non-woven cloth of the present invention comprises three-decker, ground floor is a fiber web, middle interlayer is a reinforcement material, the 3rd layer also is fiber web, above-mentioned three stack layer by layer then and reinforce through Hydroentangled technology, therefore, have powerful high, ABRASION RESISTANCE is good, does not fall the effect of bits.
2, the present invention handles the superficial makings effect of improving non-weaving cloth by the colour bar feeding unit, has overcome the single weakness of existing product surface texturing effect, is applicable to clothing fabric.
Description of drawings:
Fig. 1 cross section structure schematic diagram of the present invention.
Among Fig. 1,1-fiber web, 2-reinforcement material, 3-fiber web.
Fig. 2 interpolation decorative pattern of the present invention effect schematic diagram.
Among Fig. 2,11-colour bar feed rake, 12-water jet, 13-input lace curtaining, 14-colour bar, 15-water jet bonding composite non-woven cloth.
The specific embodiment
The invention provides a kind of garment water-jet bonding composite non-woven cloth, this product comprises three-decker, and ground floor is a fiber web, and middle interlayer is a reinforcement material, and the 3rd layer also is fiber web, and above-mentioned three stack layer by layer then and reinforce through Hydroentangled technology.The selected fiber of this formation fiber web is the wool type textile fabric; This wool type textile fabric is natural fabric or chemical fibre, or the two by a certain percentage mixed; This reinforcement material is knitted fabric, woven fabric or macromolecule reinforcing mat.
The process chart of this product is: 1. shredding is mixed; 2. fiber becomes net; 3. cross lapping; 4. stacked; 5. add colour bar (can select); 6. water thorn processing; 7. 8. oven dry cuts coiling.Specific as follows:
Step 1:
Available raw material comprises natural wool type fiber such as wool, camel hair, wherein the out of use low-quality wool fibre in traditional textile field adopts nonwovens process also can use, and also comprises wool type chemical fibre such as simulate wool terylene.When at this moment using a kind of fiber as 60 white wools of 100%, when selecting by a certain percentage the mixing of multiple fiber, as 60 wools/56mm simulate wool terylene=35/65.
Select for use equipment that BG038-100 type opener is arranged during manufacturing, air pressure hopper before BG058-120 type big storehouse cotton blender machine and the combing of BG170-70 type.
The reinforcement material of intermediate course 2 is generally selected enhancement mode materials such as knitted fabric, woven fabric or macromolecule reinforcing mat for use.Wherein knitted fabric is often selected cancellous organization for use, as the mosquito net tissue, and the less organization in woven fabric more options intertwined point, and as satin weave, and all on the low side through filling density when weaving.Selecting reinforcement material is in order to guarantee the final powerful index of composite spunlaced cloth, and why selecting institutional framework like this is in order to guarantee that fiber can tangle the fibre matting below interlayer with interlayer preferably under hydraulic action.Here index request such as the raw material of used yarn and yarn number of share of stock can change as required together.
Step 2:
Mixed back fiber will be carried out to net, and two kinds of selections, carding and air lays are arranged here.The selected fibrous raw material of carding is the fiber that use in the traditional textile field, and the selected fibrous raw material of air lay comprises the fiber of the out of use kind difference of fiber and traditional textile field that use in the traditional textile field.
Select for use equipment that the mixed and disorderly carding machine of BG218A-100 type list cylinder two pass husband is arranged during manufacturing.
Step 3:
After fiber become net, need to carry out the multilayer cross lapping then, this mainly is to be the powerful ratio of MD/CD that improves fibre web, and the fiber web that finish after the lapping is only above-mentioned layer 1 or layer 3 fiber web.At this moment fiber web, layer 1 and layer 3 can be same proportioning raw materials, for example layer 1 and layer 3 all are 50 pure wools of 100%; Also can not be, for example layer 1 be 60 wools of white 100%, and layer 3 is simulate wool terylene of black 100%, but like this can influence output.
Use equipment to be BG258-60 type cross lapping machine during manufacturing.
Step 4:
After trilaminate material is ready to, with the method for similar sandwich style trilaminate material is stacked gradually, ground floor is a fiber web, and the second layer is a reinforcement material, and the 3rd layer also is fiber web.Material is prepared feeding water thorn equipment according to stacked back shown in Figure 1.
A market is installed on layer 3 fiber web output the withdrawal roller of purchasing, from this roller unwinding down as reinforcement material, subsequent layer 3, layers 2 stacked with layer 1 fiber web again.
Because the fibre web after the combing is comparatively fluffy, feed spun-laced machine not too easily and carry out Hydroentangledly, so add a drawing machine with many counter extensioins roller, this equipment carries out certain drawing-off to fibre web, and fibre web is comparatively tightened, thereby can better feed spun-laced machine.
Use equipment to be FEQS-1200 type drawing machine during manufacturing.
Step 5:
At this moment if the grain effect of increase final finished needs to press as shown in Figure 2, adding a market before the pre-water thorn in first road has the colour bar feed rake of purchasing, and what feed rake fed is the fluffy structural fibers bar of wool top shape.By this feed rake with colour bar be layered on above-mentioned trilaminate material above, therewith through water thorn processing, mat and obtain the nonwoven material of one mutually.Feed rake is before the pre-water in first road thorn, and motion track is in parallel does random reciprocating motion.The mobile traverse of feed rake and translational speed all be can change and be at random.For example, feed rake returns from the opposite side that one of fibre web moves by side to fibre web again, or from returning once the distance that moves by side to half.But the weight that is laid in wool top on every meter fibre web from feed rake is fixed value.Because the mobile traverse and the translational speed of feed rake all are at random, thus will stay wavy colour bar on the surface of final products, thus give the grain effect of peculiar style.
Use equipment that the colour bar feed rake of purchasing is arranged as market during manufacturing.
Step 6:
After the colour bar of trilaminate material and textured effect is stacked, to carries out water jet process to it and tangle, as adopt six road water jet water thorns, range hydraulic pressure 20-200 crust.The first road water thorn is the pre-water thorn stage, hydraulic pressure is too not high, as clinging to 25, effect is with fully wetting and preliminary entanglement of blank, second road to the, five road water thorns are the main water thorn stage, hydraulic pressure is progressively heightened and is fallen after rise, as be followed successively by 80 the crust, 100 crust, 130 crust, 90 crust, effect is to guarantee between interior fiber of blank and the fiber, the abundant mat of energy between fiber and the reinforcement material, be the stage of having a shave last one, also will turn down together on the hydraulic pressure, as 60 crust, effect is with fiber further entanglement under relatively mild hydraulic action on non-weaving cloth surface, makes cloth cover comparatively smooth.
This step is carried out non-weaving cloth web layer and fabric compound at DNA mitochondrial DNA, fabric has formed the skeleton of product, the fiber of nonwoven web layer is except self interfibrous entanglement, also with the yarn or the filament entanglement of fabric, make product have fiber and the yarn solid is compound, the structure that tangles, improved the intensity of product, thereby combined the advantage of hydro-entangled non-woven fabric and fabric, the style of the existing non-weaving cloth of product has the intensity of fabric again.Solved the problem that exists on original outward appearance of product and the performance.Can be widely used in clothes with and dress ornament with industries such as products, some Application Areass of alternative existing wool type lining for example be used as overcoat woollen cloth, tippet etc., and it are strong to embody woolly aspect, the characteristics of high physical performance index.
Selecting equipment during manufacturing for use is the AquaJet spun-laced machine of Fleissner company.
Step 7:
It should be noted that bake out temperature and drying time in the drying course, because what adopt is wool type fiber, bake out temperature is between 120 ℃ .160 ℃, and the relative height of temperature depends on drying time, because be online oven dry, drying time depends on on-line velocity.Under the stable situation of product grammes per square metre, drying time was short when speed was high, the corresponding raising of temperature; Drying time was long when speed was slow, and temperature is turned down relatively.Under the stable situation of drying time, the product that grammes per square metre is high can improve bake out temperature, and the product that grammes per square metre is low can be turned down bake out temperature.Generally speaking, according to the needs of production output, drying time is unsuitable long under the situation of ensuring the quality of products, and is controlled in 2 minutes.
Selecting equipment during manufacturing for use is FZH-1200 type drum drier.
Step 8:
The non-weaving cloth that oven dry is good is cut and is reeled and just can obtain final a kind of garment water-jet bonding composite non-woven cloth.
Select for use equipment to be FZC-1200 type storage cloth holder, FEQ-1200 type lapper during manufacturing.
Below further specify the present invention by specific embodiment, but embodiment only be used for the explanation, can not limit the scope of the invention.
Step 4, at the output of fibre web a market being installed there is the withdrawal roller of purchasing, and reinforcement material that unwinding is got off and fibre web carry out stacked.Here in the reinforcement material, raw material specification is the knitted fabric of the terylene mosquito net tissue of fineness of yarn 1.67dtex, and grammes per square metre is 40g/m2, and thickness is 0.2mm.For ease of the feeding spun-laced machine, the material after stacked must be through FEQS-1200 type drawing machine.
Step 5 uses market that the colour bar feed rake of purchasing is arranged, and feeds the wool top of 100% brown wool fibre, and fiber dimensious is 60 of wool numbers, and wool top is 10g/m in the weight of fibre web lay.
Step 6 feeds the AquaJet spun-laced machine with blank, six road water jets, and hydraulic pressure is followed successively by: 25 crust, 80 crust, 120 crust, 150 crust, 120 crust, 80 crust.
The blank that step 7, water sting is out dried through FZH-1200 type drum drier, and bake out temperature is 160 ℃, and drying time is 2 minutes.
Step 8, blank is through FZC-1200 type storage cloth holder, and FEQ-1200 type lapper is cut edge and is reeled.The quantitative 270g/m2 of garment water-jet bonding composite non-woven cloth product that finally obtains.
Step 4, at the output of fibre web a market being installed there is the withdrawal roller of purchasing, and reinforcement material that unwinding is got off and fibre web carry out stacked.Here in the reinforcement material, raw material specification is the knitted fabric of the terylene mosquito net tissue of fineness of yarn 1.67dtex, and grammes per square metre is 40g/m2, and thickness is 0.2mm.For ease of the feeding spun-laced machine, the material after stacked must be through FEQS-1200 type drawing machine.
Step 5 uses market that the colour bar feed rake of purchasing is arranged, and feeds the wool top of 100% brown wool fibre, and fiber dimensious is 60 of wool numbers, and wool top weight is 10g/m.
Step 6 feeds the AquaJet spun-laced machine with blank, six road water jets, and hydraulic pressure is followed successively by: 25 crust, 70 crust, 90 crust, 100 crust, 80 crust, 60 crust.
The blank that step 7, water sting is out dried through FZH-1200 type drum drier, and bake out temperature is 140 ℃, and drying time is 2 minutes.
Step 8, blank is through FZC-1200 type storage cloth holder, and FEQ-1200 type lapper is cut edge and is reeled.The quantitative 180g/m2 of garment water-jet bonding composite non-woven cloth product that finally obtains.
Step 4, at the output of fibre web a market being installed there is the withdrawal roller of purchasing, and reinforcement material that unwinding is got off and fibre web carry out stacked.Here in the reinforcement material, raw material specification is the knitted fabric of the terylene mosquito net tissue of fineness of yarn 1.67dtex, and grammes per square metre is 40g/m2, and thickness is 0.2mm.For ease of the feeding spun-laced machine, the material after stacked must be through FEQS-1200 type drawing machine.
Step 5 feeds the AquaJet spun-laced machine with blank, six road water jets, and hydraulic pressure is followed successively by: 25 crust, 60 crust, 70 crust, 80 crust, 70 crust, 60 crust.
The blank that step 6, water sting is out dried through FZH-1200 type drum drier, and bake out temperature is 120 ℃, and drying time is 2 minutes.
Step 7, blank is through FZC-1200 type storage cloth holder, and FEQ-1200 type lapper is cut edge and is reeled.The quantitative 120g/m2 of garment water-jet bonding composite non-woven cloth product that finally obtains.
Embodiment 4
Step 4, at the output of fibre web a market being installed there is the withdrawal roller of purchasing, and reinforcement material that unwinding is got off and fibre web carry out stacked.Here in the reinforcement material, raw material specification is the knitted fabric of the terylene mosquito net tissue of fineness of yarn 1.67dtex, and grammes per square metre is 40g/m2, and thickness is 0.2mm.For ease of the feeding spun-laced machine, the material after stacked must be through FEQS-1200 type drawing machine.
Step 5 feeds the AquaJet spun-laced machine with blank, six road water jets, and hydraulic pressure is followed successively by: 25 crust, 70 crust, 90 crust, 100 crust, 90 crust, 70 crust.
The blank that step 6, water sting is out dried through FZH-1200 type drum drier, and bake out temperature is 140 ℃, and drying time is 2 minutes.
Step 7, blank is through FZC-1200 type storage cloth holder, and FEQ-1200 type lapper is cut edge and is reeled.The quantitative 140g/m2 of garment water-jet bonding composite non-woven cloth product that finally obtains.
Embodiment 5
Step 4, at the output of fibre web a market being installed there is the withdrawal roller of purchasing, and reinforcement material that unwinding is got off and fibre web carry out stacked.Here in the reinforcement material, raw material specification is the knitted fabric of the terylene mosquito net tissue of fineness of yarn 1.67dtex, and grammes per square metre is 40g/m2, and thickness is 0.2mm.For ease of the feeding spun-laced machine, the material after stacked must be through FEQS-1200 type drawing machine.
Step 5 feeds the AquaJet spun-laced machine with blank, six road water jets, and hydraulic pressure is followed successively by: 25 crust, 60 crust, 70 crust, 80 crust, 70 crust, 60 crust.
The blank that step 6, water sting is out dried through FZH-1200 type drum drier, and bake out temperature is 130 ℃, and drying time is 2 minutes.
Step 7, blank is through FZC-1200 type storage cloth holder, and FEQ-1200 type lapper is cut edge and is reeled.The quantitative 160g/m2 of garment water-jet bonding composite non-woven cloth product that finally obtains.
Claims (9)
1. garment water-jet bonding composite non-woven cloth, it comprises three-decker, ground floor is a fiber web, middle interlayer is a reinforcement material, the 3rd layer also is fiber web, three stack the Hydroentangled technology reinforcing of process then layer by layer, it is characterized in that: also be provided with the fluffy structural fibers bar of the wool top shape of Random Wave shape arrangement on above-mentioned trilaminate material, be integral by reinforcing of water thorn and trilaminate material entanglement.
2. garment water-jet bonding composite non-woven cloth according to claim 1 is characterized in that: forming the selected fiber of fiber web is the wool type textile fabric.
3. garment water-jet bonding composite non-woven cloth according to claim 2 is characterized in that: this wool type textile fabric is natural fabric or chemical fibre, or both by a certain percentage mixed.
4. garment water-jet bonding composite non-woven cloth according to claim 1 is characterized in that: this reinforcement material is knitted fabric, woven fabric or macromolecule reinforcing mat.
5. the production method of a garment water-jet bonding composite non-woven cloth as claimed in claim 1, comprise that step (1) mixes the fibrous raw material shredding, step (2) is carried out to net to the fiber of shredding mixing, step (3) surface density on request will become the fiber cross lapping behind the net to form fiber web, step (4) is forming stacking material between the two layer web up and down with the reinforcement material clamping, step (5) feeds spun-laced machine with stacking material, and to carry out water thorn compound, stacking material behind step (6) the water thorn is through drying machine drying, stacking material after step (7) oven dry is cut rolling and is obtained final a kind of garment water-jet bonding composite non-woven cloth, it is characterized in that: the fluffy structural fibers bar that also is provided with the wool top shape between step (4) and the step (5) is laid operation, adopt feed rake that the fluffy structural fibers bar of wool top shape is laid on the stacking material, the mobile traverse of feed rake and translational speed change at random are arranged the fluffy structural fibers bar Random Wave shape of the wool top shape on the stacking material.
6. the production method of garment water-jet bonding composite non-woven cloth according to claim 5 is characterized in that: this fibrous raw material is by a certain percentage mixed of wool type natural fabric or wool type chemical fibre or any two kinds of wool type fibers.
7. the production method of garment water-jet bonding composite non-woven cloth according to claim 5 is characterized in that: the mixed fiber of shredding is carried out to net can uses carding or air lay.
8. the production method of garment water-jet bonding composite non-woven cloth according to claim 5 is characterized in that: to last one water jet, water thorn pressure is progressively heightened again and is progressively turned down from the first road water jet.
9. the production method of garment water-jet bonding composite non-woven cloth according to claim 5, it is characterized in that: 120 ℃～160 ℃ of bake out temperatures, drying time is to be controlled in 2 minutes.
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