CN1775392A - Single-driven input shaft draft-adjustable three-roll mill - Google Patents
Single-driven input shaft draft-adjustable three-roll mill Download PDFInfo
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- CN1775392A CN1775392A CN 200510131956 CN200510131956A CN1775392A CN 1775392 A CN1775392 A CN 1775392A CN 200510131956 CN200510131956 CN 200510131956 CN 200510131956 A CN200510131956 A CN 200510131956A CN 1775392 A CN1775392 A CN 1775392A
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Abstract
The present invention relates to a three-high rolling mill whose single drive input shaft reduction can be regulated. It includes machine frame, a main driving shaft and two driven shafts which respectively make an angle of 120deg. With said main driving shaft, bevel gears respectively mounted on said three groups of shafts, roll system formed from components of roll collar, etc. and screwdown device and screwdown setting mechanism. Said invention also provides the concrete structure of said main driving shaft and two driven shafts. Said invention can be used for rolling high-speed rod material, wire material and pipe material, its radial adjust size is 12mm.
Description
Technical field:
The present invention relates to metal bar, wire rod, tube rolling technical field, particularly relate to the adjustable three-high mill of a kind of single-driven input shaft draft.
Background technology:
Three-high mill is called for short the KOCKS milling train, is in nineteen forty-seven initiative and be used for the stretch-reducing mill of seamless pipe and welded tube by German KOCKS company.These milling trains in 1954 are used to the three roller tube reducings and the sizing unit of rod, wire rod.No matter be used for stretch-reducing mill or be used for the tube reducing and the sizing mill of excellent wire rod, the type of this three-high mill all is by single power shaft, make three roll mandrel Synchronous Transmission by two pairs of spiral bevel gears, realization is to the rod of fixed diameter, line, tubing rolling (Fig. 1, Fig. 2), the advantage of this three-high mill is: 1. because of the three-dimensional compression, so distortion and cooling are evenly; 2. adopt the triangle pass schedule to belong to " similar shape pass ", therefore, the pass wearing and tearing evenly, the metallographic structure of rolled piece section is even, mechanical performance is high; 3. the finished product geometric accuracy that this milling train shuts out is good, dimensional accuracy is high, its dimensional tolerance can be accomplished≤0.1mm, these advantages make three-high mill from shown the vitality that it is extremely strong once being born, decades are lasting, but the shortcoming of this first generation KOCKS milling train is also more outstanding, that is exactly that depressing of roll can not be adjusted, and has limited the result of use of this milling train greatly.1984, German KOCKS company developed second generation three-high mill (see figure 3).The transmission respectively of three power shafts of 120 ° of layouts, each roll all can be adjusted, its radially adjustment amount be 10mm; Axially adjustment amount is 0.5mm.This milling train has advantage flexibly easy to use, and effect is splendid.But because the transmission respectively of three power shafts of 120 ° of layouts, make the gear-box complexity, huge, heavy, difficult in maintenance, cost is high, has limited promoting the use of of this milling train.China's 99101177.5 application for a patent for invention specifications disclose adjustable three rollers of a kind of single-driven input shaft (120 ° of Y types) milling train (see figure 4).This milling train is three roll systems that are mutually 120 ° of layouts, reach synchronous rotation by single input shaft by the two pairs of spiral bevel gears that axially can transpose, roll is depressed and adjusted is that roller rest system (roll, axle, bearing, spiral bevel gear) is contained in endoporus offset a, cylindrical has in the bearing holder (housing, cover) of displacement worm gear, rotate the worm screw that is meshed with worm gear, reach and adjust the purpose that roll is depressed, 4 worm screws are by sprocket wheel, chain is connected it, in order to reach the purpose under synchronous rotation and adjustment three axial compressions synchronously.The RSB three-high mill of this milling train and the German KOCKS company third generation is similar.Be characterized in to realize adjusting and depress, thereby control workpiece measurement, cost is about 1/10 of a German KOCKS company three-high mill, this patent provides condition for the popularization of three-high mill, but the three-high mill of disclosed three-high mill technical scheme of 99101177.5 patent applications and German KOCKS company all have a common design feature be exactly the adjusting of depressing of each roll all be to realize by moving of axle, the radial displacement of this eccentric bushing adjustment is non-linear rule and changes, and needing bevel gear to do the non-linear rule bit shift compensation of axial equivalence could correct transmission.Since this patent adopts be etc. the approximate compensation of pitch worm drive (linear displacement) small eccentricity radially depress adjustment, its transmission accuracy is lower, and depresses compensation rate less (having only the stepless compensation of 0-2mm).
Summary of the invention:
The purpose of this invention is to provide a kind of simple in structure, easily manufactured, cost is low, product size precision height, can realize single-driven input shaft, drafts is adjustable, and can be used for the three-high mill of high-speed rolling rod, line, tubing.
Technical solution of the present invention is to realize like this, provide a kind of single-driven input shaft draft adjustable three-high mill, comprise frame, final drive shaft, respectively be two driven shafts of 120 ° of equal Fabric with final drive shaft, the bevel gear of installing separately on this final drive shaft and two driven shafts, the roller system that parts such as roll collars are formed, screwdown gear etc., it is characterized in that bevel gear and three axles on three groups of power transmission shafts of 120 ° of layouts be fixedly connected and in the milling train transmission with depress when adjusting, the center line of axle is constant all the time, on final drive shaft and 2 driven shafts, fixedly mount an external gear separately, what be meshed with it is the roller shell that has internal gear, the outside of roller shell is installed with the roll collars separately, final drive shaft and 2 driven shafts separately and be provided with the eccentric bushing of band rocking arm between the roller shell are installed a cover separately by adjusting leading screw on the eccentric bushing, adjust nut, slide block, synchromesh gear, the three-shaft linkage of gear ring composition is depressed guiding mechanism synchronously.Its feature is that also the drafts synchronous adjusting mechanism of three rollers can be realized by first order gear drive and second level worm gear (band eccentric bushing) worm-drive; The drafts synchronous adjusting mechanism of three rollers also can be realized by transmission of first order chain and second level worm gear (band eccentric bushing) worm-drive; Roller of the present invention is that guiding mechanism can be used for two rollers, three rollers, four rollers, five-roller mill, even multi-roll mill; Roller of the present invention is that guiding mechanism can be used for rolling ferrous metal, also can be used for rolling non-ferrous metal; The roller shell (6) that contains internal gear of the present invention is gone up hard-wired roll collars (17) and is made by carbide alloy.
Implementation result of the present invention is: since adopted three shaft bevel gear dead axle synchronous drive mechanisms of 120 ° of layouts and eccentric bushing the internal gear transmission depress guiding mechanism, overcome in the prior art " to realize the adjusting of depressing of roll by moving of axle; and axle mobile needs bevel gear to do the technical barrier that axial non-linear rule bit shift compensation could correct transmission ", can realize high-precision gear drive, but this milling train high-speed rolling rod, wire rod and tubing, simple in structure, easily manufactured, cost is low, product size precision height.The three-high mill that a kind of single-driven input shaft draft of the present invention is adjustable has been broken through the barrier of prior art on principle, solved to hinder the technical barrier that three-high mill is difficult to the large tracts of land popularization for a long time, is the three-high mill type of a new generation.
Description of drawings:
Fig. 1 is a transmission three-high mill sketch in the prior art Germany KOCKS company
Fig. 2 is a prior art Germany KOCKS company underdrive three-high mill sketch
Fig. 3 is the adjustable three-high mill sketch of prior art Germany KOCKS company
Fig. 4 is the existing adjustable three-high mill sketch of patent 99101177.5 single-driven input shafts
Fig. 5 is adjustable three-high mill embodiment 1 schematic diagram of mechanism of drafts of the present invention
Fig. 6 for the K of adjustable three-high mill embodiment 1 Fig. 5 of drafts of the present invention to schematic diagram
Fig. 7 is the A-A view of adjustable three-high mill embodiment 1 Fig. 6 of drafts of the present invention
Fig. 8 is the B-B view of adjustable three-high mill embodiment 1 Fig. 5 of drafts of the present invention
In the accompanying drawing: 1 final drive shaft, 2 synchronous gear rings, 3 slide blocks, 4 are adjusted nut, 5 and are adjusted leading screw, 6 roller shells (internal gear), 7 external gears, 8 frames, 9 bevel gears, 10 bearings, 11 driven shafts, 12 bearings, 13 synchromesh gears, 14 bearings, 15 stockings, 16 eccentric bushings, 17 roll collars, 18 handles.
The specific embodiment:
Below in conjunction with accompanying drawing the utility model embodiment is described in further detail:
Embodiment 1:
Fig. 5 is the schematic diagram of mechanism of the adjustable three-high mill embodiment 1 of a kind of single-driven input shaft draft of the present invention, as shown in Figure 5, in frame 8, respectively be 120 ° final drive shaft 1 and two driven shafts 11 are installed, fixedly mounting a bevel gear 9 separately on these three axles, two bearings 10 are installed, two bearings 12, the roller system that parts such as two bearings 14 and roll collars 17 are formed, screwdown gear etc., it is characterized in that: the bevel gear on three groups of power transmission shafts of 120 ° of layouts and three axles be fixedly connected and in the milling train transmission and the center line of depressing when adjusting constant all the time, on final drive shaft 1 and two driven shafts 11, fixedly mount an external gear 7 separately, what be meshed with it is the roller shell 6 that has internal gear, the outside of roller shell 6 is installed with roll collars 17 separately, final drive shaft 1 and two driven shafts 11 separately and be provided with the eccentric bushing 16 of band rocking arm between the roller shell 6 are installed a cover separately by adjusting leading screw 5 on the rocking arm of eccentric bushing 16, adjust nut 4, slide block 3, synchromesh gear 13, the three-shaft linkage of gear ring 2 compositions is depressed guiding mechanism synchronously.Roll collars 17 is made by Hardmetal materials, belongs to removable spare part.
In Fig. 6, Fig. 7, Fig. 8, rotary handle 18, can the synchronous gear ring 2 by synchromesh gear 13 and synchromesh gear 13 engaged transmission realize driving simultaneously three groups adjust leading screws 5, adjust nut 4, slide block 3, eccentric bushing 16 reach synchronous adjustment roll collars 17 and realize the purpose of depressing adjustment of three-shaft linkages to stocking 15.This three-high mill main transmission with depress guiding mechanism, can extend and be implemented in 2,3,4,5,6 rollers, even more use on the multi-roll mill.In the present embodiment, because axle is fixed, axle and roll are undertaken by eccentric bushing, bearing and inside and outside gear that off-centre is adjusted and the motion transmission, and the angular wheel shaft of having avoided bringing owing to axial displacement is to the nonlinear compensation problem, make and make simple, compact conformation, product size precision height, good physical performance, roll is depressed regulated quantity can reach 6-12mm, the accuracy of gear can reach the 4-5 class precision, can realize high-speed rolling rod, line, tubing, make standby frame reduce, cost reduces.
Embodiment 2: the architectural feature of this embodiment is that the drafts synchronous adjusting mechanism of three rollers realized by first order gear drive and second level worm gear (band eccentric bushing) worm-drive.
Embodiment 3: the architectural feature of this embodiment is that the drafts synchronous adjusting mechanism of three rollers realized by transmission of first order chain and second level worm gear (band eccentric bushing) worm-drive.
The roller of the three-high mill that this single-driven input shaft draft is adjustable is that guiding mechanism can be used for rolling ferrous metal, also can be used for rolling non-ferrous metal.
Claims (6)
1. three-high mill that single-driven input shaft draft is adjustable, comprise frame (8), final drive shaft (1), respectively be two driven shafts (11) of 120 ° of equal Fabric with final drive shaft (1), the bevel gear of installing separately on this final drive shaft (1) and two driven shafts (11) (9), the roller system that roll collars parts such as (17) are formed, screwdown gear etc., it is characterized in that bevel gear and three axles on three groups of power transmission shafts of 120 ° of layouts be fixedly connected and in the milling train transmission and the center line of depressing when adjusting constant all the time, on final drive shaft (1) and 2 driven shafts (11), fixedly mount an external gear (7) separately, what be meshed with it is the roller shell (6) that has internal gear, the outside of roller shell (6) is installed with roll collars (17) separately, final drive shaft (1) and 2 driven shafts (11) separately and be provided with the eccentric bushing (16) of band rocking arm between the roller shell (6) are installed a cover separately by adjusting leading screw (5) on the eccentric bushing (16), adjust nut (4), slide block (3), synchromesh gear (13), the three-shaft linkage of gear ring (2) composition is depressed guiding mechanism synchronously.
2. the adjustable three-high mill of a kind of single-driven input shaft draft according to claim 1 is characterized in that the drafts synchronous adjusting mechanism of three rollers is realized by first order gear drive and second level worm gear (band eccentric bushing) worm-drive.
3. the adjustable three-high mill of a kind of single-driven input shaft draft according to claim 1 is characterized in that the drafts synchronous adjusting mechanism of three rollers is realized by transmission of first order chain and second level worm gear (band eccentric bushing) worm-drive.
4. the adjustable three-high mill of a kind of single-driven input shaft draft according to claim 1 is characterized in that roller of the present invention is that guiding mechanism can be used for two rollers, three rollers, four rollers, five rollers, even multi-roll mill.
5. the adjustable three-high mill of a kind of single-driven input shaft draft according to claim 1 is characterized in that roller is that guiding mechanism can be used for rolling ferrous metal, also can be used for rolling non-ferrous metal.
6. the adjustable three-high mill of a kind of single-driven input shaft draft according to claim 1, the last hard-wired roll collars (17) of roller shell (6) that it is characterized in that containing internal gear is made by carbide alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101319566A CN100352569C (en) | 2005-12-22 | 2005-12-22 | Single-driven input shaft draft-adjustable three-roll mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101319566A CN100352569C (en) | 2005-12-22 | 2005-12-22 | Single-driven input shaft draft-adjustable three-roll mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1775392A true CN1775392A (en) | 2006-05-24 |
| CN100352569C CN100352569C (en) | 2007-12-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005101319566A Expired - Fee Related CN100352569C (en) | 2005-12-22 | 2005-12-22 | Single-driven input shaft draft-adjustable three-roll mill |
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| CN (1) | CN100352569C (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101773939B (en) * | 2009-12-23 | 2011-10-12 | 太原通泽重工有限公司 | Centralized hold-down transmission device of cover opening and closing three-roll pipe mill |
| CN101733280B (en) * | 2009-05-14 | 2012-06-06 | 电钢城重型机械开放式股份公司 | Cold-rolling pipe mill |
| CN102671955A (en) * | 2012-06-13 | 2012-09-19 | 无锡市瑞尔精密机械股份有限公司 | Sizing mill capable of adjusting roll gap manually |
| CN102716909A (en) * | 2012-06-15 | 2012-10-10 | 张少渊 | Multi-roll starry-sky type changeable combined mill and principle |
| CN102728616A (en) * | 2012-06-13 | 2012-10-17 | 张家港长力机械有限公司 | Y-shaped rolling mill with multi-roller system |
| CN103846283A (en) * | 2014-03-18 | 2014-06-11 | 中冶赛迪工程技术股份有限公司 | Laminated driving compact type multi-roll mill |
| CN105127209A (en) * | 2015-09-28 | 2015-12-09 | 中国重型机械研究院股份公司 | Transmission distribution device for three-roll rolling mill |
| CN105710132A (en) * | 2016-05-10 | 2016-06-29 | 沈阳重机重矿机械设备制造有限公司 | Sub-transmission direct-drive three-roller Y-shaped rolling mill |
| CN109952166A (en) * | 2016-10-12 | 2019-06-28 | 丹尼尔和科菲森梅克尼齐有限公司 | The device of slighter compress for dome-shaped cross section metal product |
| CN111940500A (en) * | 2020-08-12 | 2020-11-17 | 江苏君睿智能制造有限公司 | High-stability integral deformed steel rolling machine and rolling assembly thereof |
| CN112222199A (en) * | 2020-09-19 | 2021-01-15 | 太原科技大学 | High-precision heavy-load three-roller cold rolling mill |
| CN113843379A (en) * | 2021-10-26 | 2021-12-28 | 宁波大学 | Three-roller skew rolling device for forming stepped shaft |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3703756A1 (en) * | 1987-02-07 | 1988-08-18 | Kocks Technik | Rolling stand for rolling rod or tube stock |
| IT1254864B (en) * | 1992-04-15 | 1995-10-11 | Filippo Cattaneo | CONTINUOUS ROLLING MACHINE FOR SEAMLESS-SPINDLE PIPES AND LAMINATION UNIT WITH THREE OR MORE COMMANDED AND ADJUSTABLE ROLLS |
| DE4233557C1 (en) * | 1992-09-30 | 1993-09-16 | Mannesmann Ag, 40213 Duesseldorf, De | |
| CN2239305Y (en) * | 1995-09-20 | 1996-11-06 | 宝山钢铁(集团)公司 | 3-roller synchronous, pressure adjustable frame placing structure |
| CN1270086A (en) * | 1999-01-17 | 2000-10-18 | 张少渊 | Adjustable three-roller (120-deg Y-type) rolling mill with single input drive axle |
-
2005
- 2005-12-22 CN CNB2005101319566A patent/CN100352569C/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733280B (en) * | 2009-05-14 | 2012-06-06 | 电钢城重型机械开放式股份公司 | Cold-rolling pipe mill |
| CN101773939B (en) * | 2009-12-23 | 2011-10-12 | 太原通泽重工有限公司 | Centralized hold-down transmission device of cover opening and closing three-roll pipe mill |
| CN102671955A (en) * | 2012-06-13 | 2012-09-19 | 无锡市瑞尔精密机械股份有限公司 | Sizing mill capable of adjusting roll gap manually |
| CN102728616A (en) * | 2012-06-13 | 2012-10-17 | 张家港长力机械有限公司 | Y-shaped rolling mill with multi-roller system |
| CN102671955B (en) * | 2012-06-13 | 2014-05-07 | 无锡市瑞尔精密机械股份有限公司 | Sizing mill capable of adjusting roll gap manually |
| CN102716909A (en) * | 2012-06-15 | 2012-10-10 | 张少渊 | Multi-roll starry-sky type changeable combined mill and principle |
| CN102716909B (en) * | 2012-06-15 | 2015-08-26 | 福州金泉冶金机械设备有限公司 | Many rolls star space type changable composite formula milling train and principle |
| CN103846283B (en) * | 2014-03-18 | 2016-04-06 | 中冶赛迪工程技术股份有限公司 | Lamination transmission close-coupled multi-roll mill |
| CN103846283A (en) * | 2014-03-18 | 2014-06-11 | 中冶赛迪工程技术股份有限公司 | Laminated driving compact type multi-roll mill |
| CN105127209A (en) * | 2015-09-28 | 2015-12-09 | 中国重型机械研究院股份公司 | Transmission distribution device for three-roll rolling mill |
| CN105710132A (en) * | 2016-05-10 | 2016-06-29 | 沈阳重机重矿机械设备制造有限公司 | Sub-transmission direct-drive three-roller Y-shaped rolling mill |
| CN105710132B (en) * | 2016-05-10 | 2017-09-29 | 沈阳重机重矿机械设备制造有限公司 | One kind point transmission three-roller Y shaped milling train of direct-drive type |
| CN109952166A (en) * | 2016-10-12 | 2019-06-28 | 丹尼尔和科菲森梅克尼齐有限公司 | The device of slighter compress for dome-shaped cross section metal product |
| CN109952166B (en) * | 2016-10-12 | 2021-12-07 | 丹尼尔和科菲森梅克尼齐有限公司 | Device for soft reduction of metal products with circular section |
| CN111940500A (en) * | 2020-08-12 | 2020-11-17 | 江苏君睿智能制造有限公司 | High-stability integral deformed steel rolling machine and rolling assembly thereof |
| CN112222199A (en) * | 2020-09-19 | 2021-01-15 | 太原科技大学 | High-precision heavy-load three-roller cold rolling mill |
| CN112222199B (en) * | 2020-09-19 | 2022-05-13 | 太原科技大学 | High-precision heavy-load three-roller cold rolling mill |
| CN113843379A (en) * | 2021-10-26 | 2021-12-28 | 宁波大学 | Three-roller skew rolling device for forming stepped shaft |
| CN113843379B (en) * | 2021-10-26 | 2022-04-22 | 宁波大学 | Three-roller skew rolling device for forming stepped shaft |
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| CN100352569C (en) | 2007-12-05 |
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Owner name: BEIJING CHINA METALLURGICAL EQUIPMENT RESEARCH DES Free format text: FORMER NAME: BEIJING EQUIPMENT FOR METALLURGICAL INDUSTRY INSTITUTE OF CHINA METALLURGICAL GROUP |
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Address after: Beijing City, Chaoyang District Anwai Gu Zhuang No. 2 - Metallurgical Equipment Institute (Beijing 9821 mailbox) Patentee after: Beijing Metallurgical Equipment Research and Design Institute Co., Ltd. Address before: Beijing City, Chaoyang District Anwai Gu Zhuang No. 2 - Metallurgical Equipment Institute (Beijing 9821 mailbox) Patentee before: Beijing Research Institute of Metallurgical Equipment, China Metallurgical Const |
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