A kind of high-power explosion-proof electric heating apparatus
Technical field
The present invention relates to be used for a kind of high-power explosion-proof electric heating apparatus of methane chloride thermal chlorination reactor.
Background technology
The combustion gas heating is normally adopted in the heating of present domestic methane chloride thermal chlorination reactor, around this reactor, build a heating furnace, build refractory brick in the stove, this reactor vessel major part is placed in the body of heater, at the base burning hydrogen or the natural gas of this reactor, this reactor is heated up reach the reaction temperature of regulation.Use this method heating to have following defective: the naked light heating, can not satisfy Chemical Manufacture zone requirement of explosion proof; Difficult control of temperature; Can't satisfy the heating in the production process, more can't automation control.
Summary of the invention
For addressing the above problem, the invention provides a kind of high-power explosion-proof electric heating apparatus that satisfies the production scene requirement of explosion proof.
Technical scheme of the present invention is; It mainly is made up of electric heater, shell and the explosion-proof case that is full of nitrogen, electric heater is that the electric heating piece that is distributed in the heating region of reactor is formed, the electric heating piece is divided into the 1-6 group, every group of 3-9 layer, every layer of 5-25 piece, every electric heating piece power is 1-5KW, combination back electric heating piece gross power 50-500KW, the design of employing high voltage low current, supply power voltage is smaller or equal to 600V, working voltage 0-600V, running current 0-200A, electrical power, voltage, electric current do not have point of accumulation from zero to peak to be regulated, and adopts automation control; Heat block is assembled in the explosion-proof case that is full of nitrogen.
The present invention forms the reinforcement heating space with high temperature resistant member, the electric heating piece makes by the complete symmetry on the geometric features that axial and circumferential temperature is uniformly distributed in the reactor heating region in the heating space, electric heater is strengthened heating to reactor wall, in the reactor heat medium by with tube wall convection current, radiant heat transfer, equipment thermal efficiency height; On the version; Be divided into the 2-5 group, every group of 4-8 layer, every layer of 7-20 piece, every electric heating piece power is 1.5-4KW, combination back electric heating piece gross power 80-450KW, supply power voltage is smaller or equal to 500V output voltage 0-500V, output current 0-180A, electrical power adopts PLC and DCS combination control automatically according to temperature sensor signal; Automatic effective output voltage size of regulating after the PID computing, control electric heater power output, are controlled the resistive load realization temperature of heater element to the peak linear regulation from zero.
Embodiment
Form the reinforcement heating space with high temperature resistant member, the electric heating piece makes by the complete symmetry on the geometric features that axial and circumferential temperature is uniformly distributed in the reactor heating region in the heating space, by the selection on optimal design on the heat transfer type and core component material, can guarantee equipment continuous use at high temperature again.Electric heater is strengthened heating to reactor wall, in the reactor heat medium by with tube wall convection current, radiant heat transfer, equipment thermal efficiency height.Be divided into the 2-5 group on the version, every group of 4-8 layer, every layer of 7-20 piece, every electric heating piece power is 1.5-4KW, combination back electric heating piece gross power 80-450KW, and supply power voltage is smaller or equal to 500V, output voltage 0-500V, output current 0-180A, electrical power adopts PLC and DCS combination control automatically according to temperature sensor signal; To the peak linear regulation, the resistive load realization temperature control to heater element makes medium temperature even, reaches required technological requirement from zero for the automatic output voltage size of effectively regulating after the PID computing, control electric heater power output.Its heat exchange area is big, conducts heat, is heated evenly; And electric heater mechanical strength height, good insulation preformance, corrosion-resistant and advantages such as anti-thermal shock, high temperature creep-resisting are arranged; Operating condition is good, easy temperature control system, and the life-span is long, installation and maintenance are convenient.This heater is formed by combining by high temperature resistance silk, refractory ceramics insulating support, dividing plate, insulation, shell and the explosion-proof case that is full of nitrogen; Thereby reach I level 2 district's requirement of explosion proof.