CN1600410A - Integration method for ammonia process of desulfurizing flue gas and multiple utilizing desulfurized products and equipment - Google Patents

Integration method for ammonia process of desulfurizing flue gas and multiple utilizing desulfurized products and equipment Download PDF

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CN1600410A
CN1600410A CN 03157599 CN03157599A CN1600410A CN 1600410 A CN1600410 A CN 1600410A CN 03157599 CN03157599 CN 03157599 CN 03157599 A CN03157599 A CN 03157599A CN 1600410 A CN1600410 A CN 1600410A
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desulfurization
flue gas
ammonium
product
sulfur dioxide
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CN100368061C (en
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柴正和
于游天
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Chai Huan
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GUOWEIDA ENVIRONMENTAL PROTECTION TECH Co Ltd
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Abstract

A process and apparatus for desulfurizing fume by ammonia method and reclaiming the desulfurized products is disclosed. Said process includes dusting the fume of boiler, desulfurizing reaction on ammonia water to generate the aqueous solution of ammonium hydrogen sulfite and ammonium sulfite, filtering to remove suspended substance, adding excessive acid solution, reacting to generate SO2 gas and aqueous solution of ammonium salt, preparing liquid SO2 or anhydrous sodium sulfite from SO2 gas, and preparing solid ammonium salt from its aqueous solution.

Description

Integrated method and equipment for flue gas ammonia desulphurization and desulphurization product comprehensive utilization
Technical Field
The invention belongs to the technical field of environmental protection, and relates to a flue gas desulfurization method and desulfurization product post-treatment, in particular to an integrated method for flue gas ammonia desulfurization and desulfurization product comprehensive utilization and related production equipment.
Background
China is a country taking coal as a main energy source, and soot type atmospheric pollution mainly comprising sulfur oxides and smoke dust always dominates, so that the pollution of the sulfur oxides is one of the most serious countries in the world. Various desulfurization methods have been developed so far, and are mainly classified into two major types, dry methods and wet methods.
The dry desulfurization mainly comprises a lime method and an ammonia method, and a large amount of waste residues generated after the lime method is used for desulfurization are difficult to treat, so that secondary pollution is caused. The dry ammonia process such as the dry ammonia desulfurization process of Japan is employed with electron beam irradiation. Refer to chinese invention patent application examination specification CN1011858B and chinese invention patent application publication specification CN 1133749A. However, this desulfurization method is expensive in investment and high in running cost.
In wet desulfurization, ammonia is also used for desulfurization, and an ammonia-containing aqueous solution is contacted with flue gas to chemically absorb sulfur dioxide to generate ammonium bisulfite and ammonium sulfite solutions, which are easy to decompose and easily cause secondary pollution in storage or transportation, so that the products are difficult to fully utilize. Meanwhile, the desulfurization product is treated mainly by mixing fly ash to prepare a fertilizer in the prior art, and the single post-treatment method limits the full application of the desulfurization product. In addition, the existing wet desulphurization has large water consumption for ensuring the desulphurization efficiency, so that the desulphurization product is difficult to treat. Therefore, a more effective desulfurization method and an integrated method for comprehensively utilizing desulfurization products are explored, and the method has important practical application value.
Disclosure of Invention
The invention aims to provide an integrated method for flue gas ammonia desulphurization and desulphurization product comprehensive utilization, which is characterized in that after ammonia water is used for flue gas desulphurization, the desulphurization product is continuously subjected to thorough harmless and recycling treatment, and solid ammonium sulfate is produced and liquid sulfur dioxide and anhydrous sodium sulfite are produced.
The invention relates to an integrated method for flue gas ammonia desulphurization and desulphurization product comprehensive utilization, which comprises the following steps:
1) after the boiler flue gas is dedusted, the boiler flue gas and ammonia water are subjected to desulfurization reaction to generate an aqueous solution of ammonium bisulfite and ammonium sulfite, and the desulfurized flue gas is sent into a flue to be discharged;
2) purifying the aqueous solution containing ammonium bisulfite and ammoniumsulfite to remove solid suspended substances in the solution;
3) adding excessive acid solution into the purified aqueous solution of ammonium bisulfite and ammonium sulfite, and sending the aqueous solution into a reaction kettle to generate sulfur dioxide gas and an ammonium salt aqueous solution containing the excessive acid solution;
4) drying, cooling and liquefying the generated sulfur dioxide gas to obtain a liquid sulfur dioxide finished product; or absorbing sulfur dioxide gas with alkali liquor to obtain saturated sodium sulfite solution, and concentrating, crystallizing and centrifugally separating to obtain anhydrous sodium sulfite product; and neutralizing the generated ammonium salt aqueous solution containing excessive acid with ammonia water, and concentrating and crystallizing to obtain a solid ammonium salt finished product.
The reaction principle of the method according to the invention is as follows:
the flue gas is desulfurized by an ammonia method, and the chemical reaction equation is as follows:
the desulfurization product is a mixed aqueous solution of ammonium bisulfite and ammonium sulfite, wherein the ammonium bisulfite accounts for about 68% of the total solute, and the ammonium sulfite accounts for about 32% of the total solute. The solution contains solid impurities, and the solid suspended substances in the solution are filtered out after purification treatment. The purification process is very important for the post-treatment of the desulfurization product, so that the comprehensive utilization rate of the desulfurization product can be improved, and a purer product can be obtained. The purification may be carried out by any apparatus which can achieve the above-mentioned purification purpose, for example, a horizontal screw-discharge decanter centrifuge, an automatic plate and frame filter press, or the like.
The purified desulfurization product is treated by using excessive acid solution, such as concentrated sulfuric acid, phosphoric acid, hydrochloric acid or nitric acid, and the like, wherein the excessive acid solution can be used for fully converting the desulfurization product. Taking the treatment of 98% concentrated sulfuric acid as an example, a solid ammonium sulfate product is generated. The chemical reaction equation is as follows:
correspondingly, if the desulfurization product is treated by phosphoric acid, hydrochloric acid or nitric acid, the finished solid ammonium salt is diammonium hydrogen phosphate and/or ammonium hydrogen phosphate, ammonium chloride or ammonium nitrate.
The generated sulfur dioxide gas can be liquefied to produce a liquid sulfur dioxide finished product, and can also be treated by alkali liquor to generate an anhydrous sodium sulfite finished product, and the anhydrous sodium sulfite finished product can also be produced simultaneously, and the chemical equation of the alkali liquor treatment is as follows:
or
The ammonium sulfate solution generated by the treatment with sulfuric acid is evaporated and crystallized to obtain a solid ammonium sulfate finished product which can be used for producing a magnetic fertilizer.
Another object of the present invention is to provide an apparatus for carrying out the integrated process of ammonia desulfurization of flue gas and comprehensive utilization of desulfurization products, comprising:
1) the desulfurizing tower can be used for flue gas desulfurization reaction, and is preferably an impinging stream desulfurizing tower provided with a jet atomizer, wherein flue gas and a desulfurizing agent undergo desulfurization reaction to generate ammonium bisulfite and ammonium sulfite;
2) a desulfurization product purification device for filtering solid suspended matters in the desulfurization product solution, such as a horizontal spiral discharge sedimentation centrifuge or an automatic plate and frame filter press;
3) and the reaction kettle is used for post-treating the desulfurization product, the desulfurization product reacts with the acid solution to generate sulfur dioxide gas and ammonium salt solution containing excessive acid, and then the sulfur dioxide gas and the ammonium salt solution are respectively treated.
The device used by the invention also comprises a drying tower, a cooling system, a liquefaction system, an absorption tower, an evaporative crystallization system, a centrifuge, a rotary kiln and corresponding heat exchange and power devices and the like, which are conventional devices in the field.
According to the method and the production device provided by the invention, the preferred process flow is as follows (refer to the process flow chart of fig. 1):
after the dust of boiler flue gas is removed, the boiler flue gas enters a reactor in an impinging stream desulfurization tower provided with a jet atomizer, 5% ammonia water is prepared as a desulfurizing agent, and the desulfurizing agent is sent into the jet atomizer arranged in the reactor in the impinging stream desulfurization tower through an ammonia supply system. The desulfurizing agent is atomized and fully collided with the flue gas in a reactor in the tower in a downstream flow, and is mixed and contacted to generate desulfurization chemical reaction to generate ammonium bisulfite and ammonium sulfite. The purified flue gas is dehydrated by a dehydration and demisting device and then is sent to a chimney by a draught fan for emission. The desulfurization degree may be 95% or more. Most of water in the water solution containing ammonium bisulfite and ammonium sulfite is vaporized by the flue gas, is concentrated to 25-30% of the original sprayed liquid amount, and enters a desulfurization product purification device.
And purifying the desulfurization products of the ammonium bisulfite and the aqueous solution of the ammonium sulfite, and filtering solid suspended substances in the solution. The desulfurization product purification apparatus may employ a purification apparatus which is commonly used in such a case and can remove solid suspended substances in a solution, such as a horizontal spiral discharge decanter centrifuge or an automatic plate and frame filter press.
Feeding the purified ammonium bisulfite, the purified aqueous solution of ammonium bisulfite and excessive acid solution into a reaction kettle, namely a sulfur dioxide generator, drying, cooling and liquefying the generated gas phase part of sulfur dioxide to obtain a liquid sulfur dioxide finished product; the sulfur dioxide gas can also be absorbed in an absorption tower by alkali liquor to obtain a sodium sulfite saturated solution, and the finished anhydrous sodium sulfite is obtained through concentration, crystallization and centrifugal separation. The sulfur dioxide gas which is not completely absorbed can be mixed with the tail gas of the absorption tower in the flue gas before entering the desulfurization tower, and then is desulfurized again, so that the absorption rate of the sulfur dioxide is improved.
The generated liquid phase part is ammonium salt solution containing excessive acid, and after the ammonium salt solution is neutralized by ammonia, solid ammonium salt products are obtained through concentration and crystallization. When the acid solution used in the prior art is concentrated sulfuric acid, a solid ammonium sulfate product can be obtained, and diammonium hydrogen phosphate or ammonium hydrogen phosphate can be generated if phosphoric acid is fed into the reaction kettle. If nitric acid is fed, ammonium nitrate can be generated. If hydrochloric acid is fed, ammonium chloride is produced.
The particular production equipment involved in the above process is not exclusive and it will be apparent to those skilled in the art that the process can be carried out using any equipment or apparatus that achieves the same result.
Compared with the prior art, the invention has the following obvious advantages and effects:
1) the invention integrates desulfurization and the production of solid ammonium sulfate (diammonium hydrogen phosphate or ammonium hydrogen phosphate, ammonium nitrate and ammonium chloride) by using the desulfurization product as well as the co-production of liquid sulfur dioxide and anhydrous sodium sulfite through a reasonable process, thereby not only widening the treatment method of the desulfurization product, but also solving the problem that the desulfurization product is easy to decompose and causes secondary pollution in the prior art, producing chemical products necessary for national economy, realizing the reclamation of the desulfurization product, greatly reducing the actual operation cost or having certain economic benefit.
2) The invention adopts the advanced impinging stream mass principle to mix the flue gas and the ammonia water in the impinging stream desulfurization tower, and adopts the jet atomizer to spray the ammonia water to mix with the flue gas downstream, thereby not only having small resistance, but also strengthening the absorption process, greatly reducing the water consumption, realizing the energy saving and high efficiency of the process of producing solid ammonium sulfate and co-producing liquid sulfur dioxide and anhydrous sodium sulfite by desulfurization products, and solving the problem that the desulfurization products with large water consumption are difficult to treat because the prior wet desulfurization ensures the desulfurization efficiency.
3) When the alkaline liquor is used for absorbing sulfur dioxide gas, because a negative pressure state is formed during the discharge of flue gas, the sulfur dioxide gas which is not completely absorbed by the absorption tower can be mixed with the tail gas of the absorption tower and returned to the flue gas before entering the desulfurization tower, and then enters the desulfurization tower for secondary absorption, so that the absorption rate of sulfur dioxide is improved, not only is the resource of sulfur dioxide fully utilized, but also the pollution of the discharge of the sulfur dioxide gas to air is reduced, and the existing technology for absorbing sulfur dioxide by the alkaline liquor discharges the gas containing sulfur dioxide into the atmosphere, therefore, the invention has obvious advantages for the prior art.
Drawings
FIG. 1 is a process flow diagram of the present invention
Detailed Description
The flue gas desulfurization and post-treatment processes of the present invention will be described in detail with reference to the process flow diagram and by using the following examples, without limiting the scope of the invention.
As shown in figure 1, after 99% of smoke dust in boiler flue gas is removed by an electric precipitator, the boiler flue gas enters a reactor in an impinging stream desulfurization tower (model: TS-10-1000, produced by Zhenjiang Yunto environmental protection mechanical equipment factory), a prepared 5% ammonia water desulfurizer passes through an ammonia supply system, namely a desulfurizer preparation and supply system, and is sent to a jet atomizer (model: PZQZ, produced by Beijing Yangxin New spray mechanical Co., Ltd.) installed in the impinging stream desulfurization reactor, and the desulfurizer fully collides with the flue gas in an atomized state in the reactor in the tower downstream, is mixed and contacted, and generates a desulfurization product, namely ammonium bisulfite and ammonium sulfite. The purified flue gas is dehydrated by a dehydration and demisting device and then is sent into a chimney by a draught fan to be discharged, and the desulfurization rate is about 96 percent.
The desulfurization product is an aqueous solution containing ammonium bisulfite and ammonium sulfite, most of water is vaporized by flue gas, the water is concentrated to 25-30% of the original sprayed liquid amount after coming out of the desulfurization tower, and the concentrated water is collected in a desulfurization product storage tank after passing through a water seal tank and a centrifuge, can be circularly treated according to actual conditions and then enters a desulfurization product purification device.
The water solution of the desulfurization product ammonium bisulfite and ammonium sulfite contains solid suspended matters, and is sent into a purifying device (LW horizontal spiral discharge sedimentation centrifuge, produced by combined fertilizer and astronomical science and technology development Co., Ltd.) for purification, and the solid suspended matters are filtered.
The purified water solution of ammonium bisulfite and ammonium sulfite and excessive concentrated sulfuric acid are sent into a reaction kettle (model: A type four-port metering reaction tank, produced by Jiangsu Yixing nonmetal chemical machinery factory), namely a sulfur dioxide generator, the generated gas phase part of sulfur dioxide is dried by a drying tower, cooled and liquefied by a cooling and liquefying system, and then a liquid sulfur dioxide finished product is obtained by a liquid sulfur dioxide collector and can be bottled.
And the liquid phase part is an ammonium sulfate solution containing excessive sulfuric acid, the ammonium sulfate solution is neutralized by supplementing liquid ammonia through a cooling neutralization kettle to obtain the ammonium sulfate solution, the ammonium sulfate solution is concentrated and crystallized through a centrifugal machine (an SXZ three-foot type automatic lower discharging centrifugal machine, produced by Shijiazhuang new mechanical factory) and a rotary kiln (a direct heating type countercurrent rotary dryer, produced by Guilin metallurgical machinery general factory), and a solid ammonium sulfate product is obtained after packaging.
The sulfur dioxide gas generated previously is sent to a two-section absorption tower (a filling type absorption tower produced by Beijing chemical equipment factory) by a sulfur dioxide fan, is absorbed by alkali liquor with the concentration of 30 percent to obtain sodium sulfite saturated solution, and is concentrated, crystallized, centrifugally separated, dried and packaged by a transit tank, a graphite heating evaporator (YKA type original block hole graphite heating evaporator produced by Jiangsu Nantong carbon factory), a centrifugal machine and a rotary kiln in sequence to obtain the finished anhydrous sodium sulfite. In this stage of the process, as shown in fig. 1, the tail gas of the absorption tower containing unreacted sulfur dioxide gas a can be recycled back to the flue gas before entering the desulfurization tower to be mixed, and then subjected to desulfurization again. The recovery rate of sulfur dioxide can be improved.
According to the above-mentioned technological process, when the excess acid solution is used to treat desulfurization product, if phosphoric acid is fed into the reaction kettle, diammonium hydrogen phosphate or ammonium hydrogen phosphate can be produced. If nitric acid is fed, ammonium nitrate can be generated. If hydrochloric acid is fed, ammonium chloride is produced.

Claims (7)

1. An integrated method for flue gas ammonia desulphurization and desulphurization product comprehensive utilization comprises the following steps:
1) after the boiler flue gas is dedusted, the boiler flue gas and ammonia water are subjected to desulfurization reaction to generate an aqueous solution of ammonium bisulfite and ammonium sulfite, and the desulfurized flue gas is sent into a flue to be discharged;
2) purifying the aqueous solution containing ammonium bisulfite and ammonium sulfite, and filtering solid suspended substances in the solution;
3) adding excessive acid solution into the purified aqueous solution of ammonium bisulfite and ammonium sulfite, and sending the aqueous solution into a reaction kettle to generate sulfur dioxide gas and an ammonium salt aqueous solution containing the excessive acid solution;
4) drying, cooling and liquefying the generated sulfur dioxide gas to obtain a liquid sulfur dioxide finished product;or absorbing sulfur dioxide gas with alkali liquor to obtain saturated sodium sulfite solution, and concentrating, crystallizing and centrifugally separating to obtain anhydrous sodium sulfite product; and neutralizing the generated ammonium salt aqueous solution containing excessive acid with ammonia water, and concentrating and crystallizing to obtain a solid ammonium salt finished product.
2. The integrated process of ammonia desulfurization of flue gas and comprehensive utilization of desulfurization products according to claim 1, characterized in that: and after dust removal, the boiler flue gas enters a reactor in an impinging stream desulfurization tower, and ammonia water fully collides with the flue gas through a jet atomizer in the reactor in the tower in a downstream manner, is mixed and contacts with the flue gas, and generates desulfurization chemical reaction.
3. The integrated process for ammonia desulfurization of flue gas and comprehensive utilization of desulfurization products according to claim 1 or 2, characterized in that: the acid solution can be concentrated sulfuric acid, phosphoric acid, hydrochloric acid or nitric acid, and correspondingly, the finished solid ammonium salt is ammonium sulfate, diammonium hydrogen phosphate and/or ammonium hydrogen phosphate, ammonium chloride or ammonium nitrate.
4. A production facility for the integrated process of ammonia desulfurization of flue gas and comprehensive utilization of desulfurization products as defined in claim 1, comprising:
1) the desulfurizing tower is used for flue gas desulfurization reaction;
2) the desulfurization product purification device is used for filtering solid suspended matters in the desulfurization product solution;
3) the reaction kettle, namely a sulfur dioxide generator, is used for post-treatment of the desulfurization product.
5. The production apparatus according to claim 4, wherein: the desulfurizing tower is an impinging stream desulfurizing tower provided with a jet atomizer.
6. The production apparatus according to claim 4, wherein: the purification device is a horizontal spiral discharge sedimentation centrifuge or a plate and frame filter press.
7. The production apparatus according to claim 4, 5, or 6, wherein: the equipment also can comprise a drying tower, a cooling system, a liquefaction system, an absorption tower, an evaporative crystallization system, a centrifugal machine, a rotary kiln and corresponding heat exchange and power devices.
CNB031575994A 2003-09-24 2003-09-24 Integration method for ammonia process of desulfurizing flue gas and multiple utilizing desulfurized products and equipment Expired - Fee Related CN100368061C (en)

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Cited By (12)

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CN100427391C (en) * 2006-09-30 2008-10-22 宁夏英力特电力集团股份有限公司 Tail gas treatment and reutilization for calcium carbide stove
CN100494326C (en) * 2005-05-13 2009-06-03 北京思践通科技发展有限公司 Liquid control method and process of gaseous deacidification using said liquid control method
CN101987278A (en) * 2010-07-28 2011-03-23 丁正元 Method for preparing fertilizer grade monoammonium phosphate from sulfurous gases by ammonia-process desulfurization
CN102211762A (en) * 2010-04-06 2011-10-12 山东三维石化工程股份有限公司 Method for preparing sulfur and processing tail gas by taking ammonium bisulfite as intermediate
CN101601964B (en) * 2009-06-03 2012-01-11 李鹏举 Ammonia flue gas desulfurization device
CN101612515B (en) * 2008-06-28 2013-01-02 金隆铜业有限公司 Wet flue gas desulfurization method
CN102976359A (en) * 2012-12-21 2013-03-20 四川宏达股份有限公司 Method for producing ammonium sulfate by removing sulfur through ammonia method
CN104548909A (en) * 2014-12-04 2015-04-29 常州大学 Gas-liquid phase medium flue gas desulfurization device
CN106430246A (en) * 2016-09-29 2017-02-22 攀枝花市博信化工有限责任公司 Method for separating and recycling ammonia sulfate from preparation technology of sodium sulfide adopting solid waste sodium sulfate
CN109499289A (en) * 2018-11-07 2019-03-22 襄阳泽东化工集团有限公司 A kind of processing method and processing device of desulfidation tail gas
CN109621653A (en) * 2018-12-29 2019-04-16 中冶南方都市环保工程技术股份有限公司 A kind of the coke oven flue gas ammonia method desulfurizing system and method for resourcebility recycling
CN114053834A (en) * 2020-08-05 2022-02-18 湖南中冶长天节能环保技术有限公司 External circulation cleaning treatment method and system for cyanogen-containing SRG gas

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FR2161188A6 (en) * 1971-06-08 1973-07-06 Inst Francais Du Petrole
CN1087180C (en) * 1999-01-07 2002-07-10 华东理工大学 Process for purifying and recovering waste SOx gas from coal boiler
CN2389708Y (en) * 1999-09-22 2000-08-02 阎洪滨 Dedusting desulfurizing equipment for boiler
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CN100494326C (en) * 2005-05-13 2009-06-03 北京思践通科技发展有限公司 Liquid control method and process of gaseous deacidification using said liquid control method
CN100427391C (en) * 2006-09-30 2008-10-22 宁夏英力特电力集团股份有限公司 Tail gas treatment and reutilization for calcium carbide stove
CN101612515B (en) * 2008-06-28 2013-01-02 金隆铜业有限公司 Wet flue gas desulfurization method
CN101601964B (en) * 2009-06-03 2012-01-11 李鹏举 Ammonia flue gas desulfurization device
CN102211762A (en) * 2010-04-06 2011-10-12 山东三维石化工程股份有限公司 Method for preparing sulfur and processing tail gas by taking ammonium bisulfite as intermediate
CN102211762B (en) * 2010-04-06 2012-11-21 山东三维石化工程股份有限公司 Method for preparing sulfur and processing tail gas by taking ammonium bisulfite as intermediate
CN101987278B (en) * 2010-07-28 2013-08-07 丁正元 Method for preparing fertilizer grade monoammonium phosphate from sulfurous gases by ammonia-process desulfurization
CN101987278A (en) * 2010-07-28 2011-03-23 丁正元 Method for preparing fertilizer grade monoammonium phosphate from sulfurous gases by ammonia-process desulfurization
CN102976359A (en) * 2012-12-21 2013-03-20 四川宏达股份有限公司 Method for producing ammonium sulfate by removing sulfur through ammonia method
CN102976359B (en) * 2012-12-21 2015-01-07 四川宏达股份有限公司 Method for producing ammonium sulfate by removing sulfur through ammonia method
CN104548909A (en) * 2014-12-04 2015-04-29 常州大学 Gas-liquid phase medium flue gas desulfurization device
CN106430246A (en) * 2016-09-29 2017-02-22 攀枝花市博信化工有限责任公司 Method for separating and recycling ammonia sulfate from preparation technology of sodium sulfide adopting solid waste sodium sulfate
CN109499289A (en) * 2018-11-07 2019-03-22 襄阳泽东化工集团有限公司 A kind of processing method and processing device of desulfidation tail gas
CN109621653A (en) * 2018-12-29 2019-04-16 中冶南方都市环保工程技术股份有限公司 A kind of the coke oven flue gas ammonia method desulfurizing system and method for resourcebility recycling
CN114053834A (en) * 2020-08-05 2022-02-18 湖南中冶长天节能环保技术有限公司 External circulation cleaning treatment method and system for cyanogen-containing SRG gas
CN114053834B (en) * 2020-08-05 2024-01-02 湖南中冶长天节能环保技术有限公司 External circulation cleaning treatment method and system for cyanogen-containing SRG gas

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