Torsional mechanical torque, rotation speed, angle and displacement driving sensor
Technical field
The present invention relates to the mechanical drive field of sensing technologies, be specifically related to various mechanical drive medium speeds, the isoparametric sensing of load are related in particular to the Torsional mechanical torque, rotation speed, angle and displacement driving sensor of motorcycle, electric bicycle.
Background technology
In mechanical drive, to realize intelligent transmission control, load is important test item, and no matter present is on common gearing, still on vehicle, measurement to this index generally is to adopt multiple sensor to obtain correlation parameter respectively, comes comprehensive judgement again.Load detection scheme as existing automobile, motorcycle:
A) adopt throttle position sensor and speed probe to judge load, promptly so-called a-n system.Wherein, a dactylus valve position, n refers to rotating speed.ECU thinks that the same then load in the position of throttle opening is the same, and the position of throttle opening is different then loads differently, measures with this and to detect the difference of judging load.
B) adopt intake manifold pressure sensor and speed probe to judge load, promptly so-called p-n system.Wherein, p finger pressure power, n refers to rotating speed.Because load variations, admission pressure also can change thereupon, differentiate the variation of load, detection load with intake manifold pressure sensor.
These two kinds of schemes, the oil spout that load difference causes changes by the lambda sensor correction.
These two kinds load detection systems all are all not participate in transmission directly at the sensor, do not have under the bearing load indirect mode at vehicle front and to detect, and be that detection is judged resulting on engine, conforming requirement is strict to engine in this measurement, and often engine production producer can't guarantee, each engine will carry out strict demarcation separately; Air inlet pressure sensor cost height, and the admission pressure fluctuation is bigger, fluctuation generally also can appear in admission pressure, and inlet valve disassociation valve body distance is very short, and the admission pressure fluctuation is bigger, makes ECU judge that real load is inaccurate.Because the operating mode of vehicle operating is extremely complicated, the people can not make accurately and judging, usually make artificial maloperation, the inaccurate demand of engine that misled of people's maloperation and operation to load, and engine can be carried out according to people's operational order fully, also be based upon on the inaccurate basis even proofread and correct, therefore cause oil consumption loss and loss in efficiency.Engine is to produce the power source that drives, the power that all gear trains after the engine transmission output are brought and variation, travel conditions and the various complex working condition of loss in efficiency and load all detect and control, therefore the detection to system of vehicle transmission and change in torque situation is local, and judgement that microcomputer is done and the instruction of sending are all not exclusively rationally with accurate.And testing agency's complexity, cost height, sexual valence ratio.
Summary of the invention
The purpose of this invention is to provide a kind of various mechanical transmission courses that are applicable to, the mechanical torque rotation rate angle offset drive sensing device that is particularly useful for motorcycle, electric bicycle, its design is in the drive system terminal, mechanically participate in transmission control directly, synchronous acquisition moment of torsion, tach signal in transmission process, measure the variation of vehicle launch, idling and various load and various parameters such as alternation moment and excessive property thereof fast, reach the output power of controlling motor (engine) timely and accurately, energy-efficient, have mechanical self-adaptation characteristics.
Technical scheme of the present invention is as follows:
The mechanical torque rotation rate angle offset drive sensing device comprises driving link, wheel shaft, driven subassembly, torque regulator assembly, displacement drive assembly and overdrive clutch assembly.The torque regulator assembly is assembled into one by the deep-slotted chip breaker on the driving link, bolt and driving link, and the another body of torque regulator assembly is assemblied on the wheel shaft.Driven subassembly is assemblied on the displacement drive assembly by rolling bearing/idler wheel mechanism, and the displacement drive assembly is assemblied on the wheel shaft by idler wheel mechanism.The displacement drive assembly have torsion spring, inside and outside the screw mandrel tube and the displacement component that are nested, screw mandrel tube and driving link are fixed, and directly or indirectly connecting overdrive clutch assembly by torsion spring, displacement component is connected with overdrive clutch assembly, and is driven by overdrive clutch assembly.Overdrive clutch assembly and driven subassembly form the clutch matching relationship.Displacement sensor is arranged on the displacement component, corresponding with fixing displacement sensor in its vicinity, the inductive displacement signal, the sensing element circuit connects the sensor line plate.
Described overdrive clutch assembly has direct connection or is connected cover for seat on the wheel shaft indirectly by bearing seat, and cover for seat directly and indirectly has and surmounts ratchet, and surmounts the ratchet that surmounts that ratchet clutch matches and then is fixed on the driven subassembly.
Described torsion spring set is on wheel shaft, and an end is fixedlyed connected with the screw mandrel tube, and the idler wheel mechanism that the other end passes on the wheel shaft is connected with the cover for seat of overdrive clutch assembly.
Described displacement component comprises displacement nut, push pedal/bar that links to each other with the displacement nut that is enclosed within outside the screw mandrel tube and the displacement dish that is fixedly connected on push pedal/boom end, displacement sensor is contained on the displacement dish, and push pedal/bar is worn state's overdrive clutch assembly and is connected with the displacement dish.
The revolution speed sensing element also is installed on the described driven subassembly, corresponding with fixing revolution speed sensing element in its vicinity, the induction tach signal.
Described wheel shaft two ends are rotatably assorted by bearing and the support member of fixing.In addition, outside the torque regulator assembly or outside the clutch assembly, also can adorn second driving link, like this when having two kinds of power sources, a kind of power source deficiency, another kind of power source adaptive equalization.
But driving link driving wheel of the present invention, driving disc spacing pressing or other analog structure.Deep-slotted chip breaker is used to limit torsion spring twisting angular range on the driving link, and its radian is being to determine according to initial load and peak load.
Advantage of the present invention is:
This device is installed in the drive system end, and when participating in transmission directly, synchronous detection torsion and rate signal are made judgement accurately for follow-up Computer Processing and control gear, control the power output of motor or engine in good time.In transmission process, can detect with hundreds of continuous linear automatic stepless of the highest per second, startup, idling, various load condition and parameters variations such as load alternation moment and excessive property are measured in response fast, the signal that obtains is more accurate, timely, travel condition of vehicle is controlled in good time, reach energy-efficient purpose, for intelligent drives provides the most reliable basis.Avoided the drawback that operation control is inaccurate and zero start brings.And be the load according to specific demand, size and other concrete needs that use of moment of torsion, set required ideal movements pattern and lay the first stone.This device is participated in transmission directly, also has mechanical self-adaptation characteristics.
Description of drawings
Fig. 1 is the structural drawing of first embodiment of the invention;
Fig. 2 is the structural drawing of driving link among Fig. 1;
Fig. 3 is the structural drawing of driven subassembly among Fig. 1;
Fig. 4 is the left view of Fig. 2;
Fig. 5 is an A-A sectional view among Fig. 1;
Fig. 6 is that the structure of second embodiment of the invention is always schemed;
Fig. 7 is the structural drawing of driven subassembly among Fig. 6;
Embodiment
Describe the present invention in detail below in conjunction with two specific embodiments, but that protection of the present invention is not limited to is following
Embodiment.
Embodiment 1: referring to Fig. 1, this structure is the Torsional mechanical torque, rotation speed, angle and displacement driving sensor that is installed on electric bicycle or the motorcycle rear axle, has driving wheel 5, wheel shaft 22, driven subassembly, displacement drive assembly, overdrive clutch assembly, torque regulator assembly, sensing element, sensor line plate, sensor installing component and second driving wheel.Driving wheel 5 is an engaged wheel in the big kinematic train of electric bicycle or motorcycle, and wheel shaft 22 is hind axles of electric bicycle or motorcycle, and driven subassembly promptly is the gaily decorated basket assembly of electric bicycle or motorcycle.
Referring to Fig. 1, Fig. 3 and Fig. 4, the right roller that driven subassembly comprises the gaily decorated basket 1, be located in the gaily decorated basket one end rolls ring 2 outward, is located at surmounting the outer support ring 3 of roller and surmounting ratchet ring 4 in the gaily decorated basket other end, another part of it and overrunning clutch forms the overdrive clutch relation, gives overrunning clutch with load transfer.
Referring to Fig. 1 and Fig. 2, the screw mandrel tube 6 of displacement drive assembly is fixedlyed connected with the center pit of driving wheel 5, driving wheel 5 has the deep-slotted chip breaker 40 of certain angle, and several displacement trundles 7 are arranged in it, and the moment of torsion adjustment connects as one with driving wheel 5 by bolt 8, displacement trundle 7 and roller 9.Screw mandrel tube 6 outer ends are provided with rolls ring 10 in the roller, being with it in screw mandrel tube 6 outsides, threaded engagement can be fixedly connected on the displacement nut end annulus by 11, three displacement push rods 12 of axially movable displacement nut the fixedly connected displacement dish 13 in displacement push rod end.Screw mandrel tube 6 outer middle parts are established and are surmounted roller inside support ring 14, right-hand member is equipped with right roller 15 and is positioned at its both sides in the screw mandrel tube 6 left support ring 16 and right support ring 17, left end is equipped with left wheel 18, the roller shaft 19 of left wheel 18 cooperations, the turning rolls 20 that cooperates with the right-hand member of roller shaft 19 in the screw mandrel tube 6.Pilot hole and overrunning clutch cover for seat that torsion spring 21 left ends pass on the turning rolls of fixing with wheel shaft 20 are located by connecting, torsion spring 21 right-hand members are worn and are hung on the right support ring of fixing with the screw mandrel tube 17, turning rolls 20, right support ring 17, left support ring 16 and torsion spring 21 all are enclosed within on the wheel shaft 22, and the roller in the roller 9 of displacement drive assembly and the gaily decorated basket 1 right-hand member rolls ring 2 outward and cooperates.
In conjunction with Fig. 1, Fig. 5 and Fig. 6, overdrive clutch assembly comprises that band surmounts the cover for seat 23 of ratchet, by left shaft holder 38 be contained on the wheel shaft 22 (also can with left shaft holder and cover for seat one-body molded be parts), and be enclosed within the left part outside of the screw mandrel tube 6 of displacement drive assembly, being with distributes on the cover for seat 23 right-hand member excircles that surmount ratchet surmounts ratchet 24 and surmounts click spring 25, surmounts ratchet cover for seat 23 right side annulus and is provided with a plurality of rollers 26 that surmount.Surmount roller 26 and in the gaily decorated basket 1 left end, surmount the surmounting between the roller inside support ring 14 of support ring 3 and displacement drive assembly outside the roller, surmount and surmount ratchet ring 4 corresponding matching in ratchet 24 and the gaily decorated basket 1 left end, form separation and reunion.Three displacement push rods 12 of displacement drive assembly pass hole corresponding on the annulus 27 that surmounts ratchet cover for seat 23 right parts of overdrive clutch assembly fixedlys connected with displacement dish 13, the left end of roller shaft 19 is packed into and is surmounted in the hole of ratchet cover for seat 23 left end correspondences, and the left end of torsion spring 21 passes turning rolls 20 and also inserts and surmount in the hole of ratchet cover for seat 23 left end correspondences.
Referring to Fig. 1, the torque regulator assembly is located at the right part of wheel shaft 22, moment of torsion is adjusted plate 28 by bolt 8, displacement trundle 7 connects the deep-slotted chip breaker 40 that has certain angle on the driving wheel 5, link into an integrated entity with driving wheel 5, driving wheel 5 and torque regulator assembly can certain radian relatively rotate (the first moment of torsion of pressing the load request adjustment torsion spring of vehicle during assembling according to the variation of torsion, reinstall bolt 8), moment of torsion is adjusted plate 28 and the right bearing seat 29 end faces engagement that is installed on the wheel shaft, adjusts set collar 30 screw-threaded coupling moments of torsion by moment of torsion again and adjusts plate 28 and right bearing seat 29.
In conjunction with Fig. 1, the securing supports 39 that is used to support wheel shaft 22 is fixed connection shafts of vehicle frame and trailing wheel, be fixedly connected with hood-like sensor installing component 32 on it, on the left end annulus of the gaily decorated basket 1, be provided with revolution speed sensing element 33, right side outside sensor installing component 32 is provided with corresponding with it rotating speed receiving element 34, be provided with displacement sensor 35 on the circumference of displacement dish 13, the left side in sensor installing component 32 is provided with the displacement receiving element 36 corresponding with displacement sensor 34.Sensing element is connected with sensor line plate 37 on being located at sensor installing component 32, and sensor line plate 37 is passed to outside processing section with signal.Existing various ripe sensing elements such as differential types such as sensing element can adopt, pressure swing type are linear, self-induction type, electric vortex type, electric network formula, thing position are sensor-type, resistance-type, infrared type, optical fiber type, ultrasound wave.
If this device can adopt electronic and the double-stranded drives structure of manpower when being used for electric bicycle, and the engaged wheel of its man power driving mechanism is that second driving wheel 31 of this device can be installed on the right bearing seat 29.
Embodiment 2:
Referring to Fig. 6, Fig. 7 and Fig. 2, this is a kind of distortion of said structure, in this structure, cooperates by bearing between driven subassembly and the displacement drive assembly, and the part that overrunning clutch links to each other with driven subassembly is to be realized by the bearing seat that band surmounts ratchet.Concrete structure is as follows: driving wheel 5 connects as one with the torque regulator assembly by deep-slotted chip breaker 40, bolt 8, displacement trundle 7.The torque regulator assembly is connected on the wheel shaft 22, and its structure is identical with embodiment 1.Driving wheel 5 is fixing with the screw mandrel tube 6 of displacement drive assembly again, screw mandrel tube 6 is contained on the wheel shaft 22 by rolling wheel support 20 and left wheel 18, torsion spring 21 1 ends in the screw mandrel tube 6 are connected with the screw mandrel tube by left support ring 16, and the other end surmounts ratchet cover for seat 47 with the bearing-type of overdrive clutch assembly and is connected.It is bearing block structure that bearing-type surmounts ratchet cover for seat 47 ends, is used for being connected with wheel shaft 22.Screw mandrel tube 20 overcoat displacement nuts 11, displacement nut 11 is connected with push pedal 41, and overrunning clutch is passed in push pedal 42, and the end connects displacement dish 13.Overdrive clutch assembly surmounts ratchet cover for seat 47 by bearing-type and is connected on the wheel shaft 22, and bearing-type surmounts ratchet cover for seat 47 excircles and has and surmount ratchet 42, with on the bearing seat 43 in the gaily decorated basket 1 with the ratchet 44 that surmounts form separation and reunions.Gaily decorated basket assembly comprises the gaily decorated basket 1, and two ends cooperate with the displacement sensing assembly by bearing 45 in the gaily decorated basket 1, and produces separation and reunion with overdrive clutch assembly.Be fixedly connected with sensor installing component 32 on the securing supports 39 of support wheel shaft, on the gaily decorated basket 1, be provided with revolution speed sensing element 33, be provided with corresponding with it rotating speed receiving element 34 in sensor installing component 32 outsides, on the circumference of displacement dish 13, be provided with displacement sensor 35, be provided with corresponding with it displacement receiving element 36 in sensor installing component 32 inboards.Sensing element is connected with sensor line plate 37 on being located at the sensor installing component, and sensor line plate 37 is passed to outside processing section with signal.If this device is when being used for electric bicycle, can adopt electronic and the double-stranded drives structure of manpower, the engaged wheel of its man power driving mechanism is that the bearing-type that second driving wheel 31 of this device can be installed in overrunning clutch surmounts on the ratchet cover for seat 47, can reach manpower and drive when being main the effect of electric power adaptive equalization.
Pusher plate also can change push rod in this example, and its function is identical.
The course of work: vehicle launch and when in setting the initial load scope, moving, driving wheel obtains powered rotation from external motor or engine, drive torsion spring, give clutch assembly with transmission of power, driving driven subassembly at last is gaily decorated basket assembly, drive wheels since this moment zero load or the load less than assumed load, displacement this moment drive assembly is also in synchronous rotation, and the displacement dish is not subjected to displacement.
When vehicle load when setting initial load, the load of gaily decorated basket assembly passes to overdrive clutch assembly, overdrive clutch assembly passes to torsion spring by wheel shaft with load, this moment, driving force and load intersected, under the acting in conjunction of two power, torsion spring generation angle is reversed, and torque adjuster assembly and driving wheel relatively rotate (angle is in the peak load scope of setting), and the displacement dish just produces displacement.In different load conditions, produce different displacements, constantly give follow-up micro treatmenting device by displacement sensor and revolution speed sensing element with digital signal transfers, utilize displacement, rotating speed digital signal by micro treatmenting device, calculate correlation parameters such as torsion, angle, and obtaining the required drive size, instruction motor or engine are recompensed in good time; After load reduces, the revolution of torsion spring self-adaptation, power reduces automatically, such two power are alternation ceaselessly, the displacement dish is displacement back and forth constantly, and instruction engine or motor are made judgement timely and accurately, thereby realize energy-efficient, the purpose of intelligent drives has been avoided the drawback that operation control is inaccurate and zero start brings.