CN1707459A - Forming machine monitoring system and method - Google Patents
Forming machine monitoring system and method Download PDFInfo
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- CN1707459A CN1707459A CN 200410027687 CN200410027687A CN1707459A CN 1707459 A CN1707459 A CN 1707459A CN 200410027687 CN200410027687 CN 200410027687 CN 200410027687 A CN200410027687 A CN 200410027687A CN 1707459 A CN1707459 A CN 1707459A
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Abstract
The forming machine monitoring system includes several forming machines, one application server, several client end computers and one database. The application server includes several software function modules for monitoring the operation state of forming machines, judging and sending abnormality information to designated address and analyzing and operation state. The client end computer has one user's interface for displaying the forming machine operation state information the application server sends. The database is for storing various information used or generated in monitoring the forming machines, including work parameters, abnormal information address, etc. The forming machine monitoring system and method can set work parameters of the forming machines, monitor the operation state, transmit the abnormality information to the relative manager and ensure product quality and production safety.
Description
[technical field]
The invention relates to a kind of supervisory system and method, especially about a kind of moulding board supervisory system and method.
[background technology]
At present, in manufacturing enterprise along with the widespread use of make-up machine, improved enterprise's plastic production efficiency of products greatly, each manufacturing enterprise is for guaranteeing plastic production quality and more efficient use make-up machine, constantly be devoted to the exploitation of make-up machine, the application of make-up machine has not only been expanded in the exploitation of this make-up machine, has also effectively improved plastic production quality.For example, the notification number that Taiwan Wise property office announced on March 11st, 2003 is 523642 patent application case, its name is called " using JAVA in the cross-platform multimachine system for integrating information of plastics Jet forming machine ", it mainly is the system that forms with JAVA program language creation, is monitored and the construction of multimachine control module institute forms by database management module and multimachine.It is by sending out information from unit, and sees through the supervisory system that transmission medium is sent to the rear end, re-uses the information management role, reaches (ON-LINE) control effect on the line that information integrated management uses.The weak point that this technology exists is: its monitoring to make-up machine is based upon information integrated to the make-up machine standing state, and can not finish the initial setting of make-up machine running parameter, just can not realize the control fully to make-up machine.
Therefore, a kind of system of needs can finish the monitoring that is set to operation from parameter, realizes the control fully to make-up machine, has so both helped the operation management and control to make-up machine, helps improving the production efficiency of products and the quality of production again.
[summary of the invention]
Fundamental purpose of the present invention is to provide a kind of moulding board supervisory system, and it can molding board running parameter, and moulding board mode of operation is monitored and analytic statistics.
For achieving the above object, the invention provides a kind of moulding board supervisory system, this moulding board supervisory system includes a plurality of moulding boards, a network, an application server, a plurality of client computer and a database.Application server links to each other with the moulding board by network, and it comprises a plurality of software function modules, is used to monitor moulding board mode of operation, judges and sends abnormal information to assigned address, and mode of operation is carried out analytic statistics.The moulding board receives the running parameter of setting from application server and finishes each step operation of moulding.Each client computer has a user interface, be used for the moulding board operation state information that the display application server sends, as showing moulding board numbering, pattern number, mould, on time, material pipe numbering and current material pipe temperature, injection pressure, injection speed etc.; And show the parameter of change and unusual operational status information, as adopt yellow expression change parameter, the unusual operational status information of red expression with different colours.Change parameter is meant the parameter that changes original start in the use of moulding board according to the practical operation needs.The abnormal operation status information is meant that moulding board running parameter exceeds the mobility scale of reference operating condition regulation.As expect to manage too high or too low for temperature, maximum injection speed is excessive etc.A plurality of client computers are connected with application server by network.Database is used for storing the various information that moulding bench monitoring process is used or produced, and comprises that moulding board numbering and running parameter are as pattern number, mould, on time, reception abnormal information address etc.
Wherein application server comprises moulding board selection module, moulding board parameter maintenance module, moulding board mode of operation real-time monitoring module, abnormality alarming module and moulding board mode of operation analytic statistics module.
The moulding board selects module to be used to select a moulding board, and each moulding board all has a numbering of determining to be stored in the database.Moulding board parameter maintenance module is used to receive and store the running parameter that the moulding board is set, and described running parameter comprises new moulding board pattern number, mould, reference operating condition, on time and moulding board abnormal information receiver address etc.When in the use of moulding board, changing the original start parameter, the parameter that changes is represented with yellow.Reference operating condition comprises that material pipe temperature allows mobility scale value, charging aperture temperature to allow mobility scale value, mould temperature permission mobility scale value etc. to guarantee the parameter value of moulding board operate as normal.Moulding board mode of operation real-time monitoring module is used to monitor moulding board current operation status, and sends the moulding board mode of operation that monitors to client computer with dynamic demonstration moulding board mode of operation by network.Its displaying contents comprises information such as moulding board numbering, on time, material pipe numbering and current material pipe temperature, injection pressure, injection speed.The abnormality alarming module is used to judge whether the above-mentioned moulding board mode of operation that monitors occurs unusually, if it is unusual, then unusual matter mode of operation is represented with redness, and be sent to the moulding board abnormal information receiver address of above-mentioned setting with E-mail mode, so that the staff handles unusual condition in real time.Described abnormal operation state is meant that moulding board running parameter exceeds the mobility scale of reference operating condition regulation.Moulding board mode of operation analytic statistics module is used for moulding board mode of operation is done the trend map analysis, and board utilization rate statistics.The trend map analysis is an earlier selected board, determines mould time and the parameter of the mode of operation that will analyze, and a selected again analytical form carries out trend analysis to the parameter of the selected mode of operation of this board, and this analytical form can be histogram, cake chart etc.Board utilization rate statistics is promptly added up the frequency of utilization of moulding board in a period of time.Its statistical method can be statistical parameter with time, promptly adds up the ratio that the moulding board accounts for T.T. the service time in a period of time.Can be statistical parameter also, promptly add up the ratio that moulding board a period of time production sample number (when the die cavity number of front mold and the product of moulding number of times) accounts for this section period gross sample number with the sample number.
For achieving the above object, the present invention also provides a kind of moulding bench monitoring method, and it comprises the steps: that (a) selects a board; (b) receive and store the running parameter that above-mentioned selected moulding board is set, described running parameter comprises moulding board pattern number, mould, reference operating condition, on time and moulding board abnormal information receiver address; (c) monitor moulding board current operation status, and send the moulding board mode of operation that monitors to client computer with dynamic demonstration moulding board mode of operation; (d) judge according to the reference operating condition of above-mentioned setting whether the above-mentioned moulding board mode of operation that monitors occurs unusually; (e) if unusually, unusual operational status information is sent to the moulding board abnormal information receiver address of above-mentioned setting; (f) if do not occur unusually moulding board mode of operation being done the trend map analysis, and board utilization rate statistics.
[description of drawings]
Fig. 1 is the hardware structure figure of moulding board supervisory system of the present invention.
Fig. 2 is the application server main software functional block diagram of moulding board supervisory system of the present invention.
Fig. 3 is a moulding bench monitoring method operation process chart of the present invention.
[embodiment]
Seeing also shown in Figure 1ly, is the hardware structure figure of moulding board supervisory system of the present invention.This moulding board supervisory system includes a plurality of moulding boards 10, a network 11, an application server 12, a plurality of client computer 13, a connection 14 and one database 15.Application server 12 links to each other with moulding board 10 by network 11, and it comprises that a plurality of software function modules are used to monitor moulding board mode of operation, judge and the transmission abnormal information to assigned address, and mode of operation carried out analytic statistics.Moulding board 10 receives the running parameter of setting from application server 12 and finishes each step operation of moulding.Each client computer 13 has a user interface, be used for moulding board 10 operation state information that display application server 12 sends, as showing moulding board numbering, pattern number, mould, on time, material pipe numbering and current material pipe temperature, injection pressure, injection speed etc.; And show the parameter of change and unusual operational status information, as adopt yellow expression change parameter, the unusual operational status information of red expression with different colours.Change parameter is meant the parameter that changes original start in the use of moulding board according to the practical operation needs.Unusual operational status information is meant that moulding board running parameter exceeds the mobility scale of reference operating condition regulation.As expect to manage too high or too low for temperature, maximum injection speed is excessive etc.This client computer 13 can be desktop PC, laptop computer or notebook etc.A plurality of client computers 13 are connected with application server 12 by network 11.Network 11 can be intranet (Intranet), also can be the communication network of Internet (Internet) or other type.Database 15 is used for storing the various information that moulding bench monitoring process is used or produced, and comprises that moulding board numbering and running parameter are as pattern number, mould, on time, reception abnormal information address etc.Database 15 links to each other with application server 12 by connecting 14.Connecting 14 is that a database connects, as the open type data storehouse connect (Open DatabaseConnectivity, ODBC), or the Java database connect (Java DatabaseConnectivity, JDBC) etc.
Seeing also shown in Figure 2ly, is the application server main software functional block diagram of moulding board supervisory system of the present invention.Application server 12 of the present invention mainly comprises moulding board selection module 121, moulding board parameter maintenance module 122, moulding board mode of operation real-time monitoring module 123, abnormality alarming module 124 and moulding board mode of operation analytic statistics module 125.
The moulding board selects module 121 to be used to select a moulding board, and each moulding board all has a numbering of determining to be stored in the database 15.Moulding board parameter maintenance module 122 is used to receive and store the running parameter that the moulding board is set, and described running parameter comprises moulding board pattern number, mould, reference operating condition, on time and moulding board abnormal information receiver address etc.When in the use of moulding board, changing the original start parameter, the parameter that changes is represented with yellow.Reference operating condition comprises that material pipe temperature allows mobility scale value, charging aperture temperature to allow mobility scale value, mould temperature permission mobility scale value etc. to guarantee the parameter value of moulding board operate as normal.Moulding board mode of operation real-time monitoring module 123 is used to monitor moulding board current operation status, and sends the moulding board mode of operation that monitors to client computer 13 with dynamic demonstration moulding board mode of operation by network 11.Its displaying contents comprises information such as moulding board numbering, on time, material pipe numbering and current material pipe temperature, injection pressure, injection speed.Abnormality alarming module 124 is used to judge whether the above-mentioned moulding board mode of operation that monitors occurs unusually, if it is unusual, then unusual mode of operation is represented with redness, and be sent to the moulding board abnormal information receiver address of above-mentioned setting with E-mail mode, so that the staff handles unusual condition in real time.Moulding board mode of operation analytic statistics module 125 is used for moulding board mode of operation is done the trend map analysis, and board utilization rate statistics.The trend map analysis is an earlier selected board, determines mould time and the parameter of the mode of operation that will analyze, and a selected again analytical form carries out trend analysis to the parameter of the selected mode of operation of this board, and this analytical form can be histogram, cake chart etc.Board utilization rate statistics is promptly added up the frequency of utilization of moulding board in a period of time.Its statistical method can be statistical parameter with time, promptly adds up the ratio that the moulding board accounts for T.T. the service time in a period of time.Can be statistical parameter also, promptly add up the ratio that moulding board a period of time production sample number (when the die cavity number of front mold and the product of moulding number of times) accounts for this section period gross sample number with the sample number.
Seeing also shown in Figure 3ly, is the operation process chart of moulding bench monitoring method of the present invention.At first, the moulding board selects module 121 to select a moulding board from database 15, and each moulding board all has a numbering of determining to be stored in (step S301) in the database 15.Moulding board parameter maintenance module 122 receives and stores the running parameter that above-mentioned selected moulding board is set, described running parameter comprises moulding board pattern number, mould, reference operating condition, on time and moulding board abnormal information receiver address etc., and running parameter is stored in the database 15.When in the use of moulding board, changing the original start parameter, the parameter that changes is represented with yellow.Reference operating condition comprises that material pipe temperature allows mobility scale value, charging aperture temperature to allow mobility scale value, mould temperature permission mobility scale value etc. to guarantee the parameter value (step S302) of moulding board operate as normal.Moulding board mode of operation real-time monitoring module 123 is monitored moulding board current operation status, and sends the moulding board mode of operation that monitors to client computer 13 with dynamic demonstration moulding board mode of operation by network 11.Its displaying contents comprises information (step S303) such as moulding board numbering, on time, material pipe numbering and current material pipe temperature, injection pressure, injection speed.Abnormality alarming module 124 judges according to the reference operating condition of above-mentioned setting whether the above-mentioned moulding board mode of operation that monitors (step S304) unusually occur, if it is unusual, unusual operational status information is represented with redness, and be sent to the moulding board abnormal information receiver address of above-mentioned setting with E-mail mode, so that the staff handles unusual condition (step S305) in real time.If do not occur unusually, then 125 pairs of moulding boards of moulding board mode of operation analytic statistics module mode of operation is done the trend map analysis, and board utilization rate statistics.The trend map analysis is an earlier selected board, determines mould time and the parameter of the mode of operation that will analyze, and a selected again analytical form carries out trend analysis to the parameter of the selected mode of operation of this board, and this analytical form can be histogram, cake chart etc.Board utilization rate statistics is promptly added up the frequency of utilization of moulding board in a period of time.Its statistical method can be statistical parameter with time, promptly adds up the ratio that the moulding board accounts for T.T. the service time in a period of time.Can be statistical parameter also, promptly add up the ratio (step S306) that moulding board a period of time production sample number (when the die cavity number of front mold and the product of moulding number of times) accounts for this section period gross sample number with the sample number.
Claims (7)
1. a moulding board supervisory system comprises a plurality of moulding boards, a database, and a plurality of client computers, an application server is characterized in that, wherein application server comprises:
One moulding board selects module to be used to select the moulding board;
One moulding board parameter maintenance module is used to receive and store the running parameter that the moulding board is set, and described running parameter comprises moulding board pattern number, mould, reference operating condition, on time and moulding board abnormal information receiver address;
One moulding board mode of operation real-time monitoring module is used to monitor moulding board current operation status;
One abnormality alarming module is used for judging according to the reference operating condition of above-mentioned setting whether the above-mentioned moulding board mode of operation that monitors occurs unusually;
One moulding board mode of operation analytic statistics module is used for moulding board mode of operation is made trend map analysis and board utilization rate statistics.
2. moulding board supervisory system as claimed in claim 1, it is characterized in that, wherein client computer is used to receive the moulding board operation state information that application server sends, and comprises showing moulding board numbering, pattern number, mould, on time, material pipe numbering and current material pipe temperature, injection pressure, injection speed.
3. moulding board supervisory system as claimed in claim 1 is characterized in that, wherein moulding board parameter maintenance module is represented the parameter that changes when changing the original start parameter in the use of moulding board with particular color.
4. moulding board supervisory system as claimed in claim 1, it is characterized in that, wherein the abnormality alarming module is judged the moulding board if unusual, with the predefined color showing of unusual operational status information, and is sent to the abnormal information receiver address of setting with E-mail mode.
5. a moulding bench monitoring method is characterized in that it comprises the steps:
Select a board;
Receive and store above-mentioned selected moulding board running parameter, described running parameter comprises moulding board pattern number, mould, reference operating condition, on time and moulding board abnormal information receiver address;
Monitor moulding board current operation status, and send the moulding board mode of operation that monitors to client computer with dynamic demonstration moulding board mode of operation;
Judge according to the reference operating condition of above-mentioned setting whether the above-mentioned moulding board mode of operation that monitors occurs unusually;
If unusually, unusual operational status information is sent to the abnormal information receiver address of above-mentioned setting;
If do not occur unusually moulding board mode of operation being done the trend map analysis, and board utilization rate statistics.
6. moulding bench monitoring method as claimed in claim 5, wherein the step of trend map analysis is an earlier selected board, the parameter of the mode of operation of determining that mould is inferior and will analyzing, a selected again analytical form carries out trend analysis to the parameter of the selected mode of operation of this board.
7. moulding bench monitoring method as claimed in claim 5, wherein board utilization rate statistics is promptly added up the frequency of utilization of moulding board in a period of time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410027687 CN1707459A (en) | 2004-06-12 | 2004-06-12 | Forming machine monitoring system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410027687 CN1707459A (en) | 2004-06-12 | 2004-06-12 | Forming machine monitoring system and method |
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| CN1707459A true CN1707459A (en) | 2005-12-14 |
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| CN 200410027687 Pending CN1707459A (en) | 2004-06-12 | 2004-06-12 | Forming machine monitoring system and method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100573374C (en) * | 2006-09-22 | 2009-12-23 | 鸿富锦精密工业（深圳）有限公司 | Manufacturing monitoring system and method |
| CN103218284A (en) * | 2013-03-14 | 2013-07-24 | 上海华力微电子有限公司 | Information acquisition method for equipment utilization |
| CN103426118A (en) * | 2013-08-05 | 2013-12-04 | 上海华力微电子有限公司 | Machine usage statistic analysis system and method |
| CN101934578B (en) * | 2009-06-29 | 2015-07-15 | 鸿富锦精密工业（深圳）有限公司 | Method for unifying operation interfaces of various injection molding machines and injection molding system |
| CN113272748A (en) * | 2019-01-15 | 2021-08-17 | 杰富意钢铁株式会社 | Analysis system and analysis method |
| CN114723331A (en) * | 2022-05-10 | 2022-07-08 | 东莞长盈精密技术有限公司 | Polishing digital intelligent management system, method and device and computer storage medium |
-
2004
- 2004-06-12 CN CN 200410027687 patent/CN1707459A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100573374C (en) * | 2006-09-22 | 2009-12-23 | 鸿富锦精密工业（深圳）有限公司 | Manufacturing monitoring system and method |
| CN101934578B (en) * | 2009-06-29 | 2015-07-15 | 鸿富锦精密工业（深圳）有限公司 | Method for unifying operation interfaces of various injection molding machines and injection molding system |
| CN103218284A (en) * | 2013-03-14 | 2013-07-24 | 上海华力微电子有限公司 | Information acquisition method for equipment utilization |
| CN103218284B (en) * | 2013-03-14 | 2015-08-26 | 上海华力微电子有限公司 | A kind of capacity utilization information getting method |
| CN103426118A (en) * | 2013-08-05 | 2013-12-04 | 上海华力微电子有限公司 | Machine usage statistic analysis system and method |
| CN113272748A (en) * | 2019-01-15 | 2021-08-17 | 杰富意钢铁株式会社 | Analysis system and analysis method |
| CN114723331A (en) * | 2022-05-10 | 2022-07-08 | 东莞长盈精密技术有限公司 | Polishing digital intelligent management system, method and device and computer storage medium |
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