Hot werk mould steel welding material
Technical field
The invention belongs to the metallurgical processing technology, relate to a kind of new hot werk mould steel welding material.
Background technology
At present, the hot die steel kind is more, for example common 5CrMnMo, 5CrNiMo, 3Cr2W8, the 45CrWMoVTi of better performances, 35CrNi3MoV, H-13 etc.But the welding material kind is less, and commonly used have D337 welding rod (3Cr2W8 type), D397 welding rod (5CrMnMo type), T-SKD61 and a QRO90 wlding (4Cr5MoSiV1 is the H-13 type) etc.Along with industrial expansion, the kind of hot die steel and application thereof are more and more, as thermal cutting cutter, forging tools cutting edge, forging die, die casting, injection mould, restriking dies, roll, forming rolls etc.Therefore, also more and more higher to the performance requirement of mould steel, the method for mfg. moulding die is also being updated, and changes into from traditional FMT as some mould and adopts foundry engieering production, and adopt rapid shaping technique and the direct production mould of technique for overlaying.Therefore, need the new hot werk mould steel welding material of exploitation.
Technology contents
Because the welding method of existing mold mostly is manual electric arc welding and argon arc welding (TIG), be applicable to the reparation that occurs defective in mould steel manufacturing and the use.And the built-up welding mfg. moulding die requires automatic welding method, and existing mould steel welding material can not satisfy the requirement of automatic surfacing mfg. moulding die.The objective of the invention is to develop a kind of both having fitted and can be used for the mould steel defect repair, can be used for the hot werk mould steel welding material of automatic surfacing mfg. moulding die again.
Above-mentioned purpose of the present invention is achieved in that and adopts new hot werk mould steel welding material alloy system, main failure forms at hot-work die: heat fatigue cracking, wearing and tearing, plastic deformation etc., by optimizing cladding design of alloy, microalloying, rotten processing etc., invent out a kind of novel high-strength toughness, high workload life-span hot werk mould steel welding material.
The technical scheme that adopts is: by adding alloying elements such as Cr, Mo, Ni, V, W, improve red hardness, heat endurance, non-oxidizability, the thermal fatigue resistance of welding deposited metal; By S, the P of control Electroplating welding materials, the addition of elements such as Mn, Si, and iron alloy powders such as adding Ti, RE make the deposited metal grain refinement, harmful elements such as minimizing O, S, P, the obdurability of raising cladding metal and welding region.
The corresponding deposited metal composition scope of New Hot Work Die Steel welding material of the present invention (percentage by weight wt%): C:0.15-0.35; Cr:8.0-11.0; Mo:0.8-1.5; Ni:0.60-0.92; V:0.60-1.05; W:0.20-0.50; Mn:0.20-0.55; Si:0.50-0.85; S :≤0.035; P :≤0.040; Ce:0.001-0.050; Ti:0.005-0.025; B:0.002-0.015.
Welding material product form of the present invention is welding rod and flux-cored wire.Welding rod is applicable to the REPAIR WELDING of the little defective of hot die steel; Flux-cored wire forms by mild-carbon steel strip parcel alloy powder draw on special equipment, is applicable to argon tungsten-arc welding (TIG) and metal argon arc welding (MIG), both can be used for the hot die steel defect repair, also can be used for automatic surfacing and make hot-work die.Common welding requires: 300-400 ℃ of workpiece preheating, be incubated in the welding process, and temper 300-550 ℃ is incubated 2 hours in the postwelding stove.
The corresponding cladding metal of welding material of the present invention is organized as high tempering martensite-bainite heterogeneous structure through the postwelding temper, and hardness HRC is: 35-46, impact flexibility α
kBe (U-shaped notched specimen): 12.3-23.6J/cm2, tensile strength sigma b is: 1082-1326MPa.
Adopt New Hot Work Die Steel flux-cored wire of the present invention to carry out hot die steel argon tungsten-arc welding (TIG) reparation, service life is than T-SKD61 or QRO90 solid core welding wire long 50% with import.
Adopt New Hot Work Die Steel flux-cored wire of the present invention to carry out metal argon arc welding (MIG) and can automatic surfacing make hot-work die.Improve welding efficiency, shorten die manufacturing cycle.
The specific embodiment
Example 1, employing New Hot Work Die Steel surfacing welding of the present invention carry out the five fast gear hot-forging die REPAIR WELDING that the mechanical forging press of 20,000-40,000 KN uses, and welding procedure sees Table 1, repair back ratio in service life D397 welding rod long 220%.Cladding metal ingredient (Wt%): C:0.28; Cr:9.6; Mo:1.1; Ni:0.65; V:0.68; W:0.31; Mn:0.42; Si:0.75; S :≤0.035; P :≤0.040; Ce:0.01; Ti:0.015; B:0.010.
Table 1 welding rod bead-welding technology (dc reverse connection)
Core diameter (mm) | Welding current (A) | Preheat temperature (℃) | The postwelding tempering (℃) | Tempering time (hour) |
3.2 | 110 | 350 | 460 | 2 |
Example 2, employing New Hot Work Die Steel flux-cored wire of the present invention carry out five fast gear hot-forging die argon tungsten-arc weldings (TIG) reparation that 20,000 10-4, ten thousand KN machinery forging press uses, and service life is than the length 50% of the T-SKD61 solid core welding wire of using import.Welding procedure sees Table 2.Cladding metal ingredient (Wt%): C:0.32; Cr:10.6; Mo:1.0; Ni:0.65; V:0.82; W:0.38; Mn:0.56; Si:0.85; S :≤0.035; P :≤0.040; Ce:0.009; Ti:0.019; B:0.010.
Table 2 TIG bead-welding technology
Flux-cored wire (mm) | Welding current (A) | Preheat temperature (℃) | The postwelding tempering (℃) | Tempering time (hour) |
2.0 | 160 | 400 | 400 | 2 |
Example 3, employing New Hot Work Die Steel flux-cored wire of the present invention carry out five fast gear hot-forging die metal argon arc welding (MIG) the automatic surfacing manufacturings that 20,000-40,000 KN machinery forging press uses, and die manufacturing cycle only is 2 days.Welding procedure sees Table 3.Deposited metal composition (wt%): C:0.36; Cr:10.2; Mo:0.98; Ni:0.67; V:0.89; W:0.43; Mn:0.56; Si:0.75; S :≤0.035; P :≤0.040; Ce:0.008; Ti:0.018; B:0.009.
Table 3 MIG bead-welding technology (matrix is 45 steel)
Flux-cored wire (mm) | Welding current (A) | Preheat temperature (℃) | The postwelding tempering (℃) | Tempering time (hour) |
Example 4, employing New Hot Work Die Steel surfacing welding of the present invention carry out the five fast gear hot-forging die REPAIR WELDING that the mechanical forging press of 20,000-40,000 KN uses, and welding procedure sees Table 4, repair back ratio in service life D397 welding rod long 200%.Cladding metal ingredient (wt%): C:0.15; Cr:8.0; Mo:0.8; Ni:0.60; V:0.60; W:0.20; Mn:0.20; Si:0.50; S :≤0.035; P :≤0.040; Ce:0.001; Ti:0.005; B:0.002.
Table 4 welding rod bead-welding technology (dc reverse connection)
Flux-cored wire (mm) | Welding current (A) | Preheat temperature (℃) | The postwelding tempering (℃) | Tempering time (hour) |
3.2 | 110 | 350 | 460 | 2 |
Example 5, employing New Hot Work Die Steel flux-cored wire of the present invention carry out five fast gear hot-forging die argon tungsten-arc weldings (TIG) reparation that 20,000-40,000 KN machinery forging press uses, and service life is than the length 70% of the T-SKD61 solid core welding wire of using import.Welding procedure sees Table 5.Cladding metal ingredient (Wt%): C:0.35; Cr:11.0; Mo:1.5; Ni:0.92; V:1.05; W:0.50; Mn:0.55; Si:0.85; S :≤0.035; P :≤0.040; Ce:0.050; Ti:0.025; B:0.015.
Table 5 TIG bead-welding technology
Flux-cored wire (mm) | Welding current (A) | Preheat temperature (℃) | The postwelding tempering (℃) | Tempering time (hour) |
2.0 | 160 | 400 | 400 | 2 |