CN1768997A - High-accuracy self-adaptation driving power for ultrasonic transducer - Google Patents
High-accuracy self-adaptation driving power for ultrasonic transducer Download PDFInfo
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Abstract
Disclosed a high-accurate self-adapting ultrasonic energy converter driving power, comprises a processing circuit based on DSP, a multi-path high-speed /DA converter circuit, a multi-path high-speed A/D converter circuit, a digital-analogue phase-lock loop, a accumulator circuit, a high-accurate broad band voltage-controlled oscillator circuit, a phase detector circuit, a power amplifier circuit, a output current detecting circuit, a micro-current detecting circuit, a output voltage detecting circuit, and a interface circuit. The invention has the ability to control program with self-adapting servo-algorism, which can trace the working condition of energy converter in time, and process the feedback information to compensate and modify the energy of ultrasonic energy converter, which can meet the energy converters with different types without changing parameters of hardware, to realize best condition of transformation efficiency of ultrasonic energy converter.
Description
Technical field
The present invention is a kind of driving power for ultrasonic transducer.
Background technology
In the lead-in wire bonding apparatus, be the general mode of fundamental sum with ultrasonic bonding.Hyperacoustic energy is converted to mechanical energy by transducer, and promptly the ultrasonic energy piezoelectric ceramic wafer that puts on transducer makes it vibration, and is delivered on the chopper that is vertically mounted on its top by the luffing bar, makes its most advanced and sophisticated mechanical oscillation that produce certain amplitude.This mechanical energy impels between its effect two kinds of metals down the clean interface of formation and phase counterdiffusion and welds together.In the lead-in wire bonding apparatus, metal lead wire such as spun gold, aluminium wire or copper wire and pad metal layer are bonded together with this principle.
In said process, except the quality factor of transducer itself, hyperacoustic energy is the key technology that can the decision welding successful by the conversion efficiency that transducer is converted to mechanical energy, and the bandwidth of the resonant frequency of ultrasonic transducer is very narrow, and the drift of certain limit also can take place because of the factor of various machinery installations and load in the peak point of bandwidth and resonance, these factors can directly cause the decline of transducer energy conversion efficiency, and can not finish weld task.
Summary of the invention
The purpose of this invention is to provide a kind of high-accuracy self-adaptation driving power for ultrasonic transducer, solve driving power for ultrasonic transducer in time the tracking and monitoring transducer working condition, in time handle feedback information, and compensation, revise the output energy of ultrasonic transducer, make it have the problem of adaptive servo algorithm control program ability.
Technical scheme of the present invention:
This high-accuracy self-adaptation driving power for ultrasonic transducer is connected with ultrasonic transducer, it is characterized in that it comprises:
A voltage detecting circuit that is connected with ultrasonic transducer detects the sine voltage signal that ultrasonic transducer is exported;
A current sampling circuit that is connected with ultrasonic transducer is gathered the current signal of ultrasonic transducer output;
A micro-current sensing circuit is imported the sine wave signal of above-mentioned current sampling circuit output to it;
An A/D converter circuit is to the dc signal of its input current testing circuit output and the voltage direct current signal of voltage detecting circuit output;
Processor circuit that is connected with interface circuit based on DSP; Digitized signal to its input a/d converter circuit output;
The output of above-mentioned dsp processor circuit connects a D/A converter circuit, it is imported the signal of above-mentioned dsp processor circuit output, and convert analog electrical signal to;
An adder circuit is to the analog electrical signal of its input D/A converter circuit output;
A numeral and the PLL phase-locked loop circuit of simulating compatibility, to adder circuit output direct current signal,
A phase detector circuit to its current signal of importing above-mentioned current sampling circuit output, is exported the square wave signal of telecommunication to the PLL phase-locked loop circuit behind the phase demodulation;
A wideband voltage controlled oscillator circuit is imported the dc signal of above-mentioned adder circuit output to it;
A power amplifier circuit is imported the sinusoidal wave signal of telecommunication of above-mentioned voltage-controlled oscillator circuit output to it, and to ultrasonic transducer output compensation corrected signal.
Above-mentioned D/A converter circuit is a multi-channel high-speed D/A converter circuit.
Above-mentioned A/D converter circuit is a multi-channel high-speed A/D converter circuit.
Above-mentioned interface circuit is usb circuit, common serial interface circuit or ethernet interface circuit.
The application process of this high-accuracy self-adaptation driving power for ultrasonic transducer, it is characterized in that: pass through the current detection circuit working condition of tracking and monitoring ultrasonic transducer timely by the dsp processor circuit, by the A/D converter circuit, handle the electric current and the voltage signal of ultrasonic transducer feedback, and by the D/A converter circuit, compensate the signal of telecommunication through adder, voltage controlled oscillator, power amplifier to ultrasonic transducer output, revise the energy of ultrasonic transducer, make its adaptive servo algorithm control program.
The application process of this high-accuracy self-adaptation driving power for ultrasonic transducer is characterized in that:
After powering on, the initial parameter by dsp processor circuit 1 initialization ultrasonic wave driving power and ultrasonic transducer defines corresponding data buffer zone; Initialization D/A circuit 2; And the parameter of the digital program controlled waveform generator of initialization and be used for the analog-to-digital converter circuit 3 of image data;
Then, enter self-check program, it is tuning to carry out digital scanning;
At first, write data to D/A converter circuit 2 by dsp processor circuit 1, D/A converter circuit 2 output dc voltage values, d. c. voltage signal carries out the computing amplification to adder circuit 5 and feedback signal, its result is input to a high accuracy broadband voltage-controlled oscillator circuit 6, the square wave of voltage-controlled oscillator circuit 6 output certain frequencies, carry out the waveform transformation sine wave output by the function generator circuit, offset of sinusoidal ripple signal carries out being directly inputted to power amplifier circuit 8 after amplitude modulation is handled then, the electric current of offset of sinusoidal ripple signal and voltage amplitude are input to the ultrasonic transducer load after amplifying, then by an output current detection circuit 9, a micro-current sensing circuit 10, the voltage magnitude of 11 pairs of addings of output voltage detecting circuit load and the electric current that passes through detect, the input sine wave signal of three testing circuits carries out full-wave rectification and low pass filter is handled the d. c. voltage signal of exporting reflected ultrasonic wave transducer loaded work piece situation, this signal as load feedback signal input summer circuit 5, this signal is gathered timely simultaneously, carried out next loop control flow process according to result of calculation by dsp processor circuit 1 by multi-channel high-speed A/D converter circuit 3;
After the scanning tuning process finishes, image data in all bandwidth ranges is carried out the integrated treatment assessment, seek the optimum resonant frequency scope of transducer, and near resonant frequency, repeat above-mentioned tuning flow process in more among a small circle and accurately finely tune, acquisition parameter, determine the accurate resonant frequency of transducer, calculate corresponding resonant parameter, self-check program finishes when parameter value is in allowed band, can be transferred to external piloting control system device to tuning result timely by high speed serial communication interface circuit 12 simultaneously;
Then, transmit welding parameter with external piloting control system device, enter the duty of awaiting orders, resolve command and execution when the welding order, press the transducer load resonant frequency and start the output flow process, by to output current detection circuit 9, micro-current sensing circuit 10,11 pairs of output voltage detecting circuits add the voltage magnitude of load and the electric current that passes through detects, simultaneously, detect by 7 pairs of load phase of a phase detector circuit, A/D converter circuit 3 is gathered, and enters the phase-locked loop pll circuit, and it is phase-locked that adaptive servo algorithm control program reaches numeral, welding finishes, and reenters the duty of awaiting orders.
The present invention is the working condition of tracking and monitoring transducer in time, can in time handle feedback information, and compensates, revises the output energy of ultrasonic transducer, and adaptive ability is strong.
The present invention carries out frequency scanning by wideband high-resolution precison frequency source to transducer, use is handled the current/voltage feedback information by the phaselocked loop (PLL) that high speed phase-detecting and efficient frequency FEEDBACK CONTROL constitute, the characteristic that current phase is passed through zero line when utilizing ultrasonic transducer resonance to take place, thus near the assurance transducer that driving frequency is locked in phase place zero point all is being under the various states accurately on the resonant frequency.Simultaneously indexs such as current/power are monitored adjustment to satisfy the needs of different working modes.High-accuracy self-adaptation driving power for ultrasonic transducer can need not the transducer that hardware modifications gets final product the lead-in wire bonding purposes of adaptive various different size models, make the conversion efficiency of ultrasonic transducer reach good state, can be widely used in the automatic lead bonding apparatus.
Description of drawings
Fig. 1 is a schematic block circuit diagram of the present invention.
The specific embodiment
Embodiment is referring to Fig. 1, and high-accuracy self-adaptation driving power for ultrasonic transducer is by a processor circuit 1 based on DSP, a multi-channel high-speed D/A converter circuit 2, a multi-channel high-speed A/D converter circuit 3, a numeral and the phase-locked loop circuit 4 of simulating compatibility, an adder circuit 5, a high accuracy broadband voltage-controlled oscillator circuit 6, a phase detector circuit 7, a power amplifier circuit 8, an output current detection circuit 9, a micro-current sensing circuit 10, an output voltage detecting circuit 11 and a composition such as high speed serial communication interface circuit 12.
High-accuracy self-adaptation driving power for ultrasonic transducer of the present invention has the driving force in the 100kHz bandwidth (50kHz is to 150kHz), and power output is 5W.
Workflow of the present invention is:
After powering on, the initial parameter by dsp processor circuit 1 initialization ultrasonic wave driving power and ultrasonic transducer defines corresponding data buffer zone; Initialization D/A circuit 2; And the parameter of the digital program controlled waveform generator of initialization and be used for the analog-to-digital converter circuit 3 of image data.
Then, enter self-check program, it is tuning that (50KHz-150KHz) carries out digital scanning in comprising the big bandwidth range of ultrasonic transducer resonant frequency.
At first, write data to D/A converter circuit 2 by dsp processor circuit 1, D/A converter circuit 2 output dc voltage values, d. c. voltage signal carries out the computing amplification to adder circuit 5 and feedback signal, its result is input to a high accuracy broadband voltage-controlled oscillator circuit 6, the square wave of voltage-controlled oscillator circuit 6 output certain frequencies, carry out the waveform transformation sine wave output by the function generator circuit, offset of sinusoidal ripple signal carries out being directly inputted to power amplifier circuit 8 after amplitude modulation is handled then, the electric current of offset of sinusoidal ripple signal and voltage amplitude are input to the ultrasonic transducer load after amplifying, then by an output current detection circuit 9, a micro-current sensing circuit 10, the voltage magnitude of 11 pairs of addings of output voltage detecting circuit load and the electric current that passes through detect, the input sine wave signal of three testing circuits carries out full-wave rectification and low pass filter is handled the d. c. voltage signal of exporting reflected ultrasonic wave transducer loaded work piece situation, this signal as load feedback signal input summer circuit 5, this signal is gathered timely simultaneously, carried out next loop control flow process according to result of calculation by dsp processor circuit 1 by multi-channel high-speed A/D converter circuit 3.
After the scanning tuning process finishes, the image data of (50KHz-150KHz) in all bandwidth ranges is carried out the integrated treatment assessment, seek the optimum resonant frequency scope of transducer, and near resonant frequency, repeat above-mentioned tuning flow process in more among a small circle and accurately finely tune acquisition parameter.Determine the accurate resonant frequency of transducer, calculate corresponding resonant parameter, self-check program finishes when parameter value is in allowed band.Simultaneously can be transferred to external piloting control system device to tuning result timely by high speed serial communication interface circuit 12.
Then, transmit welding parameter, enter the duty of awaiting orders with external piloting control system device.Resolve command and execution when the welding order, press the transducer load resonant frequency and start the output flow process, by output current detection circuit 9, micro-current sensing circuit 10, the voltage magnitude of 11 pairs of addings of output voltage detecting circuit load and the electric current that passes through are detected, simultaneously, detect by 7 pairs of load phase of a phase detector circuit, A/D converter circuit 3 is gathered, and enters phase-locked loop circuit (PLL) adaptive servo algorithm control program and reaches digital phase-locked.Welding finishes, and reenters the duty of awaiting orders.
Claims (6)
1. a high-accuracy self-adaptation driving power for ultrasonic transducer is connected with ultrasonic transducer, it is characterized in that it comprises:
A voltage detecting circuit that is connected with ultrasonic transducer detects the sine voltage signal that ultrasonic transducer is exported;
A current sampling circuit that is connected with ultrasonic transducer is gathered the current signal of ultrasonic transducer output;
A micro-current sensing circuit is imported the sine wave signal of above-mentioned current sampling circuit output to it;
An A/D converter circuit is to the dc signal of its input current testing circuit output and the voltage direct current signal of voltage detecting circuit output;
Processor circuit that is connected with interface circuit based on DSP; Digitized signal to its input a/d converter circuit output;
The output of above-mentioned dsp processor circuit connects a D/A converter circuit, it is imported the signal of above-mentioned dsp processor circuit output, and convert analog electrical signal to;
An adder circuit is to the analog electrical signal of its input D/A converter circuit output;
A numeral and the PLL phase-locked loop circuit of simulating compatibility, to adder circuit output direct current signal,
A phase detector circuit to its current signal of importing above-mentioned current sampling circuit output, is exported the square wave signal of telecommunication to the PLL phase-locked loop circuit behind the phase demodulation;
A wideband voltage controlled oscillator circuit is imported the dc signal of above-mentioned adder circuit output to it;
A power amplifier circuit is imported the sinusoidal wave signal of telecommunication of above-mentioned voltage-controlled oscillator circuit output to it, and to ultrasonic transducer output compensation corrected signal.
2. high-accuracy self-adaptation driving power for ultrasonic transducer according to claim 1 is characterized in that: above-mentioned D/A converter circuit is a multi-channel high-speed D/A converter circuit.
3. high-accuracy self-adaptation driving power for ultrasonic transducer according to claim 1 is characterized in that: above-mentioned A/D converter circuit is a multi-channel high-speed A/D converter circuit.
4. high-accuracy self-adaptation driving power for ultrasonic transducer according to claim 1 is characterized in that: above-mentioned interface circuit is usb circuit, common serial interface circuit or ethernet interface circuit.
5. the application process of high-accuracy self-adaptation driving power for ultrasonic transducer according to claim 1, it is characterized in that: pass through the current detection circuit working condition of tracking and monitoring ultrasonic transducer timely by the dsp processor circuit, by the A/D converter circuit, handle the electric current and the voltage signal of ultrasonic transducer feedback, and by the D/A converter circuit, compensate the signal of telecommunication through adder, voltage controlled oscillator, power amplifier to ultrasonic transducer output, revise the energy of ultrasonic transducer, make its adaptive servo algorithm control program.
6. the application process of high-accuracy self-adaptation driving power for ultrasonic transducer according to claim 1 is characterized in that:
After powering on, the initial parameter by dsp processor circuit initialization ultrasonic wave driving power and ultrasonic transducer defines corresponding data buffer zone; Initialization D/A circuit; And the parameter of the digital program controlled waveform generator of initialization and be used for the analog-to-digital converter circuit of image data;
Then, enter self-check program, it is tuning to carry out digital scanning;
At first, write data to the D/A converter circuit by the dsp processor circuit, D/A converter circuit output dc voltage value, d. c. voltage signal carries out the computing amplification to adder circuit and feedback signal, its result is input to a high accuracy broadband voltage-controlled oscillator circuit, the square wave of voltage-controlled oscillator circuit output certain frequency, carry out the waveform transformation sine wave output by the function generator circuit, offset of sinusoidal ripple signal carries out being directly inputted to power amplifier circuit 8 after amplitude modulation is handled then, the electric current of offset of sinusoidal ripple signal and voltage amplitude are input to the ultrasonic transducer load after amplifying, then by an output current detection circuit, a micro-current sensing circuit, an output voltage detecting circuit detects voltage magnitude that adds load and the electric current that passes through, the input sine wave signal of three testing circuits carries out full-wave rectification and low pass filter is handled the d. c. voltage signal of exporting reflected ultrasonic wave transducer loaded work piece situation, this signal as load feedback signal input summer circuit, by multi-channel high-speed A/D converter circuit this signal is gathered timely simultaneously, carried out next loop control flow process according to result of calculation by dsp processor circuit 1;
After the scanning tuning process finishes, image data in all bandwidth ranges is carried out the integrated treatment assessment, seek the optimum resonant frequency scope of transducer, and near resonant frequency, repeat above-mentioned tuning flow process in more among a small circle and accurately finely tune, acquisition parameter, determine the accurate resonant frequency of transducer, calculate corresponding resonant parameter, self-check program finishes when parameter value is in allowed band, can be transferred to external piloting control system device to tuning result timely by the high speed serial communication interface circuit simultaneously;
Then, transmit welding parameter with external piloting control system device, enter the duty of awaiting orders, resolve command and execution when the welding order, press the transducer load resonant frequency and start the output flow process, by to output current detection circuit, micro-current sensing circuit, output voltage detecting circuit detects voltage magnitude that adds load and the electric current that passes through, simultaneously, by a phase detector circuit load phase is detected, the A/D converter circuit is gathered, and enters the phase-locked loop pll circuit, and it is phase-locked that adaptive servo algorithm control program reaches numeral, welding finishes, and reenters the duty of awaiting orders.
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| CN103384571A (en) * | 2011-01-06 | 2013-11-06 | 路博润公司 | Improvements in or relating to ultrasound generating apparatus, and methods for generating ultrasound |
| CN104252146A (en) * | 2013-06-28 | 2014-12-31 | 东莞华中科技大学制造工程研究院 | Method and device for driving ultrasonic transducer |
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| IT1315069B1 (en) * | 2000-12-22 | 2003-01-27 | Aurelio Ferraboli | POWER GENERATOR FOR ULTRASONIC WELDING WITH DIGITAL CONTROL OF FREQUENCY AND POWER |
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| CN102098012A (en) * | 2010-12-01 | 2011-06-15 | 海信科龙电器股份有限公司 | Detection and amplification device for micro current |
| CN102098012B (en) * | 2010-12-01 | 2013-06-26 | 海信科龙电器股份有限公司 | Detection and amplification device for micro current |
| CN103384571A (en) * | 2011-01-06 | 2013-11-06 | 路博润公司 | Improvements in or relating to ultrasound generating apparatus, and methods for generating ultrasound |
| JP2014503072A (en) * | 2011-01-06 | 2014-02-06 | ザ ルブリゾル コーポレイション | Improvements in or related to ultrasonic generators and methods of generating ultrasonic waves |
| CN103384571B (en) * | 2011-01-06 | 2016-03-30 | 路博润公司 | The improvement of ultrasonic generator and generate hyperacoustic method |
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| CN104252146B (en) * | 2013-06-28 | 2017-11-07 | 东莞华中科技大学制造工程研究院 | The driving method and device of a kind of ultrasonic transducer |
| CN104516290A (en) * | 2013-09-30 | 2015-04-15 | 北京中电科电子装备有限公司 | Ultrasonic transducer driving power supply |
| CN107017761B (en) * | 2016-01-27 | 2019-07-30 | 大族激光科技产业集团股份有限公司 | Control system of low-power wire bonding machine transducer |
| CN107017761A (en) * | 2016-01-27 | 2017-08-04 | 大族激光科技产业集团股份有限公司 | High-precision control system of energy converter of small-power wire bonding machine |
| CN106140592A (en) * | 2016-07-29 | 2016-11-23 | 宁波中物东方光电技术有限公司 | Digital ultrasonic generator and auto frequency locking method thereof |
| CN107957580A (en) * | 2016-10-18 | 2018-04-24 | 奥特润株式会社 | The method for sensing of ultrasonic sensor apparatus and ultrasonic sensor apparatus |
| CN110063017A (en) * | 2016-11-25 | 2019-07-26 | 株式会社电装 | Controller for motor and motor-driven system |
| CN110354407A (en) * | 2019-05-30 | 2019-10-22 | 哈尔滨工业大学（深圳） | Physical therapy drive system and its driving method based on high-frequency ultrasonic |
| CN112618972A (en) * | 2020-12-28 | 2021-04-09 | 中聚科技股份有限公司 | Ultrasonic transducer driving method, system and device |
| CN112618972B (en) * | 2020-12-28 | 2022-06-03 | 中聚科技股份有限公司 | Ultrasonic transducer driving method, storage medium, system and device |
| CN113252977A (en) * | 2021-06-25 | 2021-08-13 | 武汉半边天医疗技术发展有限公司 | Frequency searching circuit and frequency searching method of ultrasonic transducer |
| CN113252977B (en) * | 2021-06-25 | 2021-10-01 | 武汉半边天医疗技术发展有限公司 | Frequency searching circuit and frequency searching method of ultrasonic transducer |
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Assignee: CETC Beijing Electronic Equipment Co., Ltd. Assignor: No.45 Inst., China Electronic science and Technology Group Corp. Contract fulfillment period: 2007.3.1 to 2014.12.29 contract change Contract record no.: 2009990000523 Denomination of invention: High-accuracy self-adaptation driving power for ultrasonic transducer Granted publication date: 20080806 License type: Exclusive license Record date: 2009.5.18 |
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