CN1733836A - Preparation method of epoxy/polyaniline composite base-material for anticorrosion paint - Google Patents
Preparation method of epoxy/polyaniline composite base-material for anticorrosion paint Download PDFInfo
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- CN1733836A CN1733836A CN 200510057244 CN200510057244A CN1733836A CN 1733836 A CN1733836 A CN 1733836A CN 200510057244 CN200510057244 CN 200510057244 CN 200510057244 A CN200510057244 A CN 200510057244A CN 1733836 A CN1733836 A CN 1733836A
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- epoxy
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Abstract
The preparation method for epoxide/polyaniline composite basic material in anti corrosive paint comprises, using epoxy resin as dispersant to disperse aniline or its derivative monomer; taking polymerization and doping technique at room temperature to prepare the material. This method is simple and low cost fit to industrial production. The product also has well film-forming and leveling properties and fit to anti electromagnetism or EL material.
Description
Technical field
The present invention relates to the preparation method of a kind of protective system with epoxy/polyaniline composite base-material.
Background technology
At present, worldwide carrying out the research that a large amount of relevant polyanilines is synthetic and use.But polyaniline is as conducting polymer composite, because its raw material is easy to get, good conductivity is stablized in environment, is considered to be hopeful most to obtain the superpolymer of practical application.But it is difficult to dissolving, it is reported that it can only be dissolved in such as minority intensive polar solvents such as formic acid, dimethyl formamide, dimethyl sulfoxide (DMSO); It can not fusion, just decomposes about 200 ℃; It is very poor with the blend of other materials, above effects limit its processing and application.Therefore, the study on the synthesis of the modification of p-poly-phenyl amine and function mixture thereof becomes hot fields.
Polyaniline film has very strong anti-corrosion function to metal.It is generally acknowledged that polyaniline has certain redox potential, it makes the surface of iron and steel that oxidation take place, and reaches the passivation potential of iron, makes the Fe of surface generation one deck densification of iron
3O
4Zone of oxidation has stoped the further oxidation of iron.Therefore polyaniline anti-corrosive paint, the especially exploitation of epoxy fundamental mode polyaniline anti-corrosive paint and applied research have caused people's extensive concern.
Resins, epoxy has excellent characteristic such as good cementability, low-shrinkage, chemical proofing, therefore is widely used as the film forming base of polyaniline anti-corrosive paint.
Protective system has following several method: 1. at first at inorganic filler surface polymerization polyaniline, this type of filler is mixed with Resins, epoxy, as patent CN1401718A usually with the preparation of epoxy/polyaniline composite base-material again at present; 2. at first prepare the polyaniline dispersion liquid, again with the blend of epoxy resin film forming matter, as patent CN1215744A; 3. the described method of patent CN1429258A is: at first polyaniline is dissolved in the specific curing agent solution, mixes with Resins, epoxy; 4. with film forming matter blend such as polyaniline powder and Resins, epoxy, as patent: CN1243852A, CN1385486A, CN1358812A, CN1441039A, the drawback of this type of preparation technology's maximum has been to use the polyaniline material for preparing, because polyaniline material not only costs an arm and a leg, and its preparation process exists the problem of all many-sides such as complex process, cost height, environmental pollution.It is the method that dispersion agent prepares the polyaniline mixture with the thermoplastic resin that patent CN1127267A has described a kind of, and the sticking power of the thermoplasticity film forming matter that this method adopted and medium-resistance thermosetting epoxy resin all more of the present invention is poor.
Summary of the invention
The present invention aims to provide simple, the low-cost and eco-friendly protective system epoxy/polyaniline composite base-material of a kind of technology.
The protective system involved in the present invention preparation method of epoxy/polyaniline composite base-material, its step is as follows:
1) takes by weighing a certain amount of Resins, epoxy to reaction unit, be heated to 50~60 ℃, stir, be cooled to 15~25 ℃;
2) add a certain amount of aniline monomer,, make the pH value between 0 to 4 with hydrochloric acid conditioned reaction system pH;
3) drip a certain amount of oxidizing agent solution, reacted 2~5 hours, standing demix obtains epoxy/polyaniline composite base-material behind the water-yielding stratum that inclines;
4) add the Versamid solidifying agent in this composite base-material, this solidifying agent and Resins, epoxy mass ratio are 1: 3, film on treated steel plate in the back that stirs;
5) film that coats is placed under the room temperature hangs for some time, make it be leather hard, put it into then in the baking oven, setting oven temperature is 60~100 ℃, dry for some time, and make film absolutely dry, promptly get Resins, epoxy/polyaniline composite film.Above-mentioned steps 2) the aniline monomer chemical structural formula that adds in is:
In the formula, R
1, R
2, R
3, R
4, R
5Be respectively-H ,-CH
3,-NO
2,-F ,-Cl ,-OCH
3,-C
2H
5,-Br and/or-I;
Above-mentioned steps 1) described Resins, epoxy is selected from the bisphenol A type epoxy resin of different molecular weights such as E35, E42, E44;
Above-mentioned steps 3) oxygenant is selected from ammonium persulphate, potassium bichromate, potassium permanganate, Potcrate, plumbous oxide, ferric oxide, cupric chloride and hydrogen peroxide;
Above-mentioned steps 2) the pH value is between 0 to 4 in;
Above-mentioned steps 2) mass ratio of aniline monomer and Resins, epoxy is 1: 10 to 1: 4 in;
Above-mentioned steps 3) in the quality of oxygenant and aniline monomer than scope at 3: 4 to 7: 4; Characteristics of the present invention are:
1. direct polymerization doped polyaniline in the Resins, epoxy disperse phase, not only technology is simple, and cost is low, and environmental friendliness;
2. owing to adopt Resins, epoxy, not only make film forming matter have good preservative property, and have over-all propertieies such as excellent sticking power, media-resistant as the film forming base-material.
Embodiment
Below in conjunction with embodiment the present invention is further described, the mensuration of corrosion potential is that lamina membranacea is placed in 3.5% the NaCl aqueous solution among the following embodiment, measures Qi Ta Fil curve with the PS-168 electrochemical measurement system.
Embodiment 1
Take by weighing 10g Resins, epoxy to the beaker of 50ml, be heated to 50~60 ℃, stir, being cooled to 15~25 ℃, adding aniline monomer 2g, is 1 with hydrochloric acid regulation system pH value, dropping contains the 12ml solution of 2g ammonium persulphate, reaction 2.5h, standing demix obtains epoxy/polyaniline composite base-material behind the water-yielding stratum that inclines.In this composite base-material, add 3.5g Versamid solidifying agent then, on treated steel plate, film after stirring, earlier the film that coats is placed under the room temperature and hangs for some time, put it in the baking oven then, 60 ℃ of down dry for some time, can get Resins, epoxy/polyaniline complexes membrane.
Comparative Examples 1
Get the blend under the ratio condition close of commodity polyaniline powder that Changchun applied chemistry institute produces and Resins, epoxy, add the solidifying agent of same ratio, making sheet under identical drying process condition with embodiment 1.
The test result of embodiment 1 and Comparative Examples 1 model corrosion potential sees Table 1:
Table 1
Embodiment 1 Comparative Examples 1 |
Corrosion potential (V)-0.243-0.428 |
Obviously, under equal experiment condition, the former corrosion potential obviously is better than the latter.And film glossiness, levelling property among the embodiment 1 are all better, and this film is blackish green.
Embodiment 2~3
Change the consumption of aniline monomer, the consumption of embodiment 2 aniline monomers is 1g, and the consumption of embodiment 3 aniline monomers is 1.5g, and other condition is identical with embodiment 1.The test result of composite membrane corrosion potential sees Table 2:
Table 2
Embodiment 2 embodiment 3 |
Corrosion potential (V)-0.413-0.409 |
Embodiment 4~5
Change the consumption of oxygenant, the consumption of embodiment 4 oxygenants is 1.8g, and the consumption of embodiment 5 oxygenants is 2.5g, and other condition is identical with embodiment 1.The measurement result of composite membrane corrosion potential sees Table 3:
Table 3
Embodiment 4 embodiment 5 |
Corrosion potential (V)-0.321-0.422 |
The data of above embodiment and Comparative Examples are summarized as follows, see Table 4
Embodiment 12345 Comparative Examples |
Corrosion potential (V)-0.243-0.413-0.409-0.321-0.422-0.428 |
As can be seen from Table 4, not only technology is simple, cost is low, environmental friendliness with the preparation method of epoxy/polyaniline composite base-material to adopt protective system described in the invention, and and in the market commodity polyaniline compare, aspect antiseptic property, increase significantly.
Claims (6)
1. a protective system is characterized in that step is as follows with the preparation method of epoxy/polyaniline composite base-material:
1) takes by weighing a certain amount of Resins, epoxy to reaction unit, be heated to 50~60 ℃, stir, be cooled to 15~25 ℃;
2) add a certain amount of aniline monomer,, make the pH value between 0 to 4 with hydrochloric acid conditioned reaction system pH;
3) drip a certain amount of oxidizing agent solution, reacted 2~5 hours, standing demix obtains epoxy/polyaniline composite base-material behind the water-yielding stratum that inclines;
4) add the Versamid solidifying agent in this composite base-material, this solidifying agent and Resins, epoxy mass ratio are 1: 3, film on treated steel plate in the back that stirs;
5) film that coats is placed under the room temperature hangs for some time, make it be leather hard, put it into then in the baking oven, setting oven temperature is 60~100 ℃, dry 2~4 hours, promptly gets Resins, epoxy/polyaniline composite film.
2. according to the preparation method of the described epoxy/polyaniline composite base-material of claim 1, it is characterized in that step 2) in the aniline monomer chemical structural formula that adds be:
In the formula, R
1, R
2, R
3, R
4, R
5Be respectively-H ,-CH
3,-NO
2,-F ,-Cl ,-OCH
3,-C
2H
5,-Br and/or-I.
3. according to the preparation method of the described epoxy/polyaniline composite base-material of claim 1, it is characterized in that the described Resins, epoxy of step 1) is selected from the bisphenol A type epoxy resin of different molecular weights such as E35, E42, E44.
4. according to the preparation method of the described epoxy/polyaniline composite base-material of claim 1, it is characterized in that the oxygenant of step 3) is selected from ammonium persulphate, potassium bichromate, potassium permanganate, Potcrate, plumbous oxide, ferric oxide, cupric chloride and hydrogen peroxide.
5. according to the preparation method of the described epoxy/polyaniline composite base-material of claim 1, it is characterized in that step 2) in the mass ratio of aniline monomer and Resins, epoxy be 1: 10 to 1: 4.
6. according to the preparation method of the described epoxy/polyaniline composite base-material of claim 1, the quality that it is characterized in that oxygenant and aniline monomer in the step 3) than scope at 3: 4 to 7: 4.
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Cited By (9)
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CN102336909A (en) * | 2011-07-05 | 2012-02-01 | 绍兴贝斯美化工有限公司 | Eigenstate poly 2,3-dimethylaniline preparation, and application of eigenstate poly 2,3-dimethylaniline in anti-corrosive paint |
CN102732128A (en) * | 2012-07-04 | 2012-10-17 | 苏州义创新材料科技有限公司 | Nanometer polyaniline anticorrosive coating and preparation method therefor |
CN103232597A (en) * | 2013-04-28 | 2013-08-07 | 同济大学 | 2-mercapto benzimidazole/polyaniline anticorrosion composite material and preparation method thereof |
CN103992618A (en) * | 2014-05-07 | 2014-08-20 | 河海大学 | Alkoxy silicon epoxy polyaniline composite resin and preparation method thereof |
CN104962175A (en) * | 2015-07-30 | 2015-10-07 | 苏州佳像视讯科技有限公司 | Antistatic paint and preparation method thereof |
CN105330855A (en) * | 2014-07-08 | 2016-02-17 | 中国科学院宁波材料技术与工程研究所 | Polyaniline and preparation method thereof |
CN105504693A (en) * | 2016-01-19 | 2016-04-20 | 武汉工程大学 | Silicon carbide/sulfonated graphene/polyaniline composite wear-resistant anticorrosive paint and preparation method thereof |
CN105602312A (en) * | 2016-01-21 | 2016-05-25 | 广西大学 | Modified waterborne polyaniline epoxy resin coating and preparation method thereof |
CN113845754A (en) * | 2021-09-30 | 2021-12-28 | 广东博汇新材料科技股份有限公司 | Preparation method of epoxy resin electronic and electric insulating material |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1073608C (en) * | 1997-10-25 | 2001-10-24 | 中国科学院长春应用化学研究所 | Method for preparing conductive antifouling corrosion-resistant poly-aniline paint |
CN1243852A (en) * | 1998-07-30 | 2000-02-09 | 中国科学院长春应用化学研究所 | Non-solvent anticorrosion conducting paint of polyphenylamine and its preparing process |
US6323264B1 (en) * | 1999-11-04 | 2001-11-27 | Turbine Controls, Inc. | Corrosion barrier coating composition |
-
2005
- 2005-08-26 CN CNB2005100572444A patent/CN100336863C/en not_active Expired - Fee Related
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CN102336909A (en) * | 2011-07-05 | 2012-02-01 | 绍兴贝斯美化工有限公司 | Eigenstate poly 2,3-dimethylaniline preparation, and application of eigenstate poly 2,3-dimethylaniline in anti-corrosive paint |
CN102732128A (en) * | 2012-07-04 | 2012-10-17 | 苏州义创新材料科技有限公司 | Nanometer polyaniline anticorrosive coating and preparation method therefor |
CN102732128B (en) * | 2012-07-04 | 2014-08-06 | 苏州义创新材料科技有限公司 | Nanometer polyaniline anticorrosive coating and preparation method therefor |
CN103232597A (en) * | 2013-04-28 | 2013-08-07 | 同济大学 | 2-mercapto benzimidazole/polyaniline anticorrosion composite material and preparation method thereof |
CN103232597B (en) * | 2013-04-28 | 2015-07-29 | 同济大学 | 2-mercaptobenzimidazole/polyaniline anticorrosion matrix material and preparation method thereof |
CN103992618A (en) * | 2014-05-07 | 2014-08-20 | 河海大学 | Alkoxy silicon epoxy polyaniline composite resin and preparation method thereof |
CN105330855A (en) * | 2014-07-08 | 2016-02-17 | 中国科学院宁波材料技术与工程研究所 | Polyaniline and preparation method thereof |
CN104962175A (en) * | 2015-07-30 | 2015-10-07 | 苏州佳像视讯科技有限公司 | Antistatic paint and preparation method thereof |
CN105504693A (en) * | 2016-01-19 | 2016-04-20 | 武汉工程大学 | Silicon carbide/sulfonated graphene/polyaniline composite wear-resistant anticorrosive paint and preparation method thereof |
CN105602312A (en) * | 2016-01-21 | 2016-05-25 | 广西大学 | Modified waterborne polyaniline epoxy resin coating and preparation method thereof |
CN113845754A (en) * | 2021-09-30 | 2021-12-28 | 广东博汇新材料科技股份有限公司 | Preparation method of epoxy resin electronic and electric insulating material |
CN113845754B (en) * | 2021-09-30 | 2022-07-08 | 广东博汇新材料科技有限公司 | Preparation method of epoxy resin electronic and electric insulating material |
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