CN1624512A - Optical elements automatic assembing device and method - Google Patents
Optical elements automatic assembing device and method Download PDFInfo
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- CN1624512A CN1624512A CN 200310119749 CN200310119749A CN1624512A CN 1624512 A CN1624512 A CN 1624512A CN 200310119749 CN200310119749 CN 200310119749 CN 200310119749 A CN200310119749 A CN 200310119749A CN 1624512 A CN1624512 A CN 1624512A
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Abstract
An optical element automatic assembling device comprises of a pair of optical plates combination, a Z axia feeding, an automatic feeding assembly and etc. The Z axia is above the optical plates assembly on a certain level and among the Z axia and the pair of optical plates assembly on a certain height an automatic feeding assembly is installed; the upper part and lower part of an optical are installed separately on the bottom of Z axia the top of the pair of optical plates assembly which are adjusted vertically and horizontally, making the two parts of the optical element on the same vertical line and connected, then by the automatic feeding assembly make tin enters the complex number tin input hole for tin installed on the edge of horizontal plane on the lower part, making the upper part and lower part of optical element sticking together.
Description
Technical field
The invention relates to automatic arrangement of a kind of optical element and method thereof, be meant that especially a kind of tool focuses automatically and the outstanding admittedly apparatus and method of automatic soldering.
Background technology
Known optical element is adopted manual processing procedure production more, from material loading, light, solid work are all needed a large amount of manpowers to encapsulation, because of being subject to human factor, thus its production cost height, yield poorly and yield not good, can't produce in a large number and also cause the market scale growth limited.
Known assembling mode, use tin as the solid outstanding thing between inner and outer pipes, utilize and manually tin bar is fused to solder horn, again it is bit by bit attached to inner pipe wall, again with manually going up scaling powder in tin point surface, utilize solder horn contact tin point that it is incorporated between inside and outside tube wall, to finish the purpose of solid work at last again; Yet at last tin point and melt process between tin point, because of using manual processing procedure event can't reach with moving demand, so in the elder generation a bit can be when outstanding admittedly the contraction of tin point, originally the good upper and lower pieces of light was departed from required original position, cause the optical loss value to increase, and treat that solid work is still needed after intact and other gaps of upper and lower pieces are filled up, to reach airtight demand by manual mode, its process is loaded down with trivial details and reappearance is low, increases the uncertainty of element assembling.
This shows that above-mentioned article commonly used still have many disappearances, real non-one kindhearted design, and demand urgently being improved.
Summary of the invention
The object of the present invention is to provide automatic arrangement of a kind of optical element and method, can effectively improve known manual element structure process, utilization focuses platform automatically and shortens the element time required to light, and by the soldering auto-feed unit of degree of being mutually, simultaneously with the gap between the tin injection element, thermal strain is contracted to minimum, so can reduce by soldering optical loss that process causes, increase the performance and the dose rate of element, and by the control and the circuit elements design of tin amount feeding, reach the airtight function of soldering, and then make the optical element yield height of being assembled, remove interference from human factor from.
For achieving the above object, the automatic arrangement of optical element provided by the invention, it includes:
A pair of optical platform combination;
One Z axle feeding combination is located at above-mentioned to the suitable height in optical platform combination top; And
One auto-feed combination is located on an above-mentioned Z axle feeding combination and the above-mentioned surface level to suitable distance between the optical platform combination;
Reach part down by this Z axle feeding combination lower end and this to holding the last part of establishing an optical element on the optical platform combination respectively, and this Z axle feeding combination lower end and this make up optical platform does the vertical and horizontal adjustment respectively, make that part and this time part keep same perpendicular line and kiss to connect on this, utilize this auto-feed to be combined into last part and the bonding of following part that tin makes this optical element to the plural tin input hole that the equidistant ring of part periphery one surface level institute is established down again.
The automatic arrangement of described optical element wherein must be provided with column combination, is arranged in this column combination for this Z axle feeding combination, supports this Z axle feeding combination.
The automatic arrangement of described optical element, wherein this column combination is gone up the appropriate location and must be provided with a photo switches, photo sensors, by the position of this photo switches, photo sensors, can fix in order to guarantee that part is kissed the degree of depth that connects this time part on this in order to the sensing Z axle feeding combination part on this of controlling.
The automatic arrangement of described optical element, wherein this Z axle feeding combination is provided with one by a pneumatic cylinder lower end at least and promotes jaw and formed, and can is somebody's turn to do upward part and make on this part do perpendicular displacement for clamping by this promotions jaw.
The automatic arrangement of described optical element, wherein this promotion jaw is at least more than two pawls.
The automatic arrangement of described optical element, wherein this makes up optical platform and goes up to such an extent that be installed with a fixture, in order to this time of fixing part, and can make up the level of doing to optical platform with this and adjust to moving.
The automatic arrangement of described optical element, wherein this auto-feed combination by plural groups advance automatically tin mechanism be located on this Z axle feeding combination with this to suitably forming on the surface level of distance between the optical platform combination.
The automatic arrangement of described optical element wherein should enter tin mechanism just to descending the tin input hole number of part by plural number automatically.
The automatic arrangement of described optical element wherein should plural number enters tin mechanism automatically and is the tin input hole number that should descend part and is three groups.
The automatic arrangement of described optical element, wherein these three groups are entered tin mechanism automatically and must be equidistant setting, and each spacing of entering tin mechanism automatically 120 degree each other.
The automatic arrangement of described optical element, wherein this enters tin mechanism automatically and comprises that at least a feeding platform rear end is provided with a servo motor, and be provided with a slide block card extender in this feeding platform, this slide block card extender can be subjected to this servo motor to promote to do front and back and slide onto the location, and this slide block card extender upper end is respectively equipped with a welding gun and advances the tin member and forms again.
The automatic arrangement of described optical element, wherein this advances the tin member, comprises at least sending tin unit front end to be provided with a tin conduit, and is provided with one in a conduit in this tin catheter tip; Send the tin unit can drive tin bar exactly by this and advance and retreat, finish tin into and move back the action of tin, drive tin bar and enter and send the tin conduit, send to the soldering tip of welding gun from conductor housing then.
The automatic arrangement of described optical element wherein must be set up a tin bar fixed mount on this slide block card extender, is nested with for bundled tin bar.
The automatic construction method of optical element provided by the invention comprises following steps:
Step a: following with optical element is positioned over optical platform combination upper end, and the last part of optical element is immobilizated in Z axle feeding combination lower end;
Step b: utilize Z axle feeding combination will go up part and be fed into the suitable distance of following part one and carry out slightly, make that part and this time part keep same perpendicular line this on, utilize the feeding of Z axle to be combined into again to the part insertion is descended in the part to light;
Step c: when part under last insertion when locating, undertaken carefully light by part down, make the suitable spacing of maintenance between the internal diameter of the last part external diameter that inserts part down and following part; And
Steps d: restart the auto-feed combination scolding tin is injected each tin input hole of part down simultaneously, utilize the high frequency thermal source to make it become the melting attitude, and inject the gap of going up between part and following part, finish the solid work of optical element.
The automatic construction method of described optical element wherein should slightly can utilize this optical platform group to be done the translation adjustment of transverse axis X and horizontal Y to light.
The automatic construction method of described optical element wherein should slightly can utilize this optical platform group to be done the rotation adjustment of turning axle θ X and turning axle θ Y to light.
The automatic construction method of described optical element wherein should carefully can utilize this optical platform group to be done the translation adjustment of transverse axis X and transverse axis Y to light.
The automatic construction method of described optical element wherein should carefully can utilize this optical platform group to be done the rotation adjustment of turning axle θ X and turning axle θ Y to light.
The automatic construction method of described optical element can be sequencing when wherein this auto-feed is combined in into tin and advances tin, the injection rate IR and the time of control molten tin.
The automatic construction method of described optical element, wherein seriously different partially as if seeking light value between last part that causes optical element after the curing of melting tin and following part, then can give suitable tempering via the high frequency thermal source, will go up part and reply with following part adjustment.
Description of drawings
See also the detailed description and the accompanying drawing thereof of following relevant a preferred embodiment of the present invention, can further understand technology contents of the present invention and purpose effect thereof; The accompanying drawing of relevant this embodiment is:
Fig. 1 is a stereographic map of the present invention;
Fig. 2 is an embodiment of the invention synoptic diagram;
Fig. 3 is the exploded view of optical element of the present invention;
Fig. 4 is an auto-feed combination vertical view of the present invention;
Fig. 5 is the stereographic map that enters tin mechanism automatically of the present invention;
Fig. 6 is a process flow diagram of the present invention.
Embodiment
For further to structure of the present invention, use and feature thereof clear and definite, full and accurate understanding of darker one deck and understanding being arranged, the inventor enumerates preferred embodiment, and conjunction with figs. is described in detail as follows:
At first please consult shown in Figure 3ly earlier, the present invention is last part 61 and the following part 62 in order to structure dress optical element 6, and following 62 upper peripheral edge one surface level of this optical element 6 equidistantly is equipped with three tin input holes 621, and each hole angle is 120.
The present invention such as Fig. 1, it includes: a pair of optical platform combination 1, one column combination 2, one Z axle feeding combination 3, one auto-feed combination 4 etc. are formed.
This is to optical platform combination 1, as shown in Figure 1 and Figure 2, goes up to such an extent that be installed with a fixture 11.
This column combination 2, as shown in Figure 1, last appropriate location must be provided with a photo switches, photo sensors 5.
This Z axle feeding combination 3 is arranged in this column combination 2, as shown in Figure 1 and Figure 2, support this Z axle feeding combination 3 by this column combination 2, and this Z axle feeding combination 3 is located at this optical platform is made up the suitable height in 1 top, and this Z axle feeding combination 3 is provided with a promotion jaw 32 with two pawls by a pneumatic cylinder 31 lower ends at least again.
This auto-feed combination 4, as Fig. 1, Fig. 4, shown in Figure 5, be located on this Z axle feeding combination 3 and this surface level 1 suitable distance of optical platform combination, this auto-feed is made up 4 corresponding institute structures and is adorned following 62 tin input hole 621 numbers of this optical element 6 and be three groups and advance the 4a of tin mechanism automatically again, equidistantly be located on respectively on this Z axle feeding combination 3 and this surface level, and each spacing of advancing the 4a of tin mechanism automatically 120 is spent each other 1 suitable distance of optical platform combination.
This advances the 4a of tin mechanism automatically and comprises that at least a feeding platform 41 rear ends are provided with a servo motor 42, and be provided with a slide block card extender 43 in this feeding platform 41, this slide block card extender 43 can be subjected to this servo motor 42 to promote to do front and back and slide onto the location, these slide block card extender 43 upper ends are respectively equipped with a welding gun 44 and advance tin member 45 and form again, wherein, this advances tin member 45, comprises at least sending tin unit 451 front ends to be provided with a tin conduit 452, and is provided with a conductor housing 453 in these tin conduit 452 ends; And this welding gun 44 can send the high frequency thermal source, and in order to the melting tin bar, the soldering tip 441 of this welding gun 44 is positioned on the straight line path of tin bar after this conductor housing 453 is sent again; On this slide block card extender 43, must set up a tin bar fixed mount 46 in addition, be nested with for bundled tin bar.
The above-mentioned tin unit 451 that send is to advance and retreat in order to drive tin bar exactly, finishes tin into and moves back the action of tin, drives tin bar and enters and send tin conduit 452, sends to the soldering tip 441 of welding gun 44 from conductor housing 453 then.
Above-mentioned fixture 11 as shown in Figure 2, is in order to this time of fixing part 62, and can do level to optical platform combination 1 with this and adjust to moving.
Above-mentioned promotion jaw 32 as shown in Figure 2, can should be gone up part 61 and be subjected to pneumatic cylinder 31 controls to make on this part 61 do perpendicular displacement for clamping.
Above-mentioned photo switches, photo sensors 5 as Fig. 2, shown in Figure 3, is the position in order to sensing Z axle feeding combination 3 parts 61 on this of controlling, and can fix in order to guarantee that part 61 is kissed the degree of depth that connects this time part 62 on this.
When implementing as above-mentioned structure, the last part 61 of this optical element 6 and down part 62 clamping as shown in Figure 1 and Figure 2, the fixture 11 of last part 61 is by pneumatic cylinder 31 promotion jaws 32, finishes clamping.And down the clamping of part 62 is used as the breasting except the shoulder that relies on itself lower middle side, also need extra fixture 11, make that the fixture 11 of part 62 has directivity down, because three tin input holes of following part 62 621 are fixed with the relativeness of auto-feed combination 4, can supply the position of breasting and go up to there is no on the part 61, the clamping of above part 61 and none significantly rely on, therefore in column combination 2, need to install a photo switches, photo sensors 5, be used for the position of part 61 on the sensing, insert down the degree of depth of parts 62 and can fix to guarantee to go up part 61.
According to Fig. 1, Fig. 2, shown in Figure 5, can make up 3 lower ends and this by this Z axle feeding optical platform is made up 1 upper end the last part 61 and time part 62 of an ad hoc optical element 6 respectively, and 3 lower ends are made up in this Z axle feeding and this does the vertical and horizontal adjustment respectively to optical platform combination 1, make on this part 61 and this time part 62 keep same perpendicular line and kiss to connect, utilize this auto-feed combination 4 to advance last part 61 and 62 bondings of following part that tin makes this optical element 6 to three groups of tin input holes 621 that the equidistant ring of part 62 peripheries one surface level institute is established down again.
As above-mentioned structure, as Fig. 1, Fig. 2, Fig. 4, Fig. 5, shown in Figure 6, the automatic construction method of optical element of the present invention comprises following steps:
Step a: following 62 of optical element 6 be positioned over optical platform is made up 1 upper end, and the last part 61 of optical element 6 is immobilizated in the feeding of Z axle makes up 3 lower ends.
Step b: utilize Z axle feeding combination 3 will go up part 61 and be fed into the suitable distance of following part 62 1 and carry out slightly to light, utilize this that optical platform group is done the translation adjustment of transverse axis X and transverse axis Y and the rotation adjustment of turning axle θ X and turning axle θ Y, make part 61 and the same perpendicular line of this time part 62 maintenances on this, utilize the feeding of Z axle to make up 3 feedings again part 61 is inserted in the following part 62.
Step c: when part 62 is descended in last 61 insertions to the location, undertaken carefully to light by following part 62, can utilize this that optical platform group is done the translation adjustment of transverse axis X and transverse axis Y and the rotation adjustment of turning axle θ X and turning axle θ Y, make the suitable spacing of maintenance between the internal diameter of last part 61 external diameters that insert part 62 down and following part 62.
Steps d: restart auto-feed combination 4, advance tin with sequencing, the injection rate IR and the time of control molten tin, scolding tin is advanced the 4a of tin mechanism automatically from three groups inject three groups of tin input holes 621 of part 62 down simultaneously, utilize the high frequency thermal source to make it become the melting attitude, and the gap of inject going up 62 of part 61 and following parts, finish the solid work of optical element 6.
Step f: finish the structure dress.
Step e: seriously different partially if the last part 61 that melting tin causes optical element 6 after solidifying and 62 of following parts are sought light value, can give suitable tempering via the high frequency thermal source earlier, with the last part 61 and the 62 adjustment answers of following part of optical element 6.
Be back to step f again: finish the structure dress.
As above-mentioned embodiment as can be known, the present invention has following advantage:
1. owing to being held on column combination 2, optical element 6 reaches in the optical platform combination 1, and three groups are advanced the 4a of tin mechanism automatically and are 120 degree mutually, and the design of tin input hole 621 equally is the design of adopting three holes on the optical element 6, angle is 120 degree between each tin input hole 621, because three tin input holes 621 can be reached stable balance.
2. the characteristic of auto-feed combination 4 is three groups and advances the 4a of tin mechanism automatically and can go up the tin welding simultaneously respectively at three tin input holes 621, solidify simultaneously, and scolding tin is when fused solution, utilize the last part 61 of optical element 6 and the capillary force in following part 62 tube wall gaps, can before solidifying, scolding tin fill up whole space, reach airtight effect simultaneously, the manually whole circle repair welding that processing procedure need be extra, so this device can be with tin on full blast and the accurate way.That is to say, three groups are advanced the 4a of tin mechanism synchronization action automatically, go up synchronously after the tin, three solder joints solidify simultaneously, make solidifying produced simultaneously thermal change Bit Shift is able to mutual balance and makes displacement and the light loss that produces drops to minimum, simultaneously because the big interstitial capillarity of tubule, can fill up the space and reach airtight effect putting in order circle scolding tin.
3. can utilize the platform shortening element time required that focuses automatically to light.
Above-listed detailed description is specifying at a possible embodiments of the present invention, this embodiment limits scope of the invention process in order to this, allly do not break away from the equivalence of doing and implement and change according to the technology of the present invention spirit, for example: wait the equivalence embodiment of variation, all should be contained in the claim of the present patent application.
Claims (20)
1. automatic arrangement of optical element, it includes:
A pair of optical platform combination;
One Z axle feeding combination is located at above-mentioned to the suitable height in optical platform combination top; And
One auto-feed combination is located on an above-mentioned Z axle feeding combination and the above-mentioned surface level to suitable distance between the optical platform combination;
Reach part down by this Z axle feeding combination lower end and this to holding the last part of establishing an optical element on the optical platform combination respectively, and this Z axle feeding combination lower end and this make up optical platform does the vertical and horizontal adjustment respectively, make that part and this time part keep same perpendicular line and kiss to connect on this, utilize this auto-feed to be combined into last part and the bonding of following part that tin makes this optical element to the plural tin input hole that the equidistant ring of part periphery one surface level institute is established down again.
2. by the automatic arrangement of the described optical element of claim 1, it is characterized in that, wherein must be provided with column combination, be arranged in this column combination, support this Z axle feeding combination for this Z axle feeding combination.
3. by the automatic arrangement of the described optical element of claim 2, it is characterized in that, wherein this column combination is gone up the appropriate location and must be provided with a photo switches, photo sensors, by the position of this photo switches, photo sensors, can fix in order to guarantee that part is kissed the degree of depth that connects this time part on this in order to the sensing Z axle feeding combination part on this of controlling.
4. by the automatic arrangement of the described optical element of claim 1, it is characterized in that wherein this Z axle feeding combination is provided with one by a pneumatic cylinder lower end at least and promotes jaw and formed, can be somebody's turn to do upward part and make on this part do perpendicular displacement for clamping by this promotions jaw.
5. by the automatic arrangement of the described optical element of claim 4, it is characterized in that wherein this promotion jaw is at least more than two pawls.
6. by the automatic arrangement of the described optical element of claim 1, it is characterized in that wherein this makes up optical platform and goes up to such an extent that be installed with a fixture,, and can make up the level of doing to optical platform with this and adjust to moving in order to this time of fixing part.
7. by the automatic arrangement of the described optical element of claim 1, it is characterized in that, wherein this auto-feed combination by plural groups advance automatically tin mechanism be located on this Z axle feeding combination with this to suitably forming on the surface level of distance between the optical platform combination.
8. by the automatic arrangement of the described optical element of claim 7, it is characterized in that, wherein should enter tin mechanism automatically just to descending the tin input hole number of part by plural number.
9. by the automatic arrangement of the described optical element of claim 8, it is characterized in that wherein should plural number entering tin mechanism automatically and be the tin input hole number that should descend part is three groups.
10. by the automatic arrangement of the described optical element of claim 9, it is characterized in that wherein these three groups are entered tin mechanism automatically and must be equidistant setting, and each spacing of entering tin mechanism automatically 120 degree each other.
11. by the automatic arrangement of the described optical element of claim 7, it is characterized in that, wherein this enters tin mechanism automatically and comprises that at least a feeding platform rear end is provided with a servo motor, and be provided with a slide block card extender in this feeding platform, this slide block card extender can be subjected to this servo motor to promote to do front and back and slide onto the location, and this slide block card extender upper end is respectively equipped with a welding gun and advances the tin member and forms again.
12. by the automatic arrangement of the described optical element of claim 11, it is characterized in that wherein this advances the tin member, comprise at least and send tin unit front end to be provided with a tin conduit, and be provided with one in a conduit in this tin catheter tip; Send the tin unit can drive tin bar exactly by this and advance and retreat, finish tin into and move back the action of tin, drive tin bar and enter and send the tin conduit, send to the soldering tip of welding gun from conductor housing then.
13., it is characterized in that by the automatic arrangement of the described optical element of claim 11, wherein must set up a tin bar fixed mount on this slide block card extender, be nested with for bundled tin bar.
14. the automatic construction method of optical element comprises following steps:
Step a: following with optical element is positioned over optical platform combination upper end, and the last part of optical element is immobilizated in Z axle feeding combination lower end;
Step b: utilize Z axle feeding combination will go up part and be fed into the suitable distance of following part one and carry out slightly, make that part and this time part keep same perpendicular line this on, utilize the feeding of Z axle to be combined into again to the part insertion is descended in the part to light;
Step c: when part under last insertion when locating, undertaken carefully light by part down, make the suitable spacing of maintenance between the internal diameter of the last part external diameter that inserts part down and following part; And
Steps d: restart the auto-feed combination scolding tin is injected each tin input hole of part down simultaneously, utilize the high frequency thermal source to make it become the melting attitude, and inject the gap of going up between part and following part, finish the solid work of optical element.
15. by the automatic construction method of the described optical element of claim 14, it is characterized in that, wherein should slightly can utilize this optical platform group to be done the translation adjustment of transverse axis X and horizontal Y to light.
16. by the automatic construction method of the described optical element of claim 14, it is characterized in that, wherein should slightly can utilize this optical platform group to be done the rotation adjustment of turning axle θ X and turning axle θ Y to light.
17. by the automatic construction method of the described optical element of claim 14, it is characterized in that, wherein should carefully can utilize this optical platform group to be done the translation adjustment of transverse axis X and transverse axis Y to light.
18. by the automatic construction method of the described optical element of claim 14, it is characterized in that, wherein should carefully can utilize this optical platform group to be done the rotation adjustment of turning axle θ X and turning axle θ Y to light.
19. by the automatic construction method of the described optical element of claim 14, it is characterized in that, can be sequencing when wherein this auto-feed is combined in into tin and advance tin, the injection rate IR and the time of control molten tin.
20. by the automatic construction method of the described optical element of claim 14, it is characterized in that, wherein seriously different partially as if seeking light value between last part that causes optical element after the curing of melting tin and following part, then can give suitable tempering via the high frequency thermal source, will go up part and reply with following part adjustment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310119749 CN1624512A (en) | 2003-12-03 | 2003-12-03 | Optical elements automatic assembing device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310119749 CN1624512A (en) | 2003-12-03 | 2003-12-03 | Optical elements automatic assembing device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1624512A true CN1624512A (en) | 2005-06-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200310119749 Pending CN1624512A (en) | 2003-12-03 | 2003-12-03 | Optical elements automatic assembing device and method |
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| Country | Link |
|---|---|
| CN (1) | CN1624512A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101387596B (en) * | 2007-09-10 | 2010-08-11 | 中茂电子(深圳)有限公司 | Optical mechanism horizontal adjustment method and apparatus thereof |
-
2003
- 2003-12-03 CN CN 200310119749 patent/CN1624512A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101387596B (en) * | 2007-09-10 | 2010-08-11 | 中茂电子(深圳)有限公司 | Optical mechanism horizontal adjustment method and apparatus thereof |
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