CN1559880A

CN1559880A - Beer filling technology for plastic beer bottle

Info

Publication number: CN1559880A
Application number: CNA2004100234867A
Authority: CN
Inventors: 孔祥众
Original assignee: Individual
Current assignee: Individual
Priority date: 2004-02-24
Filing date: 2004-02-24
Publication date: 2005-01-05
Anticipated expiration: 2024-02-24
Also published as: CN100425523C

Abstract

A technology for filling beer in plastic bottles includes such steps as blow moulding to make plastic bottles, ultraviolet sterilizing, instantaneous sterilizing of beer, filling, removing air bubble, turning cap to plastic bottle, examining beer, clean water flushing, drying, sticking label, packing and storing.

Description

Plastic beer bottle beer filling technology

1, technical field

The present invention relates to a kind of process for beer production, the filling process of specifically a kind of PET plastic beer bottle on line of beer.

2, technical background

As everyone knows, mostly beer is to adopt beer bottle to take can beer, existing deficiency is that one ton of beer of every production is used for the cleaning of beer bottle and 2-3 that the pouring process water is beer per ton doubly in actual production, calculate with this, a fresh water consumption of producing brewery every year of 100,000 tons per year is about 300,000 cubes, whole nation brewery of thousands of family, annual used up freshwater resources are equivalent to the water capacity of several West Lakes, besides during wash bottle in the bottle residual beer will be washed out and become sewage and enter in the sewage, its COD content is 100 times of sewage, so also be a big problem to the pollution of environment.At present, China is one of country of water resource poorness in the world, and how reducing Beer Production is one of problem of state key solution to the consumption of water resource and the environment of protecting people to depend on for existence.Beer bottle also exists in actual applications and portion is beneficial to the problem of storage and aspects such as transportation, such as:

The storage aspect all will drop into a lot of manpower and materials each brewery-every year and reclaim old bottle, does not reveal brokenly, well imagines with regard to the expense that stores this every year.

The transportation aspect, the empty beer bottle after the use will could be transported to brewery at last through one-level, secondary and three grades of recycle bins respectively and store use, and every grade of recycle bin all will be through transportation and loading and unloading, and broken average energy is to 3%-5%.The transportation of finished product bottled beer, beer and bottle are the relation of equity on weight, that is to say 10 tons of beer of fortune, 5 tons of bottles are wherein just arranged in transportation repeatedly, cause waste very big on the manpower financial capacity and the energy therefore for country and enterprise.

Also have safety problem in addition, annual loss and the domestic tragedy that is caused because of the beer bottle explosive incident is innumerable.

At present, the beverage bottle of use High molecular material is used for packing and contains CO ₂The band of gas presses beverage as: Coca-Cola, unusual cola etc., has been proven technique comparatively, but has not also had the can of family expenses in beer, does not also have plastic beer bottle is used for report on the line of beer.

3, summary of the invention

The plastic beer that the objective of the invention is to adopt High molecular material to make is used for beer filling production, to replace traditional beer bottle filling process, overcomes prior art existing all deficiencies in production and use.

Needs along with development and national economy and scientific and technological progress, need carry out once revolution completely to unalterable in the last hundred years beer bottle can production technology, that is exactly the beer filling manufacturing line that the plastic beer bottle that adopts the PET High molecular material to make is used for beer enterprise, for the plastic beer bottle that allows High molecular material make is applicable to existing beer bottle canning line, must reforms and adjust existing beer filling technology.

The beverage bottle that High molecular material is made public use, why not does beer producers use the High molecular material beer bottle on the beer filling manufacturing line so? scrutinize and mainly contain following problem and also be well solved.1, the plastic beer bottle of wrapping machine gas-cap drive too high (general 4-5kg) High molecular material is difficult to bear; 2, temperature is too high, and temperature is generally at 80-90C ° during sterilization; So so high temperature adds higher beer pressure, the plastic beer bottle of High molecular material is difficult to bear.Therefore, the plastic beer bottle of High molecular material is not accepted by beer industry always and is used.

4, embodiment

On the beer filling manufacturing line, set up blow moulding machine and ultraviolet disinfection equipment, gas-cap drive with existing beer filling manufacturing line, reduce in the 2kg by original 4-5Kg, adopt before the can high-temperature short-time sterilization to reduce or avoid Yin Gaowen to produce instantaneous bottle inner high voltage to beer liquid plastic beer bottle is damaged influence, processing step is as follows:

It is standby that a/ blowing system bottle---ultraviolet disinfection---is gone up canning line;

---------------------decals---thermoplastic packing---is gone into library storage to the wind-force drying to screw capping to instantaneous sterilizing in the clear water flushing to test wine to draw the bubble exhaust in the bottle placer can before the can of b/ beer liquid.

Embodiment

Existing beer filling technology and filling production lines are transformed, the one, spirit roof pressure power is fallen, reduces in the 2kg by original 4-5Kg, to alleviate the pressure of bottle.The 2nd, beer liquid is carried out high-temperature short-time sterilization before adopting can, reduce or high temperature causes moment bottle inner high voltage to plastic bottle when avoiding can destroying infection; The 3rd, on canning line, set up blowing bottle-making machine and ultraviolet disinfection equipment, the can of reaching the standard grade while sterilizing of limit system bottle meets hygienic standard to guarantee plastic beer bottle.The plastic beer bottle of High molecular material is the same with the Other Drinks bottle to adopt disposable use, reduces because of consumption and the waste of wash bottle to water resource.Equally also reduced cost of transportation, warehousing costs and because of the bottle explosion accident to the injury that the customer causes, improved safety.

Economic and Efficiency Analysis:

Its cost of plastic beer bottle that Polymer PET material is made is not high, adjusts according to the present market price, and 0.30 yuan/in 600 milliliters bottle, 1.25 liters bottle are 0.45 yuan/, and 2.2 bottles that rise to 2.5 liters are 0.5 yuan/.Say that from price the customer can accept fully.Waste plastics beer bottle after the recovery still can be used as the raw material of industry of other plastic products of processing.

It bears pressure intensity with regard to the beer bottle of Polymer PET material, the inherent bearing resistance of normal temperature can reach more than the 5kg, as long as temperature is to the influence of bottle when having solved beer filling, the beer bottle of Polymer PET material can bear the pressure of beer fully, presses the same sacker consumers in general that are widely used in beer of beverage to use with other bands.Concrete standard please refer to the relevant data in the middle of State Bureau of Technical Supervision's catalogue.

Plastic beer bottle beer filling technology of the present invention is compared with prior art; have technology rationally, reduce production costs, reduce water resource waste, protect environment, stop the bottle explosion accident, alleviate characteristics such as communications and transportation pressure; not only have good economic benefits, good social benefit is more arranged.Thereby, have good value for applications.

Claims

1, plastic beer bottle filling process, it is characterized in that on the beer filling manufacturing line, setting up blow moulding machine and ultraviolet disinfection equipment, gas-cap drive with existing beer filling manufacturing line, reduce in the 2kg by original 4-5Kg, to alleviate the pressure of bottle, high-temperature short-time sterilization produced the influence of instantaneous pressure to plastic beer bottle to reduce or to avoid Yin Gaowen to make before beer liquid adopted can in the bottle, and processing step is as follows:

It is standby that a/ blowing system bottle--ultraviolet disinfection--is gone up canning line;

--------------decals--thermoplastic packing--is gone into library storage to the wind-force drying to screw capping to instantaneous sterilizing in the clear water flushing to test wine to draw the bubble exhaust in the bottle placer can before the can of b/ beer liquid.