CN1746104A - Thermal loading valve - Google Patents
Thermal loading valve Download PDFInfo
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- CN1746104A CN1746104A CN 200510094274 CN200510094274A CN1746104A CN 1746104 A CN1746104 A CN 1746104A CN 200510094274 CN200510094274 CN 200510094274 CN 200510094274 A CN200510094274 A CN 200510094274A CN 1746104 A CN1746104 A CN 1746104A
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Abstract
A thermal pouring valve for the beverage pouring production line based on the principle of gravitational pouring and negative-pressure reverse flow is composed of the liquid inlet tube jointer and valve body on the valve installing plate, the controller on said liquid inlet tube jointer, air returning tube jointer in the through hole on valve body, valve sleeve sleeving on the material inlet tube, spring sleeving on the lower part of material inlet tube and fixed to valve sleeve, sealing pad under the valve sleeve, reflux channel outside the material inlet tube, and a reflux hole on the valve body for connecting negative-pressure source.
Description
One, technical field
The present invention relates to a kind of valve, particularly a kind of thermal loading valve that is used for beverage hot filling operations such as fruit juice, tea and functional health type.
Two, background technology
Beverages such as fruit juice, tea and functional health type contain sugar, Tea Polyphenols and other viscosity composition because of it, in the normal temperature pouring process, the viscosity composition is easily separated out, and be stained with and be bonded on pipeline and the filling valve not that easy cleaning pollutes, so present bottling operation for beverages such as fruit juice, tea and functional health types, each manufacturer has generally adopted hot filling equipment, and thermal loading valve is a major part in the hot filling equipment.There is following weak point in presently used thermal loading valve:
1, thermal loading valve inner structure complexity, current return circuit are not smooth, cause material stream passed difficulty, the interior CIP (original position cleaning) of valve to clean not exclusively.
2, do not have on valve in bottle or short time and stop under the bottling condition, material causes temperature to descend because of stopping to flow in the valve, can influence filling quality when the continuation can.
3, thermal loading valve lower end filling exit adopts the seal ring sealing, seal ring can occur and fall into the interior phenomenon of bottle, influences the quality and the market image of product.
4, the adjustment of material can liquid level is difficult in the bottle.
5, thermal loading valve does not close valve gear, and after bottle was filled, material still constantly injected in the bottle, causes in the pouring process the excessive and material of quantity of reflux easily from the excessive phenomenon of bottleneck, has both easily caused a large amount of wastes, influences the quality of product again.
6, filling valve does not have the flow velocity setting device, cause the can flow velocity can not adjust and the can flow velocity inhomogeneous, cause bottle interior material liquid level height not wait, influenced the quality and the market prestige of product.
Three, summary of the invention
1, goal of the invention: the purpose of this invention is to provide a kind of gravity can, negative pressure refluxes and be provided with open and close feed liquor path and the thermal loading valve of the control setup of adjustment can flow velocity, its material stream passed passage and internal reflux channel architecture are reasonable, can and reflux unblockedly and has the re-filling ability.
2, technical scheme: for sake of convenience, below all provide technical scheme of the present invention in conjunction with the accompanying drawings.Thermal loading valve of the present invention is characterized in that: it comprises feed liquor base 16, valve body 3, return-air base 1, feed pipe 6, valve pocket 4, spring 5, sleeve pipe 14 and packing seal 8; Described feed liquor base 16 and valve body 3 correspondences are arranged on the upper and lower surface of valve adapter plate, and feed liquor base 16 inside are provided with inlet point, feeding-passage and open and close feeding-passage and adjust the control setup of can flow velocity; Be provided with through hole in valve body 3 inside, described return-air base 1 is installed in the through hole, is provided with and the cooresponding passage of feeding-passage in return-air base 1 inside; Insert in the passage of return-air base 1 described feed pipe 6 upper ends, and valve body 3 is extended in the lower end, and its top is a seal face; The described valve pocket 4 that is located under the valve body 3 is enclosed within that feed pipe 6 is outside and can move up and down along feed pipe 6, and insert in the valve body 3 valve pocket 4 upper ends, and and valve body 3 between be provided with banded bearing 9 and band cover seal ring 10, described spring 5 is enclosed within valve pocket 4 and valve body 3 outsides; Described sleeve pipe 14 is enclosed within feed pipe 6 lower ends and is fixed on the valve pocket 4, and it can move up and down along feed pipe 6 with valve pocket 4, and the lower end of sleeve pipe 14 keeps sealing when the seal face with feed pipe 6 contacts; Described packing seal 8 pads are on the lower surface of valve pocket 4; Between feed pipe 6 and sleeve pipe 14, valve pocket 4, valve body 3 and return-air base 1, be provided with the return flow line; The return port that on valve body 3, has external negative pressure source and communicate with the return flow line.
Control setup comprises sleeve pipe 29, support 21, interior operating valve lever 19 and outer operating valve lever 20; Be provided with the through hole that connects feeding-passage on feed liquor base 16, described sleeve pipe 29 is fixed in the through hole, is provided with opening in sleeve pipe 29 both sides and feeding-passage relevant position; One end of the interior operating valve lever 19 that is complementary with sleeve pipe 29 inserts in the sleeve pipe 29, and with the corresponding position of opening on be provided with the valve road of circulation material, the other end that is provided with outer operating valve lever 20 stretches out sleeve pipe 29 and is supported on the support 21.Operating valve lever 19 rotate together in driving by the anglec of rotation of controlling outer operating valve lever 20, thereby reaches the purpose of open and close feeding-passage and adjustment can flow velocity in order to open and close valve road or the folding degree of adjusting the valve road.
Feed pipe 6 upper ends are with taper sheath 13, and in order to location feed pipe 6 and seal the docking port of feed pipe 6 and passage, taper sheath 13 lower ends are against on the clip 11 of fixing taper sheath 13, and the outer rim of clip 11 is stuck on the valve body 3 in-to-in steps.So more help the location of feed pipe 6 and the sealing of interface, and it is convenient that feed pipe 6 is loaded and unloaded in valve.
The position of corresponding return-air base 1 is provided with ring cavity in described return flow line.Adopt this structure that the air of backflow and foam are drawn out of in the valve more efficiently, avoided influencing the backflow effect, and influenced the mouthfeel and the local flavor of drink because of quantity of reflux causes the retardance of passage too greatly.
Be with CIP Washing cup F in the outside of described sleeve pipe 14 and valve pocket 4, and use Spring Card G that the oral area of CIP Washing cup F is clamped on the valve pocket 4.During work, the stage portion of CIP Washing cup F promotes sleeve pipe 14 so that filling exit and return flow line are connected so that clean.Adopt Spring Card G can CIP Washing cup F be installed conveniently and need not to unload other parts.
The principle of work of thermal loading valve: Fig. 2 is a fundamental diagram of the present invention, and its algorithm is:
Advance bottle: along with the rotation of bottle placer, advance bottle star-wheel and bottle passed on the Bottle holder B of lifting aligning gear A of filling valve below, and along cam E rise, centering, valve pocket 4 and feed pipe 6 enter in the bottleneck, contact with packing seal 8 until bottleneck, promote valve pocket 4 and move up.
Expendable; When bottle promotion valve pocket 4 to be filled is moved upwards up to the position of designing requirement, open valve cylinder cam C and enter mode of operation according to work order, rotation along with the can cylinder, operating valve lever 20 rotates to the opening angle position with interior operating valve lever 19 after running into out valve cylinder cam C outside the valve top, makes valve top material path be opening.At this moment, material is under the effect of gravity, through the inlet point of connection pipe to valve, along in the bottle to be filled of material path fillup valve lower end in the can cylinder; Air in the bottle and foam then flow to return-air base 1 from the return flow line between feed pipe 6 outsides and sleeve pipe 14, valve pocket 4, valve body 3 and the return-air base 1 ring cavity, discharge and reclaim through return port again, form the overall process of can and return-air, this process is called " expendable ".
Owing to be the elevated temperature heat can, many materials can produce a large amount of foams in pouring process, and material is along with liquid level constantly rises in bottle, and the foam on bottle top can get more and more, thereby influences filling speed (being productive capacity); For bottle interior air and foam are discharged fast, improve filling speed, the principle that adopts negative pressure to reflux (comprising return-air) is extracted air and foam in the bottle fast out, accelerates the speed of can.
Negative pressure backflow principle: as shown in Figure 3, with a cooresponding air suctiton ventilator of power its air suctiton inlet is communicated with the backflow cylinder of bottle placer by pipeline, during can, air suctiton ventilator work makes the backflow cylinder of bottle placer bottom form negative pressure, and its negative pressure value is along with material concentration and required filling speed can be adjusted.
Re-filling: as shown in Figure 4, when liquid level in the bottle arrives sleeve pipe 14 lower ends, can think that can finishes, promptly " expired bottle ", if close filling valve this moment, leave the lower end of valve at bottle after,, influence the quality or the market prestige of product because sleeve pipe 14 and the volume of feed pipe 6 in bottleneck can cause the liquid level and the requirement of volume out of reach regulation of material in the bottle.For head it off, adopt the re-filling method to replenish, that is: along with the rotation of can cylinder, inside and outside operating valve lever not with close valve cam D and contact, and bottle is along with promoting aligning gear A decline Δ H height (Δ H=H1-H2), continue to extract out the foam of neck part, cover material to secondary " full bottle " state, this process is referred to as: " re-filling ".
Close valve: after bottle is filled, the can cylinder continues rotation, the outer operating valve lever 20 on valve top hits and closes the interior material path of operating valve lever 19 rotary closing valves in the valve cam D drive, and the bottle of valve lower end after can descends along with cam, simultaneously in the process that descends the material in the feed pipe 6 under the effect of gravity and return-air negative pressure, still have a little material to cover in the bottle, really reach the volume and the liquid level requirement of hot filling regulation to eliminate the occupied volume of sleeve pipe 14.
Bottle outlet: the can cylinder continues rotation, fills the bottle of material and promotes aligning gear A together along with cam E continues to descend, and bottle is delivered to bottle-delivery star wheel and lid tightener screw capping.
The adjustment of can liquid level in the bottle: as shown in Figure 5, if the can liquid level is higher or lower than required value in the bottle, can pass through the thickness of increase and decrease bottleneck pad, or the length of change sleeve pipe can be adjusted a bottle interior liquid level, its adjustment amount δ=H4-H3.
The adjustment of filling speed: filling speed can be adjusted by opening the size (being the size of opening of valves amount) that valve cam C rotates the anglec of rotation of inside and outside operating valve lever.
There is not bottle and short time suspended state circulating down: on valve, do not have bottle or stop under the bottling condition in the short time, material can continue slowly to flow in the valve, and because the sealing function of feed pipe 6 seal faces in the valve, material can not discharged from filling exit, but the return flow line of flowing through is discharged and reclaimed from refluxing opening.Thereby avoided temperature decline in the valve, when continuing can, influenced the problem of filling quality.
The CIP of thermal loading valve cleans: the CIP of thermal loading valve cleans very important, and its cleaning performance directly influences the quality of product; Therefore, the inner structure of thermal loading valve must help CIP cleans, and requires unimpeded, the bright and clean no dead angle of material path.As shown in Figure 6: purging medium is entered in the valve by inlet point the material path is cleaned, and by Washing cup F change current return circuit over to, refluxing opening turns back to the CIP recovery system.Simultaneously, the structure of thermal loading valve will help the installation of Washing cup F, and as can be seen from Figure, this valve CIP Washing cup F is fixed on CIP Washing cup F on the valve pocket by Spring Card G, loads and unloads very convenient.
3, beneficial effect: the present invention is relative, and prior art has the following advantages:
1) valve inner structure compactness, no spring and fastener, convenient for installation and maintenance, avoided issuable labile factor in the use; Flow of Goods and Materials in inner can path and the current return circuit is unobstructed, and it is more complete that the interior CIP of valve is cleaned, and has avoided leaving in the valve raffinate of easy breed bacteria, has guaranteed the safe and sanitary of beverage.
2) this valve adopts the can principle that gravity can negative pressure refluxes; the advantage that proportioning valve internal reflux access structure is unobstructed; in pouring process; air in the bottle and the foam that contains material can in time be drawn out of and reclaim; both avoid the waste of material and guaranteed the quality of product, and also protected working environment not contaminated simultaneously.
3) do not have on valve in bottle or short time and stop under the bottling condition, material continues to flow by can path and current return circuit in the valve, by constantly replenish high-temperature material in valve, makes filling valve can not influence filling quality in the continuation pouring process.
4) pouring process quantity of reflux control stabilization has overcome and has adopted high-order cylinder can and malleation canning means easily to produce material from the excessive shortcoming of bottleneck.
5) filling valve lower end filling exit no longer adopts seal ring but directly adopts the seal face sealing, has avoided occurring seal ring and has fallen into the interior phenomenon of bottle.
6) filling valve is provided with the control setup of open and close feed liquor path and adjustment can flow velocity, possessed a bottle can has been arranged, there is not the function that stops can after not can of bottle and bottle are expired, and filling speed can be adjusted within the specific limits, avoided the waste of material, control filling speed and quantity of reflux, guaranteed the quality of product.
7) really accomplished high liquid level filling according to the re-filling principle, made beverage in the filling bottle reach the volume and the liquid level of regulation.
Four, description of drawings
Fig. 1 is the structural representation of thermal loading valve.
Fig. 2 is the fundamental diagram of thermal loading valve.
Fig. 3 is the can and the backflow fundamental diagram of thermal loading valve.
Fig. 4 is the fundamental diagram of this valve re-filling.
Fig. 5 is the structural representation that has adopted the thermal loading valve of different bottle mouth packing seal.
Fig. 6 is the structural representation that the thermal loading valve of CIP Washing cup is housed.
Five, the specific embodiment
As shown in Figure 1, thermal loading valve of the present invention comprises feed liquor base 16, valve body 3, return-air base 1, feed pipe 6, valve pocket 4, spring 5, sleeve pipe 14 and packing seal 8.Described feed liquor base 16 and valve body 3 correspondences are arranged on the upper and lower surface of valve adapter plate, and feed liquor base 16 inside are provided with inlet point, feeding-passage and open and close feeding-passage and adjust the control setup of can flow velocity.Feed tube 28 is connected with the upper cylinder half of bottle placer and obtains required can material, for ease of dismounting, and the pipeline anulated connection of feed tube 28 and upper cylinder half, and pack in the feed liquor base 16 with simple inserted mode.Be provided with through hole in valve body 3 inside, described return-air base 1 is installed in the through hole, is provided with and the cooresponding passage of feeding-passage in return-air base 1 inside.Insert in the passage of return-air base 1 described feed pipe 6 upper ends, and valve body 3 is extended in the lower end, and is provided with seal face on its top.Feed pipe 6 upper ends are with taper sheath 13, and in order to location feed pipe 6 and seal the docking port of feed pipe 6 and passage, taper sheath 13 lower ends are against on the clip 11 of fixing taper sheath 13, and the outer rim of clip 11 is stuck on the valve body 3 in-to-in steps.The described valve pocket 4 that is located under the valve body 3 is enclosed within feed pipe 6 outsides and can moves up and down along feed pipe 6, insert in the valve body 3 valve pocket 4 upper ends, and and valve body 3 between be provided with banded bearing 9 and band cover seal ring 10, described spring 5 is enclosed within valve pocket 4 and valve body 3 outsides, and is against and is used for valve pocket 4 on both corresponding steps and is fixed on resetting of sleeve pipe 14 on the valve pocket 4; Described sleeve pipe 14 is enclosed within feed pipe 6 lower ends and is fixed on the valve pocket 4, and it can move up and down along feed pipe 6 with valve pocket 4, and the feed pipe seal face is slightly larger than sleeve pipe 14 lower surfaces and moves down and play the leak free effect with limiting boot 14 when both contact.Selectable packing seal 8 pads of described thickness are on the lower surface of valve pocket 4.Between feed pipe 6 and sleeve pipe 14, valve pocket 4, valve body 3 and return-air base 1, be provided with the return flow line, the return port that on valve body 3, has external negative pressure source and communicate with the return flow line.For air and the foam that makes backflow is drawn out of in the valve more efficiently, the position of corresponding return-air base 1 is provided with ring cavity in the return flow line.Return port communicates with bottle placer bottom backflow cylinder by connection pipe, and purging medium returns when being used for the discharge of a bottle interior air, foam and bottle placer CIP during can and cleaning.
Control setup in the filling valve comprises sleeve pipe 29, support 21, interior operating valve lever 19 and outer operating valve lever 20; On feed liquor base 16, be provided with the through hole that connects feeding-passage, in 29 through holes that are screwed in feed liquor base 16 of sleeve pipe, be provided with opening in sleeve pipe 29 both sides and feeding-passage relevant position; One end of the interior operating valve lever 19 that is complementary with sleeve pipe 29 inserts in the sleeve pipe 29, and with the corresponding position of opening on be provided with the circulation material the valve road, interior operating valve lever 19 is provided with banded bearing 26 and band cover seal ring 27 with the contact surface at sleeve pipe 29 two ends, interior operating valve lever 19 other ends stretch out sleeve pipe 29 and are supported on the support 21, and operating valve lever 19 stretched out on this end of sleeve pipe 29 in outer operating valve lever 20 usefulness screws and correlated parts were fixed on together.When outer operating valve lever 20 opening valve cam C and close when rotating under the effect of valve cam D in Fig. 2, interior operating valve lever 19 also rotates simultaneously, thereby opens or the material path of shutoff valve.
During can, gasket seal 8 makes the bottleneck sealing with the bottleneck closed contact under the effect that promotes aligning gear A and spring force.As shown in Figure 3, the refluxing opening of valve communicates with the refluxing opening of bottle placer, uses a cooresponding air suctiton ventilator of power, and its air suctiton inlet is communicated with the backflow cylinder of bottle placer by pipeline.During can, air suctiton ventilator work makes the backflow cylinder of bottle placer bottom form negative pressure, extract the air and the foam that reflux out filling valve in the mode of negative pressure, and its negative pressure value is along with material concentration and required filling speed can be adjusted.In pouring process, as shown in Figure 4, when liquid level in the bottle arrives sleeve pipe 14 lower ends, can think that can finishes, promptly " expired bottle ", but this moment, filling valve was not closed, but along with the continuation of can cylinder is rotated, inside and outside operating valve lever not with close valve cam D and contact, and bottle continues to extract out the foam of neck part along with promoting aligning gear A decline Δ H height (Δ H=H1-H2), covers material to secondary " full bottle " state, make beverage in the filling bottle reach the volume and the liquid level of regulation, " re-filling " ability that this valve had that Here it is.
Filling valve being carried out regular CIP when cleaning, as shown in Figure 6, earlier CIP Washing cup F is enclosed within the outside of sleeve pipe 14 and valve pocket 4, use Spring Card G that the oral area of CIP Washing cup F is clamped on the valve pocket 4.During cleaning, rotation along with bottle placer, aligning gear A upwards promotes, the CIP Washing cup drives valve pocket 4, sleeve pipe 14 and packing seal 8 and moves up under the effect of Bottle holder B, purging medium is entered in the valve by inlet point material channel is cleaned, and by Washing cup change over to the return flow line proceed to clean, after return port, counter flow pipe turn back to CIP cleaning liquid recovery system.
Claims (5)
1, a kind of thermal loading valve is characterized in that: it comprises feed liquor base (16), valve body (3), return-air base (1), feed pipe (6), valve pocket (4), spring (5), sleeve pipe (14) and packing seal (8); Described feed liquor base (16) and valve body (3) correspondence are arranged on the upper and lower surface of valve adapter plate, and feed liquor base (16) inside is provided with inlet point, feeding-passage and open and close feeding-passage and adjusts the control setup of can flow velocity; Be provided with through hole in valve body (3) inside, described return-air base (1) is installed in the through hole, is provided with and the cooresponding passage of feeding-passage in return-air base (1) inside; Insert in the passage of return-air base (1) described feed pipe (6) upper end, and valve body (3) is extended in the lower end, and its top is a seal face; The described valve pocket (4) that is located under the valve body (3) is enclosed within that feed pipe (6) is outside and can move up and down along feed pipe (6), and insert in the valve body (3) valve pocket (4) upper end, and and valve body (3) between be provided with banded bearing (9) and band covers seal ring (10); Described spring (5) is enclosed within valve pocket (4) and valve body (3) outside; Described sleeve pipe (14) is enclosed within feed pipe (6) lower end and is fixed on the valve pocket (4), and can move up and down along feed pipe (6) with valve pocket (4), and the lower end of sleeve pipe (14) keeps sealing when the seal face with feed pipe (6) contacts; Described packing seal (8) pad is on the lower surface of valve pocket (4); Between feed pipe (6) and sleeve pipe (14), valve pocket (4), valve body (3) and return-air base (1), be provided with the return flow line; The return port that on valve body (3), has external negative pressure source and communicate with the return flow line.
2, thermal loading valve according to claim 1 is characterized in that: described control setup comprises sleeve pipe (29), support (21), interior operating valve lever (19) and outer operating valve lever (20); Be provided with the through hole that connects feeding-passage on feed liquor base (16), described sleeve pipe (29) is fixed in the through hole, is provided with opening in sleeve pipe (29) both sides and feeding-passage relevant position; One end of the interior operating valve lever (19) that is complementary with sleeve pipe (29) inserts in the sleeve pipe (29), and with the corresponding position of opening on be provided with the valve road of circulation material, the other end that is provided with outer operating valve lever (20) stretches out sleeve pipe (29) and is supported on the support (21).
3, according to claim 1 or 2 described thermal loading valves, it is characterized in that: the upper end of described feed pipe (6) is with taper sheath (13), in order to locate feed pipe (6) and to seal feed pipe (6) and the docking port of passage, taper sheath (13) lower end is against fixedly on the clip of taper sheath (11), and the outer rim of clip (11) is stuck on valve body (3) the in-to-in step.
4, according to claim 1 or 2 described thermal loading valves, it is characterized in that: the position of corresponding return-air base (1) is provided with ring cavity in described return flow line.
5, thermal loading valve according to claim 1 and 2, it is characterized in that: it also is provided with CIP Washing cup (F) and Spring Card (G), described CIP Washing cup (F) is enclosed within the outside of sleeve pipe (14) and valve pocket (4), and Spring Card (G) is clamped in the oral area of CIP Washing cup on the valve pocket (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2005100942742A CN100460310C (en) | 2005-09-08 | 2005-09-08 | Thermal loading valve |
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CNB2005100942742A CN100460310C (en) | 2005-09-08 | 2005-09-08 | Thermal loading valve |
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CN1746104A true CN1746104A (en) | 2006-03-15 |
CN100460310C CN100460310C (en) | 2009-02-11 |
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CNB2005100942742A Expired - Fee Related CN100460310C (en) | 2005-09-08 | 2005-09-08 | Thermal loading valve |
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WO2018098920A1 (en) * | 2016-11-29 | 2018-06-07 | 江苏新美星包装机械股份有限公司 | Non-contact hot-filling valve |
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CN110203867B (en) * | 2019-07-09 | 2024-01-30 | 江苏辉河包装机械有限公司 | Multifunctional filling valve |
CN114162767A (en) * | 2021-08-13 | 2022-03-11 | 河南鑫奥特智能装备制造有限公司 | Negative pressure filling device and negative pressure filling equipment |
CN114014243A (en) * | 2021-10-29 | 2022-02-08 | 江苏新美星包装机械股份有限公司 | Filling device in filling machine |
CN114014243B (en) * | 2021-10-29 | 2022-12-06 | 江苏新美星包装机械股份有限公司 | Filling device in filling machine |
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