CN1663978A - Process for preparing polycarbonate with optical activity - Google Patents

Process for preparing polycarbonate with optical activity Download PDF

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CN1663978A
CN1663978A CN 200510046092 CN200510046092A CN1663978A CN 1663978 A CN1663978 A CN 1663978A CN 200510046092 CN200510046092 CN 200510046092 CN 200510046092 A CN200510046092 A CN 200510046092A CN 1663978 A CN1663978 A CN 1663978A
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optically active
preparation
salt
polycarbonate
catalyst
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吕小兵
张英菊
王辉
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Dalian University of Technology
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Dalian University of Technology
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Abstract

The invention provides a method for preparing polycarbonate with optical activity by catalyzing asymmetric alternative copolymerization with racemic oxiraneic hydrocarbon and carbon dioxide, employing bi-component catalyst with chirality catalyzing the antimer of the racemic oxiraneic hydrocarbon selectively at the temperature of 0~80 DEG C, and copolymarizating with carbon dioxide to preparepolycarbonate with optical activity. The bi-component catalyst consists of host catalyst, the chirality quadridentate schiff bases metallic complexe, SalenMX; and the catalyst promoter, the salt of R1R23YX1 or (R13P)2YX1, with the proportion in moles 0.2~10:1. The proportion between catalyst and oxiranic hydrocarbon is 1:500~10000 in moles, the initial pressure of carbon dioxide is 0.1~4.0 Mpa, and the reacting for 0.5~24 hours. The method is characterized by the temperate reaction condition and the simple process; the simple synthesis of the chirality catalyst and low production cost and high reactive and suitable for industrial application.

Description

The preparation method of optically active polycarbonate
Technical field
The present invention relates to the comparatively gentle method for preparing optically active polycarbonate of a kind of efficient, easy, reaction conditions.
Background technology
Carbonic acid gas is the main gas that causes Greenhouse effect, and it is again one of carbon source the abundantest on the earth simultaneously.The chemical fixation of carbonic acid gas is an important research field of Green Chemistry.Wherein, utilizing a main direction of carbonic acid gas is to be raw material and epoxy alkane copolymerization polycarbonate under the effect of catalyzer with it.This superpolymer both can photodegradation, and was also biodegradable; The performance that also has good blocking oxygen and water simultaneously.Therefore, polycarbonate can be used as engineering plastics, biodegradable nonpollution material, disposable medicine and packaging material for food, tackiness agent and matrix material etc.Optically active polycarbonate is expected in this high-tech area of optical selective biomaterial important application is arranged.
The patent report for preparing polycarbonate about carbonic acid gas and epoxy alkane copolymerization is arranged at present much both at home and abroad.Obtain molecular weight as U.S. Pat 3585168, US 3900424 and US 3953383 usefulness based on the bicomponent catalyst of zinc alkyl(s) and be higher than 20000 polycarbonate, urethane and polyethers.Day disclosure laid-open patent JP 02142824 and JP 02575199 adopt expensive metalloporphyrin complex catalysis carbonic acid gas and epoxy alkane polycarbonate synthesis, catalytic efficiency reaches 103 ~ 104 gram polymkeric substance/mol catalysts, but polymericular weight has only about 5000, and the reaction times needs more than 10 days.Chinese patent application CN 89100701.6 and CN 91109459.8 disclose the bimetallic catalytic system of polymkeric substance load anion binding, also can obtain the catalytic efficiency of 104 gram polymkeric substance/mol catalysts, but carrier is difficult to separate with the polycarbonate that generates.Chinese patent application CN 98125654.6, CN 00136189.9 and CN03105023.9 have reported that zinc alkyl(s)/glycerine/rare-earth salts three-element catalytic system is used to prepare molecular weight and is higher than 20000 polycarbonate, and alternating structure is greater than 95%.At U.S. Pat 6133402 and J.Am.Chem.Soc., (2002,124,14284) in, Coates has described a kind of highly active single-activity point organic zinc catalyzer, the catalytic activity of its catalysis carbonic acid gas and propylene oxide reaction is up to 235 product of moles/mol catalyst hour, obtains molecular weight between 20000 ~ 40000 and be the poly-propylene carbonate of narrow distribution, but also produces 13 ~ 25% cyclic carbonate propylene ester by product synchronously.
There is low, the long reaction time of catalyst activity mostly in above-mentioned preparation polycarbonate method, and pressure is higher, and needs organic solvent; It is lower to supervene in cyclic carbonate by product or the polymerisate carbonate unit; Problems such as product and catalyst separating difficulty.What is more important, these documents do not relate to the synthetic of optically active polycarbonate as yet.
Summary of the invention
Purpose of the present invention just provide a kind of under low pressure or middle pressure selectivity catalysis racemation epoxy alkane and carbon dioxide reaction directly prepare the method for optically active polycarbonate.
Technical scheme of the present invention is, as reactant, the asymmetric copolyreaction of bicomponent catalyst selectivity catalysis by chirality prepares respective optical activity polycarbonate with the racemation epoxy paraffins mixture that contains dextrorotation (R) and left-handed (S) and carbonic acid gas.Can represent with following reaction formula:
The used bicomponent catalyst of this method is by Primary Catalysts chirality tetradentate schiff base metal complexes SalenMX and promotor R 1R 2 3YX 1Or (R 1 3P) 2YX 1Salt form.
The present invention, is Primary Catalysts and is R with the chemical formula with chirality tetradentate schiff base metal complexes SalenMX as reactant with racemation epoxy alkane and carbonic acid gas 1R 2 3YX 1Or (R 1 3P) 2YX 1Salt be promotor when carrying out the catalytic selectivity copolyreaction, help, the mol ratio of Primary Catalysts is 0.2~10: 1, Primary Catalysts and epoxy alkane mol ratio are 1: 500~10000; CO 2Original pressure be 0.1~4.0MPa; Temperature of reaction is 0~80 ℃; Reacted 0.5~24 hour.
The general structure of used reactant racemation epoxy alkane is during the preparation optically active polycarbonate:
Wherein R is CH 3, CH 2Cl, CH 2CH 3, Ph, CH 2(CH 2) nCH 3Or CH 2(CH 2) nCHCH 2, wherein n is 1~12.
The general structure of used Primary Catalysts chirality tetradentate schiff base metal complexes SalenMX is during the preparation optically active polycarbonate:
Figure A20051004609200062
In the formula: M is Fe 3+, Co 3+, Ni 3+, Cr 3+, Mn 3+, Al 3+Or Ru 3+Trivalent metal ion; R 1, R 2Be H, C 1~C 6Alkyl, C 1~C 6Alkoxyl group, Cl, Br or NO 2Group; R 3, R 4For-(CH 2) 4-, CH 3, Ph or-CH 2N (R) CH 2-, wherein R is H, C 1~C 6Alkyl; X is Cl -1, Br -1, I -1, NO 3 -1, CH 3COO -1, ClO -1, BF 4 -1, BPh 4 -1Or N 3 -1The monovalence negative ion.
In the Primary Catalysts, with metal ions M coordinate chirality tetradentate schiff base be by halogen, nitro, C by 3,5 1~C 6Salicylic aldehyde that the alkoxyl group or the tertiary butyl replace and the reaction of chiral diamine compounds make.
The chiral diamine compounds be (1R, 2R)-cyclohexanediamine, (1S, 2S)-cyclohexanediamine, (1R, 2R)-diphenyl ethylene diamine, (1S, 2S)-diphenyl ethylene diamine, (R)-1,2-propylene diamine or (S)-1, the 2-propylene diamine, (3R, 4R)-Domistan or (3S, 4S)-Domistan.Here, R represents dextrorotation in the bracket, and S represents left-handed, the position of numeral chiral carbon.
The general formula of promotor is R 1R 2 3YX 1Or (R 1 3P) 2YX 1Salt, in the formula: R 1Be C 1~C 16Alkyl, R 2Be C 1~C 6Alkyl or phenyl; Y is nitrogen, phosphorus or arsenic element; X 1Be Cl -1, Br -1, I -1, NO 3 -1, CH 3COO -1, ClO 4 -1, BF 4 -1, BPh 4 -1Or N 3 -1The monovalence negative ion.
Quaternary ammonium salt is Tetrabutyl amonium bromide, tetrabutylammonium chloride, tetrabutylammonium iodide, tetrabutyl ammonium azide, 4-propyl bromide, tetraethylammonium bromide, benzyl tributyl ammonium chloride, benzyl tributyl brometo de amonio, two-triphenyl phosphorus brometo de amonio, two-triphenyl phosphorus ammonium chloride, two-triphenyl phosphorus ammonium iodide or two-triphenyl phosphorus ammonium azide; Quaternary alkylphosphonium salt is butyl triphenyl phosphonium bromide, butyl triphenyl phosphonium iodide, butyl triphenyl phosphonium chloride, propyl group three phenyl phosphonium bromides; Season, arsine salt was the tetrabutyl phosphonium bromide arsine.
The chiral schiff base part that the present invention is used and the synthetic method of metal complexes thereof be referring to document: J.F.Larrow, E.N.Jacobsen, Y.Gao, et al., J.Org.Chem., 1994,59,1939; S.E.Schaus, B.D.Brandes, J.F.Larrow, et al., J.Am.Chem.Soc., 2002,124,1307.
The present invention relatively has the following advantages with the method that the document of reporting prepares polycarbonate:
(1) reaction conditions gentleness, process is easy;
(2) catalyst activity height, polymerisate selectivity height;
(3) the polycarbonate alternating structure is higher than 99%, has optical activity, and molecular weight distribution is narrower and adjustable;
(4) need not to add any organic solvent.
Embodiment
Embodiment 1
In effective volume is to add in the following order under envrionment temperature in the stainless steel autoclave of 75ml: 0.1 * 10 -3(1R, 2R) SalenCoX (sees structural formula, R in the formula to the mole chirality 1=R 2= tBu, R 3, R 4For-(CH 2) 4-, X is 2, the 2, 4-dinitrophenol negative oxygen ion), 0.1 * 10 -3The mole tetrabutylammonium iodide, 0.2 mole of propylene oxide feeds carbon dioxide then and keeps the 2.0MPa constant voltage.Temperature is controlled at 25 ℃, stir reaction down after 4 hours in magnetic, slowly bleed off unreacted carbonic acid gas in the autoclave, decompression is down with collecting unreacted propylene oxide in-20 ℃ of cold-traps, add a certain amount of methyl alcohol/chloroform mixture then and make the superpolymer dissolving, add a large amount of ether sedimentations again and go out polycarbonate.Filter, and with the ether washing for several times, vacuum-drying obtains the poly-propylene carbonate white solid of 7.5 grams to constant weight.Molecular-weight average by this polymkeric substance of gel permeation chromatography is 28900, and molecular weight distribution is 1.35; Carry out it with Varian INOVA-400MHz nuclear magnetic resonance analyser 1H-NMR characterizes, and finds that its alternating structure is higher than 99%.This poly-propylene carbonate is dissolved in the tetrahydrofuran (THF), is degraded to cyclic carbonate propylene ester with trimethyl carbinol lithium, (30m * 0.25mm * 0.25mm) its e.e. value of mensuration is 45% on the HP6890 chromatogram by γ-butyl modification beta-cyclodextrin gas chromatographic column.
Embodiment 2
With embodiment 1 in the same equipment that uses, under the same conditions, just replace tetrabutylammonium iodide with tetrabutyl ammonium azide.After 4 hours, obtain the poly-propylene carbonate of 9.0 grams 25 ℃ of reactions, its molecular weight is 36300, and molecular weight distribution is 1.47, and carbonate unit is higher than 99% in the polymkeric substance, and the e.e. value is 45%.
Embodiment 3
With embodiment 1 in the same equipment that uses, under the same conditions, just replace tetrabutylammonium iodide with tetra-n-butyl ammonium bromide.After 4 hours, obtain the poly-propylene carbonate of 7.9 grams 25 ℃ of reactions, its molecular weight is 31500, and molecular weight distribution is 1.41, and carbonate unit is higher than 99% in the polymkeric substance, and the e.e. value is 47%.
Embodiment 4
With embodiment 1 in the same equipment that uses, under the same conditions, just with two-triphenyl phosphorus brometo de amonio replacement tetrabutylammonium iodide.After 4 hours, obtain the poly-propylene carbonate of 9.5 grams 25 ℃ of reactions, its molecular weight is 33400, and molecular weight distribution is 1.38, and carbonate unit is higher than 99% in the polymkeric substance, and the e.e. value is 41%.
Embodiment 5
With embodiment 1 in the same equipment that uses, under the same conditions, just change temperature of reaction into 40 ℃ by 25 ℃, after reacting 3 hours under this temperature, obtain the poly-propylene carbonate of 8.2 grams, its molecular weight is 28100, and molecular weight distribution is 1.29, carbonate unit is higher than 99% in the polymkeric substance, and the e.e. value is 43%.
Embodiment 6
With embodiment 3 in the same equipment that uses, under the same conditions, just with (1S, 2S) SalenCo (CCl 3COO) replace (1R, 2R) SalenCo (CCl 3COO).After 4 hours, obtain the poly-propylene carbonate of 6.6 grams 25 ℃ of reactions, its molecular weight is 30900, and molecular weight distribution is 1.37, and carbonate unit is higher than 99% in the polymkeric substance, and the e.e. value is 54%.
Embodiment 7
With embodiment 1 in the same equipment that uses, under the same conditions, just change pressure carbon dioxide into 0.4MPa by 2.0MPa.After 4 hours, obtain the poly-propylene carbonate of 6.5 grams 25 ℃ of reactions, its molecular weight is 27900, and molecular weight distribution is 1.39, and carbonate unit is higher than 99% in the polymkeric substance, and the e.e. value is 47%.
Embodiment 8
With embodiment 1 in the same equipment that uses, under the same conditions, just replace tetrabutylammonium iodide with the butyl triphenyl phosphonium bromide.After 5 hours, obtain the poly-propylene carbonate of 5.7 grams 25 ℃ of reactions, its molecular weight is 25800, and molecular weight distribution is 1.19, and carbonate unit is higher than 99% in the polymkeric substance, and the e.e. value is 51%.
Embodiment 9
With embodiment 1 in the same equipment that uses, under the same conditions, just with 1,2-butylene oxide ring replacement propylene oxide., obtain 8.5 grams and gather 1 after 8 hours 25 ℃ of reactions, the 2-butylene, its molecular weight is 19500, and molecular weight distribution is 1.21, and carbonate unit is higher than 99% in the polymkeric substance, and its e.e. value is 47%.
Embodiment 10
With embodiment 3 in the same equipment that uses, under the same conditions, just replace propylene oxide with the cyclohexene ring oxide compound., obtain 9.3 grams and gather 1 after 15 hours 80 ℃ of reactions, the 2-butylene, carbonate unit surpasses 99% in the polymkeric substance.
Embodiment 11
With embodiment 1 in the same equipment that uses, under the same conditions, just with (1R, 2R) SalenCoX ((R 1=R 2= tBu, R 3, R 4For-CH 2N (H) CH 2-, X is 2, the 2, 4-dinitrophenol negative oxygen ion) be Primary Catalysts, two-triphenyl phosphorus ammonium azide is a promotor.After 3 hours, obtain the poly-propylene carbonate of 9.6 grams 25 ℃ of reactions, its molecular weight is 41900, and molecular weight distribution is 1.35, and carbonate unit surpasses 99% in the polymkeric substance, and the e.e. value is 48%.
Embodiment 12
With embodiment 1 in the same equipment that uses, under the same conditions, just with (1R, 2R) SalenCrCl ((R 1=R 2= tBu, R 3, R 4For-CH 2N (H) CH 2-) be Primary Catalysts, two-triphenyl phosphorus ammonium azide is a promotor.After 6 hours, obtain the poly-propylene carbonate of 7.1 grams 25 ℃ of reactions, its molecular weight is 30900, and molecular weight distribution is 1.25, and carbonate unit surpasses 99% in the polymkeric substance.
Embodiment 13
With embodiment 1 in the same equipment that uses, under the same conditions, just with (1R, 2R) SalenAlCl ((R 1=R 2= tBu, R 3, R 4For-(CH 2) 4-) be Primary Catalysts, two-triphenyl phosphorus ammonium azide is a promotor.After 8 hours, obtain the poly-propylene carbonate of 5.1 grams 25 ℃ of reactions, its molecular weight is 14900, and molecular weight distribution is 1.29, and carbonate unit surpasses 99% in the polymkeric substance, and the e.e. value is 33%.

Claims (6)

1, a kind of preparation method of optically active polycarbonate is characterized in that, be with racemation epoxy alkane and carbonic acid gas as reactant, be Primary Catalysts and be R with chirality tetradentate schiff base metal complexes SalenMX with the chemical formula 1R 2 3YX 1Or (R 1 3P) 2YX 1Salt be promotor, when carrying out the catalytic selectivity copolyreaction, help, the mol ratio of Primary Catalysts is 0.2~10: 1; Primary Catalysts and epoxy alkane mol ratio are 1: 500~10000; CO 2Original pressure be 0.1~4.0MPa; Temperature of reaction is 0~80 ℃; Reacted 0.5~24 hour.
According to the preparation method of the described a kind of optically active polycarbonate of claim 1, it is characterized in that 2, the general structure of described racemation epoxy alkane is:
Wherein R is CH 3, CH 2Cl, CH 2CH 3, Ph, CH 2(CH 2) nCH 3Or CH 2(CH 2) nCHCH 2, wherein n is 1~12.
According to the preparation method of the described a kind of optically active polycarbonate of claim 1, it is characterized in that 3, the general structure of described Primary Catalysts chirality tetradentate schiff base metal complexes SalenMX is:
In the formula: M is Fe 3+, Co 3+, Ni 3+, Cr 3+, Mn 3+, Al 3+Or Ru 3+Trivalent metal ion; R 1, R 2Be H, C 1~C 6Alkyl, C 1~C 6Alkoxyl group, Cl, Br or NO 2Group; R 3, R 4For-(CH 2) 4-, CH 3, Ph or-CH 2N (R) CH 2-, wherein R is H, C 1~C 6Alkyl; X is Cl -1, Br -1, I -1, NO 3 -1, CH 3COO -1, ClO 4 -1, BF 4 -1, BPh 4 -1Or N 3 -1The monovalence negative ion.
4, according to the preparation method of the described a kind of optically active polycarbonate of claim 1, it is characterized in that, in the described Primary Catalysts, with metal ions M coordinate chirality tetradentate schiff base be by halogen, nitro, C by 3,5 1~C 6Salicylic aldehyde that the alkoxyl group or the tertiary butyl replace and the reaction of chiral diamine compounds make.
5, according to the preparation method of the described a kind of optically active polycarbonate of claim 4, it is characterized in that, described chiral diamine compounds be (1R, 2R)-cyclohexanediamine, (1S, 2S)-cyclohexanediamine, (1R, 2R)-diphenyl ethylene diamine, (1S, 2S)-and diphenyl ethylene diamine, (R)-1,2-propylene diamine, (S)-1,2-propylene diamine, (3R, 4R)-Domistan or (3S, 4S)-Domistan.
According to the preparation method of the described a kind of optically active polycarbonate of claim 1, it is characterized in that 6, described promotor is that general formula is R 1R 2 3YX 1Or (R 1 3P) 2YX 1Salt, in the formula: R 1Be C 1~C 16Alkyl, R 2Be C 1~C 6Alkyl or phenyl; Y is nitrogen, phosphorus or arsenic element; X 1Be Cl -1, Br -1, I -1, NO 3 -1, CH 3COO -1, ClO 4 -1, BF 4 -1, BPh 4 -1Or N 3 -1The monovalence negative ion.Quaternary ammonium salt is Tetrabutyl amonium bromide, tetrabutylammonium chloride, tetrabutylammonium iodide, tetrabutyl ammonium azide, 4-propyl bromide, tetraethylammonium bromide, benzyl tributyl ammonium chloride, benzyl tributyl brometo de amonio, two-triphenyl phosphorus brometo de amonio, two-triphenyl phosphorus ammonium chloride, two-triphenyl phosphorus ammonium iodide or two-triphenyl phosphorus ammonium azide; Quaternary alkylphosphonium salt is butyl triphenyl phosphonium bromide, butyl triphenyl phosphonium iodide, butyl triphenyl phosphonium chloride, propyl group three phenyl phosphonium bromides; Season, arsine salt was the tetrabutyl phosphonium bromide arsine.
CN 200510046092 2005-03-21 2005-03-21 Process for preparing polycarbonate with optical activity Pending CN1663978A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100355804C (en) * 2006-03-06 2007-12-19 浙江大学 Method for preparing high-molecular-weight polycarbonate
CN104059221A (en) * 2013-07-01 2014-09-24 郑州裕昌有机硅化工有限公司 Polycarbonate with optical activity and preparation method thereof
CN105566623A (en) * 2016-03-09 2016-05-11 中国科学院长春应用化学研究所 Polycarbonate material and preparation method thereof
CN106543423A (en) * 2016-11-25 2017-03-29 河南大学 Fatty poly-ester carbonate composite and preparation method thereof
CN106543424A (en) * 2016-11-25 2017-03-29 河南大学 A kind of poly (propylene carbonate)/POSS hybrid materials and preparation method thereof
CN109456471A (en) * 2018-07-31 2019-03-12 大连理工大学 A kind of method of simultaneously synthesizing chiral polyester and the chiral end position epoxyalkane of reservation

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100355804C (en) * 2006-03-06 2007-12-19 浙江大学 Method for preparing high-molecular-weight polycarbonate
CN104059221A (en) * 2013-07-01 2014-09-24 郑州裕昌有机硅化工有限公司 Polycarbonate with optical activity and preparation method thereof
CN105566623A (en) * 2016-03-09 2016-05-11 中国科学院长春应用化学研究所 Polycarbonate material and preparation method thereof
CN106543423A (en) * 2016-11-25 2017-03-29 河南大学 Fatty poly-ester carbonate composite and preparation method thereof
CN106543424A (en) * 2016-11-25 2017-03-29 河南大学 A kind of poly (propylene carbonate)/POSS hybrid materials and preparation method thereof
CN106543424B (en) * 2016-11-25 2018-11-30 河南大学 A kind of poly (propylene carbonate)/POSS hybrid material and preparation method thereof
CN106543423B (en) * 2016-11-25 2018-12-28 河南大学 Fatty poly-ester carbonate composite material and preparation method
CN109456471A (en) * 2018-07-31 2019-03-12 大连理工大学 A kind of method of simultaneously synthesizing chiral polyester and the chiral end position epoxyalkane of reservation

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