CN1699269A - Process for making tile with natural jade effect - Google Patents
Process for making tile with natural jade effect Download PDFInfo
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- CN1699269A CN1699269A CN 200510034598 CN200510034598A CN1699269A CN 1699269 A CN1699269 A CN 1699269A CN 200510034598 CN200510034598 CN 200510034598 CN 200510034598 A CN200510034598 A CN 200510034598A CN 1699269 A CN1699269 A CN 1699269A
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Abstract
The invention relates to a process for making tile with natural jade effect which comprises, (1) weighing low-temperature sand, low temperature sodalite, rinsed black clay by a predetermined proportion, ball grinding with water for 11-13 hours, thus obtaining qualified semitransparent clay mortar, (2) drying the semitransparent clay mortar with atomizing tower so as to prepared semitransparent material, loading into work bin for later use. The prepared ceramic brick has the effect of natural jade.
Description
Technical field:
The present invention relates to ceramic tile fabricating technology field, refer in particular to the technical process that a kind of making can produce the ceramic tile of natural jade effect.
Background technology:
Along with the raising of people to the standard of living pursuit, the building decoration stupalith is for pursuing natural stype, in the manufacturing processed of ceramic product, different processing treatment is carried out on its surface, as forming natural decorative effects such as bag, flowing water line, wood grain by technologies such as mould compacting or glazings, but these processing, treatment process all have fairly obvious artifact, make surface variation dullness, the texture texture of ceramic product not true to nature, stiff, can not embody natural stype true to nature.
Summary of the invention:
The objective of the invention is to overcome the deficiencies in the prior art part, provide a kind of making can produce the technical process of the ceramic tile of natural jade effect.
For achieving the above object, technical scheme provided by the invention is: it includes the preparation of powder at the bottom of the preparation of translucent material and the versicolor brick, translucent material formula consists of hypothermia grait 70% (weight), low temperature sodium 10% (weight), rinsed black clay 20% (weight), the chemical ingredients of this prescription requires: Al2O3 24%-19% (weight), SiO2 68%-63% (weight), MgO＜0.5% (weight), CaO＜1% (weight), Fe2O3＜1% (weight), TiO2＜0.1% (weight), K2O＜2% (weight), Na2O＞5% (weight), IL＜4% (weight), concrete technical process is:
The preparation of a, translucent material, (1) hypothermia grait, low temperature sodium, rinsed black clay are by the prescription weight percentage, shovel the feeding machine of expecting to weigh through forklift and after belt is conveyed into ball milling, added water for ball milling 11～13 hours, tailing over of moil fineness reaches 1.2%-1.4% (weight), flow velocity 16-36 second, degree Beaume 57/63Be, proportion 1.65-1.68g/ml moisture content 37%-39% (weight), after make qualified translucent mud; (2) translucent material mud is made the powder that moisture content is 8.5%-9.0% through the spray tower drying, grain composition be 20 orders above＜0.5%, 20 order-40 order 15%-19%, 60 orders-100 order＜23%, 100 are following＜8.0% translucent material after feed box standby;
The preparation of powder at the bottom of b, the versicolor brick, (1) high temperature sand, hypothermia grait, middle temperature sandstone, washing mud, raw ore mud, kaolin, water and add different ceramic pigments respectively and the chemical industry material, through 11～13 hours ball millings, obtain qualified various mud after making various mud sieve, (2) various color slurries make qualified various toners through the spray tower drying;
C, granulation process, (1) the translucent material that moisture content and grain composition are qualified and other shades of colour powder are polished into tiny micro mist through shredder and claim to deliver on the conveying belt from level to level in proportion by belt, after putting down by the roll-in of 0-1Pa stainless steel pressure then, material is sent into Revolution Per Minute 5-30 commentaries on classics pair roller tablets press be pressed into cake, be broken into 2～8 order particles and cross 5～20 orders sieve that shakes, after making qualified particle, particle being tiled, (moisture content is 32%-38% (weight) to screen cloth through filtering once again, proportion is 1.00-1.75g/ml, flow velocity is 16-33 second) shades of colour mud, once (moisture content is 35%-37% (weight) to dry pouring again through 100 ℃-200 ℃ dryings, proportion is 1.65-1.75g/ml, flow velocity is translucent slurry 16-33 second), being dried to moisture content through 100 ℃-200 ℃ again is that 11.5%-13.5% is qualified particle;
D, press distributing technique, deliver to press liftout case after the particle made and the qualified powder precentagewise of shades of colour required to prepare material, adjust to a part of blanking amount accurately by cloth truck cylinder respectively with other each color material and fall on the grid and send material to the framed adobe that is pressed into by each section of computer control grid speed;
E, the adobe that is pressed into enter dry kiln 50 ℃-200 ℃ 0.5-1.5 hour oven dry of process down.Going out dry back also has at blank temperature and spends the wire mark flower under 50 ℃-55 ℃.Ooze floral material 100-120 order flower net and various ceramic intermingling flower colour material and permeate agent are arranged, drench 40-90g water respectively through a plurality of water tanks after printed the spending, enter kiln after baking was dried in 20-60 minute down through 50 ℃-100 ℃ of dry kilns again and burn till water-intake rate＜0.1% for 1200 ℃; Firing period 60-120 minute;
F, the complete vitreous brick of the natural jade brick after will burning till through edging, slightly throw, thin throwing, chamfering, glazing, drying, wax, classification, packing warehouse-in.
After the present invention adopted technique scheme, the ceramic tile of producing produced natural jade effect very true to nature on the surface of the matrix of ceramic tile.
Embodiment:
The present invention is described further below in conjunction with a preferred embodiment and accompanying drawing thereof, and transparent material formulation is determined:
A, raw material are chosen requirement
1, translucent material formula is made up of hypothermia grait 70% (weight) low temperature sodium 10% (weight) rinsed black clay 20% (weight);
2, the requirement of translucent material formula Chemical Composition: Al2O3 24%-19% (weight) SiO268%-63% (weight), MgO＜0.5% (weight), CaO＜1% (weight), Fe2O3＜1% (weight), TiO2＜0.1% (weight), K2O＜2% (weight), Na2O＞5% (weight), IL＜4% (weight).
3, choosing single starting material chemical constitution requires: 1., hypothermia grait, stone Al2O3 22-17% (weight), SiO2 70-65% (weight), MgO＜0.2% weight), CaO＜1% (weight), Fe2O3＜1% (weight), TiO2＜0.1% (weight), K2O＜2% (weight) Na2O＞7% (weight), IL＜2% (weight); 2., washing mud: Al2O3 39%-18% (weight), SiO2 67%-50% (weight), Fe2O3＜2% (weight), IL＜8%-14% (weight).
The starting material that B, natural jade base bed material and other powder formulation are formed are chosen requirement
1, natural jade base backing material formula is made up of high temperature sand 5-15% weight, middle temperature sand 10-20%, hypothermia grait 63-47%, mud 20-27% weight;
2, the chemical constitution of natural jade base bed material and other batching:
Al2O3 18%-23% (weight) SiO2 65%-70% (weight) MgO 1% (weight)
CaO＜1% (weight) Fe2O3＜1% (weight) TiO2＜1% (weight)
K2O＞1% (weight) Na2O＞3% (weight) IL＜5% (weight)
3, the single raw material of natural jade bed material blank is chosen the Chemical Composition requirement:
1., mud class (raw ore mud, washing mud, kaolin) chemical constitution:
Al2O3 18%-39% (weight) SiO2 50%-67% (weight) Fe2O3＜2% (weight)
IL＜8-14% (weight)
2., hypothermia grait class Chemical Composition composition requirement
Al2O316%-25% (weight) SiO260%-75% (weight) CaO+MgO
＜2% (weight) Fe2O3+TiO2＜1.5% (weight)
Low temperature sandstone: K2O+Na2O＞6.0% (weight) IL＜4% (weight)
In warm sandstone: K2O+Na2O＞6.0% (weight) IL＜7% (weight)
3., high temperature sand Chemical Composition composition requirement
Al2O3＞20% (weight) SiO2 55%-75% (weight) CaO+MgO＜2% (weight)
Fe2O3+TiO2＜0.5% (weight) K2O+Na2O＞3.0% (weight)
IL＜7% (weight)
4., stone class Chemical Composition composition requirement:
Al2O3 14-22% (weight) SiO2 65%-76% (weight) CaO+MgO＜2% (weight)
Fe2O3＜1.2% (weight) K2O+Na2O＞5.0% (weight) IL＜3.0% (weight) C, the various colorants of ceramic batch and pottery ooze spends various colorants, after above material all meets translucent material and adobe bed material Chemical Composition composition requirement, weigh with forklift shovel material by prescription per-cent.
Two, the technological process of production
A, the translucent material of natural jade are made up of raw materials such as hypothermia grait, low fire stons, washing mud, raw ore kaolin.Make translucent powder through following operation.
(1) hypothermia grait, low fire stons, washing mud, raw ore kaolin etc. are by the prescription weight percentage, add water for ball milling 11 hours after belt is conveyed into ball milling through the forklift shovel material feeding machine that weighs.Moil fineness reaches 1.2%-1.4% (weight), flow velocity 16-36 second, degree Beaume 57/63Be, proportion 1.65-1.68g/ml moisture content 37%-39% (weight), after make qualified translucent mud.
(2) to make moisture content through the spray tower drying be 8.5%-9.0% for translucent material mud, grain composition be 20 orders above＜0.5%; (weight) 20 orders-40 order 1 5%-19%; (weight) 60 orders-100 order＜23%; (weight) below 1 00＜the translucent material of 8.0% (weight) after feed box standby.
B, natural jade brick bed material and other pale yellow material, deep yellow material, extra white material are made up of high temperature sand, hypothermia grait, middle temperature sand, washing mud, raw ore mud, kaolin and various ceramic pigment, make the shades of colour powder through following operation.
(1) high temperature sand, hypothermia grait, middle temperature sandstone, washing mud, raw ore mud, kaolin, water and add different ceramic pigments respectively and the chemical industry material through 11 hours ball millings, make various mud and cross 250 mesh sieves, tail over to reach 1.2%-1.4%; (weight) moisture content 35-38%; (weight) flow velocity 16-36 second; Baume concentration 57/63Be; The qualified various mud of proportion 1.65-1.75g/ml.
(2) various color slurries make water content 6.2%-6.7% through the spray tower drying; More than weight particles grating 20 orders＜0.5%; (weight) 20 orders-40 order 15%-17%; (weight) 60 orders-100 order＜23%; (weight) 100 orders are following＜the qualified various toners of 8.0% (weight).
C, granulation process
It is that 60 orders are through last 4%-8% that the translucent material that moisture content and grain composition are qualified and other shades of colour powder are polished into grain composition through shredder; (weight) 60-100 order 8%-14%; (weight) 100-200 order 15%-20%; (weight) 200 orders are following to be claimed by belt and brick speed is delivered in proportion on the conveying belt from level to level for the tiny micro mist of 62%-70%, fabric thickness 5mm-50mm 0-1Pa stainless steel pressure roll-in then sends per minute 5-30 after flat to and changes the pair roller granulation and be pressed into cake and be broken into 2～8 order particles again, crosses the 5-20 order sieve that shakes.Surplus dressing sieve is fallen to make qualified particle.After the screen cloth that again particle tiled be 32%-38% (weight) through filtering a moisture content; Proportion is 1.00-1.75g/ml; Flow velocity is the 16-33 shades of colour mud of second, and drenching a moisture content again through 100 ℃-200 ℃ dry oven dry is 35%-37% (weight); Proportion is 1.65-1.75g/ml; Flow velocity is translucent slurry 16-33 second.Being dried to moisture content through 100 ℃-200 ℃ again is that 11.5%-13.5% (weight) is qualified particle.
D, press distributing technique
The qualified powder precentagewise of particle of making and shades of colour requires to prepare material and delivers to press liftout case.Adjusting to a part of blanking amount accurately by cylinder respectively with other each color material falls on the grid and sends material to the framed adobe that is pressed into by each section of computer control grid brick speed.
E, the adobe that is pressed into enter dry kiln and dry for a short time at 50 ℃ of-200 ℃ of following 0.5-1.5.When also having, blank temperature spends the wire mark flower under 45 ℃-65 ℃ after going out drying.Oozing floral material has 80-120 order flower net and various ceramic intermingling flower colour material and permeate agent, drenches 40-90g water respectively through four water tanks after printed the spending, and enters kiln after baking was dried in 20-60 minute down through 50 ℃-100 ℃ of dry kilns again and burns till water-intake rate＜0.1% for 1200 ℃; (weight) firing period 60-120 minute.
F, the complete vitreous brick of the natural jade brick after will burning till through edging, slightly throw, thin throwing, chamfering, glazing, drying, wax, classification, packing warehouse-in.
The embodiment of the above is preferred embodiment of the present invention only, is not to limit practical range of the present invention with this, so the equivalence that all shapes according to the present invention, structure and principle are done changes, all should be covered by in protection scope of the present invention.
Claims (1)
1, making can produce the technical process of the ceramic tile of natural jade effect, include the preparation of powder at the bottom of the preparation of translucent material and the versicolor brick, it is characterized in that: translucent material formula consists of hypothermia grait 70% (weight), low temperature sodium 10% (weight), rinsed black clay 20% (weight), the chemical ingredients of this prescription requires: Al2O3 24%-19% (weight), SiO268%-63% (weight), MgO＜0.5% (weight), CaO＜1% (weight), Fe2O3＜1% (weight), TiO2＜0.1% (weight), K2O＜2% (weight), Na2O＞5% (weight), IL＜4% (weight), concrete technical process is:
The preparation of a, translucent material, (1) hypothermia grait, low temperature sodium, rinsed black clay are weighed by prescription per-cent, shovel the feeding machine of expecting to weigh through forklift and after belt is conveyed into ball milling, added water for ball milling 11～13 hours, the tailing over of moil fineness makes qualified translucent mud after reaching 1.2%-1.4% (weight), flow velocity 16-36 second, degree Beaume 57/63Be, proportion 1.65-1.68g/ml, moisture content 37%-39% (weight); (2) translucent material mud through the spray tower drying make moisture content be 8.5%-9.0%, grain composition be 20 orders above＜0.5%, 20 order-40 order 15%-19%, 60 orders-100 order＜23%, 100 are following＜8.0% translucent material after feed box standby;
The preparation of powder at the bottom of b, the versicolor brick, (1) high temperature sand, hypothermia grait, middle temperature sandstone, washing mud, raw ore mud, kaolin, water and add different ceramic pigments respectively and the chemical industry material, through 11～13 hours ball millings, obtain qualified various mud after making various mud sieve, (2) various color slurries make qualified various toner through the spray tower drying;
C, granulation process, the translucent material that moisture content and grain composition are qualified and other shades of colour powder are polished into tiny micro mist through shredder and claim to deliver on the conveying belt in proportion from level to level by belt, change the pair roller tablets press and be pressed into cake and be broken into 2～8 order particles to enter per minute 5-30 by the flat back of 0-1Pa stainless steel pressure roll-in then, cross 5～20 orders sieve that shakes, after surplus dressing sieve fallen to make qualified particle, particle being tiled, (moisture content is 32%-38% (weight) to screen cloth through filtering once again, proportion is 1.00-1.75g/ml, flow velocity is 16-33 second) shades of colour mud, once (moisture content is 35%-37% (weight) to dry pouring again through 100 ℃-200 ℃ dryings, proportion is 1.65-1.75g/ml, flow velocity is 16-33 second) translucent slurry, be dried to the qualified particle that moisture content is 11.5%-13.5% (weight) through 100 ℃-200 ℃ again;
D, press distributing technique, made and delivered to press liftout case after the qualified powder precentagewise of particle and shades of colour requires to prepare material, adjust to accurate blanking amount brick speed by cloth truck cylinder respectively with other each color powder and fall on the grid for a part, send material to the framed adobe that is pressed into by each section of computer control grid speed;
E, be pressed into adobe enter dry kiln 50 ℃-200 ℃ down through 0.5-1.5 hour oven dry, dry back also has at blank temperature spends the wire mark flower under 45 ℃-65 ℃.Ooze floral material 80-120 order flower net and various ceramic intermingling flower colour material and permeate agent are arranged, drench 40-90g water respectively through a plurality of water tanks after printed the spending, enter kiln through oven dry in 20-60 minute down for 50 ℃-100 ℃ through dry kiln again and burn till water-intake rate＜0.1%, firing period 60-120 minute for 1200 ℃;
F, the complete vitreous brick of the natural jade after will burning till through edging, slightly throw, thin throwing, chamfering, glazing, drying, wax, classification, packing warehouse-in.
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|---|---|---|---|
| CN 200510034598 CN1699269A (en) | 2005-05-17 | 2005-05-17 | Process for making tile with natural jade effect |
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| CN 200510034598 CN1699269A (en) | 2005-05-17 | 2005-05-17 | Process for making tile with natural jade effect |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101063368B (en) * | 2006-04-29 | 2011-06-22 | 霍镰泉 | Method for manufacturing high Intensity ceramic tile |
| CN1990424B (en) * | 2005-12-29 | 2011-09-07 | 关润启 | Production method for pseudo-cloth ceramic products |
| CN101157542B (en) * | 2007-09-27 | 2011-10-05 | 广东金意陶陶瓷有限公司 | Production technique for ceramic title having semitransparent reflecting decorative surface |
| CN101381234B (en) * | 2008-10-17 | 2012-06-27 | 褚凤民 | Method for producing glass and ceramics waterstone building decorative sheet material |
| CN102674818A (en) * | 2012-06-06 | 2012-09-19 | 宁波泰格尔陶瓷有限公司 | Method for preparing aluminum oxide ceramics through infiltrating body |
| CN104723783A (en) * | 2015-03-20 | 2015-06-24 | 余乐恩 | Ceramic twisted-plate process |
| CN111943689A (en) * | 2020-09-03 | 2020-11-17 | 东莞信柏结构陶瓷股份有限公司 | Preparation method of multicolor ceramic product and multicolor ceramic product |
-
2005
- 2005-05-17 CN CN 200510034598 patent/CN1699269A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1990424B (en) * | 2005-12-29 | 2011-09-07 | 关润启 | Production method for pseudo-cloth ceramic products |
| CN101063368B (en) * | 2006-04-29 | 2011-06-22 | 霍镰泉 | Method for manufacturing high Intensity ceramic tile |
| CN101157542B (en) * | 2007-09-27 | 2011-10-05 | 广东金意陶陶瓷有限公司 | Production technique for ceramic title having semitransparent reflecting decorative surface |
| CN101381234B (en) * | 2008-10-17 | 2012-06-27 | 褚凤民 | Method for producing glass and ceramics waterstone building decorative sheet material |
| CN102674818A (en) * | 2012-06-06 | 2012-09-19 | 宁波泰格尔陶瓷有限公司 | Method for preparing aluminum oxide ceramics through infiltrating body |
| CN102674818B (en) * | 2012-06-06 | 2014-04-09 | 宁波泰格尔陶瓷有限公司 | Method for preparing aluminum oxide ceramics through infiltrating body |
| CN104723783A (en) * | 2015-03-20 | 2015-06-24 | 余乐恩 | Ceramic twisted-plate process |
| CN111943689A (en) * | 2020-09-03 | 2020-11-17 | 东莞信柏结构陶瓷股份有限公司 | Preparation method of multicolor ceramic product and multicolor ceramic product |
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