CN1704217A - Honeycomb type heat accumulation body composite pouring die and manufacturing method of the heat accumulation body - Google Patents
Honeycomb type heat accumulation body composite pouring die and manufacturing method of the heat accumulation body Download PDFInfo
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- CN1704217A CN1704217A CN 200410044891 CN200410044891A CN1704217A CN 1704217 A CN1704217 A CN 1704217A CN 200410044891 CN200410044891 CN 200410044891 CN 200410044891 A CN200410044891 A CN 200410044891A CN 1704217 A CN1704217 A CN 1704217A
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- flammable
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- heat storage
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Abstract
The invention relates to a comb heat-storage complex pouring mode. It has ingot mode which is formed by detachably-connecting end plate and four side plates; the matching inflammable inner mode is formed by fix-connecting end plate and four side plates and is arranged inside pouring mode; mode core holes are separately distributed on the two opposed said plates of inflammable inner mode; inflammable mode cores are separately inserted into the two opposed mode core holes. Adopting the said comb heat-storage complex pouring mode to make comb heat-storage can cure pouring object at inner mode.
Description
Technical field
The present invention relates to a kind of honeycomb type heat storage pouring mould and honeycomb type heat storage manufacture method thereof.
Background technology
Common honeycomb type heat storage is cuboid, square or cylinder body shape at present, and its inside is furnished with the parallel channels that connects two opposite faces.Common honeycomb type heat storage raw material proportioning following (weight meter): aggregate 40-60 part; Matrix material 30-50 part; Bond 7-12 part; Water reducer 0.06-1.3 part.Above-mentioned aggregate adopts corundum in granules, alumine particle, mullite particle or cordierite particle, and above-mentioned matrix material adopts fused mullite powder, andalusite powder or electricity combustion zirconium mullite powder; Above-mentioned bond adopts pure calcium aluminate cement and high temperature alumina micro mist or silicon ash; Above-mentioned water reducer adopts sodium phosphate trimer or calgon.The injection molding that waters of taking casting to make honeycomb type heat storage at present is a punching block, punching block form by base plate and four side plates and base plate and four side plates between be that dismoutability connects, be evenly equipped with the core rod hole on the plate of the wherein two opposite sides of four side plates, the plant material is the tubulose core rod of metal between the core rod hole relatively.Adopt the operation of above-mentioned punching block cast honeycomb type heat storage as follows: with aggregate, matrix material, bond, water reducer by the accurate weighing of prescription requirement drop into do in the mixer mixing after, in forced mixer, add the water wet mixing again, material feeding is watered in formation, to water material feeding is added in the punching block gradually, need maintenance in punching block behind the pour mass demoulding core, again punching block is shed, becomes semi-finished product, through baking the honeycomb type heat storage finished product.Because pour mass need maintenance in punching block, and it is long to take the punching block time, the punching block turnover rate is lower in the above-mentioned manufacture method, improved manufacturing cost, it is closeer to add the upper mold core distribution, demoulding core trouble, the time of not only changing expense is long but also damage the good pour mass of cast just easily, and is convenient inadequately on making.
Summary of the invention
One of purpose of the present invention is to propose a kind of honeycomb type heat storage composite casting mould of making the honeycomb type heat storage convenience and can reducing manufacturing honeycomb type heat storage cost; Two of purpose of the present invention is to propose a kind of honeycomb type heat storage manufacture method of utilizing above-mentioned honeycomb type heat storage pouring mould to pour into a mould.
For one of achieving the above object, the present invention takes the composite casting mould that the punching block that is formed by connecting by base plate and four side plate dismoutabilities is arranged, be provided with the flammable internal mold that is complementary and be formed by fixedly connecting by base plate and four side plates in the punching block, be distributed with the core rod hole on the wherein two opposite sides plate of flammable internal mold, the flammable core rod of planting in the per two relative core rod holes.
Reach between side plate and the base plate bonding between the adjacent side plates of above-mentioned flammable internal mold.
The material of above-mentioned flammable internal mold and flammable core rod is plastics and/or rubber and/or timber.
For achieve the above object two, the present invention takes following steps:
1. make flammable core rod and flammable internal mold respectively, in flammable internal mold, insert flammable core rod, the flammable internal mold that inserts flammable core rod is installed in the punching block, the fastening bolt nut, interior external mold is fixed, and becomes compound die, and is stand-by;
2. the raw material with heat storage drops in the mixer dried mixing, stand-by by the accurate weighing of prescription requirement; Common honeycomb type heat storage raw material proportioning following (weight meter): aggregate 40-60 part; Matrix material 30-50 part; Bond 7-12 part; Water reducer 0.06-1.3 part.Above-mentioned aggregate adopts corundum in granules, alumine particle, mullite particle or cordierite particle, and above-mentioned matrix material adopts fused mullite powder, andalusite powder or electricity combustion zirconium mullite powder; Above-mentioned bond adopts pure calcium aluminate cement and high temperature alumina micro mist or silicon ash; Above-mentioned water reducer adopts sodium phosphate trimer or calgon.
3. will drop into through raw materials mixed and add the water wet mixing in the mixer, and form and water material feeding;
4. adopt while vibrating reinforced pouring type will water in the internal mold that material feeding adds compound die gradually, promptly shed the punching block of compound die after cast finishes, maintenance at least 1 day makes watering the material feeding moulding and become semi-finished product in the internal mold;
5. the related internal mold of semi-finished product being put into the high-temperature baking baking oven together toasts, the oven temperature is heated to 1400~1500C ° gradually from normal temperature, and warm-up time is 270~280 hours, in the process of heating, flammable internal mold and flammable core rod burning cool to normal temperature with the furnace and are the honeycomb type heat storage finished product.
The mixer of above-mentioned steps in 2. is conical twin-screw mixer, and mixer is a forced mixer.
The oven of above-mentioned steps in the 4. process of heating is as follows, heats to 150 ℃ from room temperature, and the time is 32 hours, 150 ℃ of insulations 32 hours down; Heat to 350 ℃ from 150 ℃, the time was 24 hours, 350 ℃ of insulations 68 hours; Heat to 600 ℃ from 350 ℃, the time was 24 hours, 600 ℃ of insulations 28 hours; Heat to 800 ℃ from 600 ℃, the time is 20 hours, 800 ℃ of insulations 12 hours down; Heat to 1450 ℃ from 800 ℃ at last, the time is 20 hours, is incubated 3 hours.
The present invention has following characteristics:
1, taking " mould in the mould " is compound die, and flammable internal mold is set in the punching block as external mold, can shed punching block after cast finishes, and punching block can enter the cast of next mould at once, and the punching block holding time is short, and turnover is fast, reduces investment, is convenient to enlarge produce.
2, owing to do not need artificial demoulding core, shorten process time, improved labor productivity and reduced the disqualification rate that causes accidentally because of demoulding core.
3, simplified technology, the convenient manufacturing.
4, because the punching block turnover is fast, process time is short, so production cost significantly reduces.
Description of drawings
Fig. 1 is for watering the injection-molded structure diagrammatic sketch;
Fig. 2 is the A-A cutaway view of Fig. 1.
The specific embodiment
(embodiment 1, the composite casting mould)
(embodiment 2, the composite casting mould)
Two side plates that are provided with core rod hole 2-2-1 in four side plates of the flammable internal mold 2 of embodiment 2 are made by rubber, and biside plate is made of plastics in addition, and base plate 1-1 is made by timber, and all the other are identical with embodiment 1.
(embodiment 3, the honeycomb type heat storage manufacture method)
The composition of raw materials of embodiment 3 is generally taked aggregate 40-60 part by weight; Matrix material 30-50 part; Bond 7-12 part; Water reducer 0.06-1.3 part.Above-mentioned aggregate adopts corundum in granules, alumine particle, mullite particle or cordierite particle, and above-mentioned matrix material adopts fused mullite powder, andalusite powder or electricity combustion zirconium mullite powder; Above-mentioned bond adopts pure calcium aluminate cement and high temperature alumina micro mist or silicon ash; Above-mentioned water reducer adopts sodium phosphate trimer or calgon.The present embodiment aggregate adopts 50 parts of mullite particles, and the matrix material adopts 40 parts of fused mullite powders, and it is 5 parts of 5 parts and high temperature alumina micro mists that bond adopts pure calcium aluminate cement, and water reducer adopts 1 part of sodium phosphate trimer.Above-mentioned raw materials is dropped in the conical twin-screw mixer by the accurate weighing of prescription requirement, did mixing 15 minutes, discharging is standby; Calculate above-mentioned mixed material institute expense according to the size of mould, institute's expense is put into added 15 parts of wet mixings of water in the forced mixer and formed in 5 minutes and water material feeding;
Take while vibrating reinforced mode will water the internal mold that material feeding joins the composite casting mould that places on the shake table gradually, the composite casting mould adopts the composite casting mould of the foregoing description 1 or 2 structures, waters in the material feeding gas and overflows at vibration processes, makes pour mass closely knit;
Cast promptly sheds the punching block of compound die after finishing, and maintenance at least 1 day makes watering the material feeding moulding and become semi-finished product in the internal mold; Curing time does not have strict requirement, and curing time is long, and semi-finished product are firm.Be generally 7 days.
Semi-finished product are put into oven together with internal mold and toasted, and the oven temperature is heated to 1400~1500C ° gradually from normal temperature, and the process of heating is as follows: heat to 150 ℃ from room temperature, the time is 32 hours, is incubated 32 hours down at 150 ℃; Heat to 350 ℃ from 150 ℃, the time was 24 hours, 350 ℃ of insulations 68 hours; Heat to 600 ℃ from 350 ℃, the time was 24 hours, 600 ℃ of insulations 28 hours; Heat to 800 ℃ from 600 ℃, the time is 20 hours, 800 ℃ of insulations 12 hours down; Heat to 1450 ℃ from 800 ℃ at last, the time is 20 hours, is incubated 3 hours, in the process of heating, and flammable internal mold and flammable core rod burning, cooling to normal temperature with the furnace promptly becomes the honeycomb type heat storage finished product.
The composition of raw materials that waters material feeding is as follows by weight: 55 parts of electric smelting compact aluminas, 35 parts of fused zirconia-mullites, 7 parts of pure calcium aluminate cements, 3 parts of silicon ashes, 1 part of sodium phosphate trimer.Drop in the conical twin-screw mixer by the accurate weighing of prescription requirement, did discharging mixing 15 minutes.Mixed raw materials put into add 10 parts of wet mixings of water 5 minutes in the forced mixer and become to water material feeding, so that feed way will water in the material feeding adding composite casting mould while vibrate.Cast finishes and can shed the punching block of composite casting mould, and pour mass maintenance in internal mold was toasted after 7 days.All the other are identical with embodiment 3.
The composition of raw materials that waters material feeding is as follows by weight: alumine is 52 parts, and cordierite is 35 parts, 3 parts of 8 parts of pure calcium aluminate cements and high temperature alumina micro mists, 2 parts of silicon ashes, 1.2 parts of calgons.Drop in the conical twin-screw mixer by the accurate weighing of prescription requirement, did discharging mixing 15 minutes.Mixed raw materials put into add 15 parts of wet mixings of water 5 minutes in the forced mixer and become to water material feeding, so that feed way will water in the material feeding adding composite casting mould while vibrate.Cast finishes and can shed punching block, and pour mass maintenance in internal mold was toasted after 7 days.All the other are identical with embodiment 3.
Claims (6)
1, a kind of honeycomb type heat storage composite casting mould, has the punching block (1) that is formed by connecting by base plate (1-1) and four side plates (1-2) dismoutability, it is characterized in that: be provided with the flammable internal mold (2) that is complementary and be formed by fixedly connecting by base plate (2-1) and four side plates (2-2) in the punching block (1), be distributed with core rod hole (2-2-1) on the wherein two opposite sides plate of flammable internal mold (2), the flammable core rod (2-3) of planting in the per two relative core rod holes.
2, honeycomb type heat storage composite casting mould according to claim 1 is characterized in that: reach between side plate and the base plate bonding between the adjacent side plates of flammable internal mold.
3, honeycomb type heat storage composite casting mould according to claim 1 is characterized in that: the material of flammable internal mold (2) and flammable core rod (3) is plastics and/or rubber and/or timber.
4, a kind of manufacture method of honeycomb type heat storage has following steps:
1. make flammable core rod and flammable internal mold respectively, in flammable internal mold, insert flammable core rod, the flammable internal mold that inserts flammable core rod is installed in the punching block, the fastening bolt nut, interior external mold is fixed, and becomes compound die, and is stand-by;
2. the raw material with heat storage drops in the mixer dried mixing, stand-by by the accurate weighing of prescription requirement;
3. will drop into through raw materials mixed and add the water wet mixing in the mixer, and form and water material feeding;
4. adopt while vibrating reinforced pouring type will water in the internal mold that material feeding adds compound die gradually, promptly shed the punching block of compound die after cast finishes, maintenance at least 1 day makes watering the material feeding moulding and become semi-finished product in the internal mold;
5. the related internal mold of semi-finished product being put into the high-temperature baking baking oven together toasts, the oven temperature is heated to 1400~1500C ° gradually from normal temperature, and warm-up time is 270~280 hours, in the process of heating, flammable internal mold and flammable core rod burning cool to normal temperature with the furnace and are the honeycomb type heat storage finished product.
5, the manufacture method of honeycomb type heat storage according to claim 4 is characterized in that: the mixer of step in 2. is conical twin-screw mixer, and mixer is a forced mixer.
6, the manufacture method of honeycomb type heat storage according to claim 5 is characterized in that: the oven of step in the 4. process of heating is as follows, heats to 150 ℃ from room temperature, and the time is 32 hours, 150 ℃ of insulations 32 hours down; Heat to 350 ℃ from 150 ℃, the time was 24 hours, 350 ℃ of insulations 68 hours; Heat to 600 ℃ from 350 ℃, the time was 24 hours, 600 ℃ of insulations 28 hours; Heat to 800 ℃ from 600 ℃, the time is 20 hours, 800 ℃ of insulations 12 hours down; Heat to 1450 ℃ from 800 ℃ at last, the time is 20 hours, is incubated 3 hours.
Priority Applications (1)
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CNB2004100448917A CN100410043C (en) | 2004-06-02 | 2004-06-02 | Honeycomb type heat accumulation body composite pouring die and manufacturing method of the heat accumulation body |
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CNB2004100448917A CN100410043C (en) | 2004-06-02 | 2004-06-02 | Honeycomb type heat accumulation body composite pouring die and manufacturing method of the heat accumulation body |
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CNA2008100078617A Division CN101244588A (en) | 2004-06-02 | 2004-06-02 | Honeycomb type heat storage pouring mould |
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CN1704217A true CN1704217A (en) | 2005-12-07 |
CN100410043C CN100410043C (en) | 2008-08-13 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101857447A (en) * | 2010-06-01 | 2010-10-13 | 刘光文 | Andalusite honeycomb heat accumulator and preparation method |
CN102910929A (en) * | 2011-08-04 | 2013-02-06 | 晋城市富基新材料股份有限公司 | Cordierite-mullite honeycomb ceramic heat accumulator and preparation method thereof |
CN110937905A (en) * | 2019-11-07 | 2020-03-31 | 浙江锦诚新材料股份有限公司 | High-thermal-shock-resistance composite kiln mouth castable |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2409480Y (en) * | 2000-01-18 | 2000-12-06 | 济南济钢设计院 | Composite thermal storage body |
CN2457467Y (en) * | 2000-12-26 | 2001-10-31 | 湖南华菱管线股份有限公司涟钢事业部 | Heat storage burner |
CN2707470Y (en) * | 2004-06-02 | 2005-07-06 | 朱金良 | Honeycomb type regenerator composite casting die |
-
2004
- 2004-06-02 CN CNB2004100448917A patent/CN100410043C/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101857447A (en) * | 2010-06-01 | 2010-10-13 | 刘光文 | Andalusite honeycomb heat accumulator and preparation method |
CN101857447B (en) * | 2010-06-01 | 2012-05-23 | 刘光文 | Andalusite honeycomb heat accumulator and preparation method |
CN102910929A (en) * | 2011-08-04 | 2013-02-06 | 晋城市富基新材料股份有限公司 | Cordierite-mullite honeycomb ceramic heat accumulator and preparation method thereof |
CN110937905A (en) * | 2019-11-07 | 2020-03-31 | 浙江锦诚新材料股份有限公司 | High-thermal-shock-resistance composite kiln mouth castable |
CN110937905B (en) * | 2019-11-07 | 2022-04-29 | 浙江锦诚新材料股份有限公司 | High-thermal-shock-resistance composite kiln mouth castable |
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