The centrifugal force controlled formula becomes the discharge capacity scroll compressor
Technical field
The present invention relates to a kind of scroll compressor, specifically a kind of centrifugal force controlled formula becomes the discharge capacity scroll compressor.
Background technique
At present, the important method that the trip of dependence automobile is still the upper and lower class of people and travels outdoors, and along with the raising of people to the requirement of trip travelling comfort, car air conditioner has become the indispensable function of various vehicles.Existing car air conditioner is a kind of air-conditioning system by the engine-driving compressor.Scroll compressor is very a kind of rapidly idle call compressor of development in recent years, and it has the rotating speed height, can less, proper functioning under the no deep-fried twisted dough sticks spare, long service life, simple advantage easy to maintenance has been widely used as the used for automobile air conditioning compressor.Scroll compressor is generally directly driven by master motor, in order to obtain satisfied refrigeration (heat) effect, generally all measure makes scroll compressor be in the state of running up through speedup, with refrigeration (heat) effect that guarantees compressor when automobile is in idling mode, but along with the variation of the speed of a motor vehicle and load, the rotating speed of compressor also certainly will change thereupon, and then makes refrigeration (heat) ability of air-conditioning system suddenly big or suddenly small, not only influence the travelling comfort of air in the car, and waste energy.For city bus, peak period on and off duty and night low peak period, the speed of a motor vehicle and load variations are very big, for other motorbus, on common road and expressway and when fully loaded and unloaded, its velocity variations is also very big, and refrigeration (heat) amount was more suitable when these all can make vehicle low speed occur, the superfluous phenomenon of (heat) amount of then freezing when high speed.At this problem, generally take break-make, and then the method for start-stop of control compressor solves by solenoidoperated cluthes, though this method can realize vehicle interior temperature steadily, but the break-make of clutch will certainly cause the variation of engine loading, causes that neglecting of the speed of a motor vehicle is fast slow suddenly.The ratio that the compressor power consumption accounts for the motor total output is big more, it changes just obvious more, so adopt clutch to control the start-stop of compressor and then realize that the method for vehicle interior temperature stationarity not only can influence the travelling comfort of taking, and owing to suddenly suddenly can have influence on traveling security slowly soon in the running process.
Summary of the invention
The objective of the invention is the problem that exists in the existing vortex type automobile air conditioner compressor work, utilize the characteristics of vortex moveable disc meeting generation centrifugal force in movement process of scroll compressor, provide a kind of variable-displacement centrifugal force controlled formula to become the discharge capacity scroll compressor, solving the stationarity problem of existing refrigeration (heat) ability, thereby make refrigeration (heat) ability of air-conditioning system not be subjected to the influence of engine speed change by scroll compressor driven vehicles air-conditioning system.
Technological scheme of the present invention is:
A kind of centrifugal force controlled formula becomes the discharge capacity scroll compressor, comprise housing, vortex static disc, vortex moveable disc, protecgulum, bent axle, eccentric bushing, vortex static disc and vortex moveable disc match to merge and are installed in the housing, vortex static disc is fixed in the housing, vortex moveable disc links to each other with eccentric bushing, eccentric bushing links to each other with bent axle, bent axle is arranged in protecgulum, protecgulum links to each other with housing, clutch pulley is installed on the protecgulum, and clutch pulley drives the bent axle rotation by the friction plate rotation that drive is installed on the bent axle; After matching with vortex moveable disc, vortex static disc forms crescent shape air aspiration cavity, crescent shape intermediate cavity, crescent shape center cavity, the crescent shape center cavity communicates with the suction port of outlet valve, it is characterized in that in the disk body of vortex moveable disc, being equipped with at least a flow control valve, the inlet hole of flow control valve communicates with crescent shape intermediate cavity or crescent shape center cavity, and the cascading water hole of flow control valve communicates with the crescent shape air aspiration cavity.
Flow control valve of the present invention comprises valve body, elastomer, spool, elastomer and spool are installed in the valve body, two ends at spool all are equipped with elastomer, an elastomeric end and spool offset, the chamber wall of the other end and valve body offsets, the side chamber wall that valve body is relative with vortex static disc is provided with inlet hole and cascading water hole, is provided with cascading water groove or pod apertures on spool.
Above-mentioned elastomer can be spring or elastic caoutchouc, wherein is best with the spring.
The flow control valve of installing in the disk body of vortex moveable disc is the best with two, two flow control valves can be arranged symmetrically in the disk body of vortex moveable disc, also can asymmetricly be arranged in the disk body of vortex moveable disc, no matter be the dynamic balancing that symmetry or asymmetric layout all should be noted vortex moveable disc; Flow control valve more than two also can be installed in the disk body of vortex moveable disc,, all should note making the disk body of vortex moveable disc to be in dynamic equilibrium state no matter several flow control valves are installed in the disk body of vortex moveable disc.
Beneficial effect of the present invention:
1, utilize simple mechanical means to solve the change discharge capacity problem of scroll compressor, have simple in structure, easy for installation, the outstanding advantage of reliable operation.
2, needn't carry out switching to clutch continually, solved the problem of scroll compressor Fraquent start to the influence of engine loading, what can prevent the speed of a motor vehicle that causes owing to load variations suddenly neglects slow problem soon, has improved the travelling comfort and the traveling security of vehicle ride.
Temperature when 3, helping reducing the scroll compressor high speed operation, the life-span of prolongation compressor.
4, solved motor bus, the stationarity problem of bus vehicle interior temperature particularly no matter to make it be to be in idling mode or fast state, no matter when being fully loaded or unloaded, all can obtain more stable temperature in the car.
5, critical component of the present invention---flow control valve simple in structure, it utilizes the centrifugal force that produces in the vortex moveable disc movement process to carry out work, can not increase the power consumption of motor car engine.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of flow control valve of the present invention.
Fig. 3 is the A-A sectional view of Fig. 2.
Fig. 4 is the structural representation of the embodiment of the invention two.
Embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
Embodiment one.
A kind of centrifugal force controlled formula becomes the discharge capacity scroll compressor, comprise housing 1, vortex static disc 2, vortex moveable disc 3, protecgulum 4, bent axle 5, eccentric bushing 6, vortex static disc 2 matches to merge with vortex moveable disc 3 and is installed in the housing 1, vortex static disc 2 is fixed in the housing 1, vortex moveable disc 3 links to each other with eccentric bushing 6, eccentric bushing 6 links to each other with bent axle 5, bent axle 5 is arranged in protecgulum 4, protecgulum 4 links to each other with housing 1, clutch pulley 7 is installed on the protecgulum 4, and clutch pulley 7 drives bent axle 5 rotations by friction plate 8 rotations that drive is installed on the bent axle 5; Forming sectional view after vortex static disc 2 matches with vortex moveable disc 3 is meniscate crescent shape air aspiration cavity 9, crescent shape intermediate cavity 10, crescent shape center cavity 11, crescent moon center cavity 11 communicates with the suction port of outlet valve 12, a flow control valve 13 is installed in the disk body of vortex moveable disc 3 at least, the inlet hole 14 of flow control valve 13 communicates with crescent shape intermediate cavity 10 or crescent shape center cavity 11, and the cascading water hole 15 of flow control valve 3 communicates with crescent shape air aspiration cavity 9.Two flow control valves 13 are installed in the disk body of the vortex moveable disc 3 of present embodiment; The inlet hole 14 of flow control valve 13 communicates with crescent shape intermediate cavity 10 by the through hole on the disk body that is positioned at vortex moveable disc 3 16, and the cascading water hole 15 of flow control valve 13 communicates with crescent shape air aspiration cavity 9 by the through hole on the disk body that is positioned at vortex moveable disc 3 17.As shown in Figure 1, only provided the mounting point schematic representation of a flow control valve 13 among the figure owing to the view projection relation.Two flow control valves 13 can be arranged symmetrically in the disk body of vortex moveable disc 3, also can asymmetricly be arranged in the disk body of vortex moveable disc 3, no matter be the dynamic balancing that symmetry or asymmetric layout all should be noted vortex moveable disc 3, if uneven, then can solve by increasing balancing weight or other conventional mechanical means.
The flow control valve 13 of present embodiment comprises valve body 18, elastomer 19, spool 20, elastomer 19 and spool 20 are installed in the valve body 18, two ends at spool 20 all are equipped with elastomer 19, one end and the spool 20 of elastomer 19 offset, the chamber wall 21 of the other end and valve body 18 offsets, valve body 18 and vortex static disc 2 relative side chamber walls 22 are provided with inlet hole 14 and cascading water hole 15, are provided with cascading water groove 23 or pod apertures 24 on spool 20.Elastomer 19 can be spring or elastic caoutchouc, wherein is best with the spring.Cascading water groove 23 can obtain by groove consistent with spool 20 axial directions of processing on the outer surface of spool 20, and pod apertures 24 can be by obtaining (shown in the spool among Fig. 4 20) at through hole consistent with spool 20 axial directions of processing on the spool 20.The cascading water groove 23 of present embodiment is a groove that forms in spool 20 surface Machining.Shown in Fig. 2,3.
Embodiment two.
As shown in Figure 4.
A kind of centrifugal force controlled formula becomes the discharge capacity scroll compressor, comprise housing 1, vortex static disc 2, vortex moveable disc 3, protecgulum 4, bent axle 5, eccentric bushing 6, vortex static disc 2 matches to merge with vortex moveable disc 3 and is installed in the housing 1, vortex static disc 2 is fixed in the housing 1, vortex moveable disc 3 links to each other with eccentric bushing 6, eccentric bushing 6 links to each other with bent axle 5, bent axle 5 is arranged in protecgulum 4, protecgulum 4 links to each other with housing 1, clutch pulley 7 is installed on the protecgulum 4, and clutch pulley 7 drives bent axle 5 rotations by friction plate 8 rotations that drive is installed on the bent axle 5; Forming sectional view after vortex static disc 2 matches with vortex moveable disc 3 is meniscate crescent shape air aspiration cavity 9, crescent shape intermediate cavity 10, crescent shape center cavity 11, crescent moon center cavity 11 communicates with the suction port of outlet valve 12, in the disk body of vortex moveable disc 3, be processed with two valve pockets 25, valve pocket 25 communicates with crescent shape intermediate cavity 10 by through hole 16, communicate with crescent shape air aspiration cavity 9 by through hole 17, a spool 20 and two springs 19 are installed in the valve pocket 25, one end and the spool 20 of spring 19 offset, the other end and valve pocket 25 the chamber wall offset, on spool 20, be processed with pod apertures 24 (also available Fig. 2 of pod apertures 24, cascading water groove 23 shown in 3 replaces).
The present invention is further illustrated below in conjunction with working procedure of the present invention.
Behind the car engine start, motor drives clutch pulley 7 by belt and rotates, if air-conditioning switch is not opened, then clutch pulley 7 idle running, not work done, scroll compressor is not worked, if open air-conditioning switch, then clutch energising, clutch pulley 7 and friction plate 8 adhesives that are installed on the bent axle 5 drive friction plate 8 and rotate, and friction plate 8 drives bent axle 5 and rotates, bent axle 5 drives eccentric bushing 6 and rotates, thereby drives vortex moveable disc 3 work.Cooperate the outermost a pair of crescent shape air aspiration cavity 9 that be split into gradually to enlarge by vortex moveable disc 3 and vortex static disc 2 this moment, suck gas, middle a pair of crescent shape intermediate cavity 10 reduces gradually, gas in it is compressed, innermost a pair of crescent shape center cavity 11 associatings also reduce gradually, gas continues to be compressed in it, the exhaust pressure that is higher than the outlet valve 12 that links to each other with crescent shape center cavity 11 up to pressure, outlet valve is opened, pressurized gas are discharged through outlet valve 12 from crescent shape center cavity 11, enter the air-conditioning condenser work done.The moving circle of bent axle 5 revolutions, crescent shape air aspiration cavity 9 closures once, crescent shape intermediate cavity 10 pressurized gass once, 11 exhausts of crescent shape center cavity once, the number of turns of rotating at unit time inside crankshaft 5 is many more, the air displacement in the scroll compressor unit time is just big more.That is to say that the speed of a motor vehicle is high more, the air displacement of scroll compressor is just big more, and refrigeration (heat) ability is just big more, sometimes or even a kind of waste.And scroll compressor of the present invention at first passes through choose reasonable elastomer 19 (spring) when work, and the centrifugal force that produces when utilizing vortex moveable disc 3 rotations overcomes the elastic force of elastomer 19, realizes permanent discharge capacity output.
When the automobile low speed driving, because the effect of elastomer 19 elastic force, make spool 20 block inlet hole 14 (or through hole among the embodiment two 16), crescent shape air aspiration cavity 9 and crescent shape intermediate cavity 10 (or crescent shape center cavity 11) are not communicated with, and scroll compressor is with delivery work.Raising along with car speed, the rotating speed of bent axle 5 also increases, the speed of vortex moveable disc 3 also increases thereupon, spool 20 suffered centrifugal force also increase thereupon, when the elastic force of the suffered centrifugal force of spool 20 greater than the elastomer 19 (spring) that sets, spool 20 outwards moves, at this moment, the inlet hole 14 (or through hole 16) that communicates with crescent shape intermediate cavity 10 (or crescent shape center cavity 11) is opened, the portion gas that was compressed in the crescent shape intermediate cavity 10 (or crescent shape center cavity 11) is by through hole 16, inlet hole 14 enters in the flow control valve 13, passes through dredging flow groove 23 (or pod apertures 24) then from cascading water hole 15, through hole 17 enters in the crescent shape air aspiration cavity 9.So, when galloping, the discharge capacity of scroll compressor revolution is lacked during than low speed, and the rotating speed of bent axle 5 is high more, and the open degree of suction port 14 is big more, and the gas that returns in the crescent shape air aspiration cavity 9 is just many more, and the discharge capacity of revolution is just few more.Thereby no matter can realize that the bent axle 5 of scroll compressor is to run up or during low-speed running the air displacement substantially constant in the unit time.Here need to prove that the rotating speed of the bent axle during flow control valve 13 action (being spool 20 outer moment of moving and making relief opening 14 and dredging flow groove 23 or pod apertures 24 conductings under centrifugal action) is the best rotating speed that freezes during (heat) effect of whole air-conditioning system.