Three, summary of the invention
1, goal of the invention: the purpose of this invention is to provide a kind of is raw material with water plant or algae, protein feed production method easy and simple to handle, that processing cost is low and the product protein content is high.
2, technical scheme: in order to realize the foregoing invention purpose, the method for fermenting solid-state aquatic plant by microbe to produce protein feedstuff of the present invention comprises the following steps:
(1) be raw material with the water plant, utilize disintegrating apparatus to pulverize, after the assurance raw material pulverizing, the quality of moisture content is the 50%-70% of raw material quality; Can realize by following proposal: will pulverize behind a part of water plant raw material drying earlier, another part water plant is pulverized under dampness, two parts raw material is mixed again, and the quality that guarantees moisture content in the mixed raw material is the 50%-70% of raw material quality;
(2) press the quality of above-mentioned raw materials, stir after adding the urea of the wheat bran of 10%-20% and 1%-5%, make fermentation medium;
(3) fermentation medium is packed in the fermentation reactor, the cellulose of the 1%-5% of fermentation medium quality is decomposed mould insert and cultivated 12-48 hour, ventilate in the incubation and stir; Fermentation temperature is 25 ℃-32 ℃;
(4) inoculate the fermentation medium quality 1%-5% saccharomycete and cultivated 48 hours to 96 hours, under ventilation state, stir, fermentation temperature is 25 ℃-32 ℃;
(5) tunning of gained is drawn, drying, obtain protein feed.
Cellulose decomposes mould and can prepare through the following steps:
(1) bacterial classification with mould activates on activation medium;
(2) nutrient salt solution is added dry water plant powder, nutrient salt solution and dry water plant powder mass ratio are 2: 1-4: 1, and stir the back and sterilized 20-40 minute down at 110 ℃-130 ℃, obtain the mould seed culture medium;
(3) bacterial classification of step (1) gained is inserted the mould seed culture medium of gained, under 25 ℃ of-32 ℃ of conditions, cultivate and obtained cellulose in 48-72 hour and decompose mould.
Saccharomycete can prepare through the following steps:
(1) saccharomycetic bacterial classification is activated on activation medium;
(2) under 115 ℃-121 ℃, maltose was sterilized 20-30 minute, obtain the saccharomycete bacterium culture medium;
(3) the saccharomycete bacterial classification with step (1) gained inserts the saccharomycete bacterium culture medium, and vibration was cultivated 48-72 hour.
Employed cellulose decomposes mould can be mould by aspergillus niger, healthy and free from worry wood, Trichoderma viride etc. makes; Saccharomycete can be made by candida utili, candida tropicalis, and these bacterial classifications can be buied from DSMZ of Institute of Microorganism, Academia Sinica.
The present invention is according to mould and saccharomycetic mutualism relation principle, utilizes highly effective cellulose to decompose mould the cellulose and the hemicellulose of water plant body decomposed, and generates glucose products; Behind mould effect certain hour, excessive glucose products can produce feedback supression effect to the decomposition of cellulose and hemicellulose; Insert high-efficiency feed fermentation special yeast bacterium again, a large amount of consumption of glucose products generate mycoprotein, thereby improve the product protein content.The present invention utilizes mould and saccharomycetic this mutualism principle exactly, under optimum conditions with mould and saccharomycete Mixed culture, farthest reduce the cellulose and the hemicellulose level of water plant principle, improve its protein content, thereby improve palatability, the content that has additional nutrients promotes economic use value.
3, beneficial effect: the present invention has the following advantages:
(1) the present invention's solid fermentation route, water plant is fully utilized, help to prevent secondary pollution, make sustainable the changing into of lake ecological reparation be possible, and its product is a protein feed, has also realized economic benefit when having improved social benefit;
(2) simple operating steps, the equipment maturation, production cost is lower, is applicable to the production of water plant protein feed;
(3) by mould and saccharomycete mixed culture fermentation, utilize saccharomycete to reduce of the supression effect of middle sugared product to cellulase, significantly improved the protein yield of tunning, the recruitment of crude protein reaches as high as 102.66% in the tunning, and utilizing mould to produce protein feed merely, the recruitment of crude protein is up to 28.73% in the tunning.。
Five, the specific embodiment
Embodiment 1: as shown in drawings, the lay eggs method of white feed of the fermenting solid-state aquatic plant by microbe of present embodiment comprises the following steps:
(1) with the eel grass raw material, utilize the air dry mode that a part of eel grass is wherein carried out drying, utilize disintegrating apparatus to pulverize again, another part eel grass is pulverized under dampness;
(2) two kinds of raw materials with gained mix, and in the composite material of gained, the quality of moisture is for mixing 50% of back raw material quality;
(3) according to the quality of raw material after the above-mentioned mixing, stir behind the wheat bran of adding 10% and 1% the urea, make fermentation medium;
(4) fermentation medium is packed in the fermentation reactor, the cellulose of 1% percentage by weight is decomposed mould insert and cultivated 12 hours, ventilate in the incubation and stir;
(5) inoculate the saccharomycete of 1% percentage by weight and cultivating 48 hours, stir under ventilation state, fermentation temperature is 25 ℃;
(6) tunning of gained is drawn drying after, send into the extruder extrusion modling, promptly obtain the protein feed of granulated.
Cellulose decomposes mould and can prepare through the following steps:
(1) bacterial classification with aspergillus niger activates on activation medium;
(2) nutrient salt solution is added dry water plant powder, nutrient salt solution and dry water plant powder mass ratio are 2: 1, stir the back and sterilize 40 minutes down at 130 ℃, obtain black-koji mould seed culture medium;
(3) aspergillus niger strain of step (1) gained is inserted the black-koji mould seed culture medium of gained, under 32 ℃ of conditions, cultivate and obtained cellulose in 72 hours and decompose mould.
Saccharomycete can prepare through the following steps:
(1) bacterial classification with candida utili activates on activation medium;
(2) under 121 ℃, maltose was sterilized 30 minutes, obtain the saccharomycete bacterium culture medium;
(3) bacterial classification with the candida utili of step (1) gained inserts the saccharomycete bacterium culture medium, and vibration was cultivated 48 hours.
Embodiment 2: as shown in drawings, the lay eggs method of white feed of the fermenting solid-state aquatic plant by microbe of present embodiment comprises the following steps:
(1) be raw material with little tooth bog pondweed, utilize the air dry mode that the little tooth bog pondweed of a part is wherein carried out drying, utilize disintegrating apparatus to pulverize again, another part is pulverized under dampness by little tooth bog pondweed;
(2) two kinds of raw materials with gained mix, and in the composite material of gained, the quality of moisture is for mixing 70% of back raw material quality;
(3) according to the quality of raw material after the above-mentioned mixing, stir behind the wheat bran of adding 20% and 2% the urea, make fermentation medium;
(4) fermentation medium is packed in the fermentation reactor, the cellulose of 5% percentage by weight is decomposed mould insert and cultivated 48 hours, ventilate in the incubation and stir;
(5) inoculate the saccharomycete of 5% percentage by weight and cultivating 96 hours, stir under ventilation state, fermentation temperature is 32 ℃;
(6) tunning of gained is drawn drying after, send into the extruder extrusion modling, promptly obtain the albumen of granulated.
Cellulose decomposes mould and can prepare through the following steps:
(1) bacterial classification with aspergillus niger activates on activation medium;
(2) nutrient salt solution is added dry water plant powder, nutrient salt solution and dry water plant powder mass ratio are 4: 1, stir the back and sterilize 20 minutes down at 110 ℃, obtain black-koji mould seed culture medium;
(3) aspergillus niger strain of step (1) gained is inserted the black-koji mould seed culture medium of gained, under 25 ℃ of conditions, cultivate and obtained cellulose in 48 hours and decompose mould.
Saccharomycete can prepare through the following steps:
(1) bacterial classification with candida utili activates on activation medium;
(2) under 115 ℃, maltose was sterilized 20 minutes, obtain the saccharomycete bacterium culture medium;
(3) bacterial classification with the candida utili of step (1) gained inserts the saccharomycete bacterium culture medium, and vibration was cultivated 72 hours.
Embodiment 3: as shown in the figure, the lay eggs method of white feed of the fermenting solid-state aquatic plant by microbe of present embodiment comprises the following steps:
(1) be raw material with the waterweed, utilize the air dry mode that a part of waterweed is wherein carried out drying, utilize disintegrating apparatus to pulverize again, another part waterweed is pulverized under dampness;
(2) two kinds of raw materials with gained mix, and in the composite material of gained, the quality of moisture is for mixing 60% of back raw material quality;
(3) according to the quality of raw material after the above-mentioned mixing, stir behind the wheat bran of adding 15% and 1.5% the urea, make fermentation medium;
(4) fermentation medium is packed in the fermentation reactor, the cellulose of 13% percentage by weight is decomposed mould insert and cultivated 30 hours, ventilate in the incubation and stir;
(5) inoculate the saccharomycete of 3% percentage by weight and cultivating 60 hours, stir under ventilation state, fermentation temperature is 30 ℃;
(6) tunning of gained is drawn drying after, send into the extruder extrusion modling, promptly obtain the protein feed of granulated.
Cellulose decomposes mould and can prepare through the following steps:
(1) bacterial classification with Trichoderma viride activates on activation medium;
(2) nutrient salt solution is added dry water plant powder, nutrient salt solution and dry water plant powder mass ratio are 3: 1, stir the back and sterilize 30 minutes down at 121 ℃, obtain the trichoderma viride seed culture medium;
(3) the Trichoderma viride bacterial classification of step (1) gained is inserted the trichoderma viride seed culture medium of gained, under 28 conditions, cultivate and obtained cellulose in 60 hours and decompose mould.
Saccharomycete can prepare through the following steps:
(1) bacterial classification with the candida tropicalis bacterium activates on activation medium;
(2) under 118 ℃, maltose was sterilized 25 minutes, obtain the candida tropicalis bacterium culture medium;
(3) with step 1. the saccharomycete bacterial classification of gained insert candida tropicalis bacterium bacterium culture medium, vibration was cultivated 48-72 hour.