CN1519205A - Preparation method of ferrous sulfate - Google Patents

Preparation method of ferrous sulfate Download PDF

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CN1519205A
CN1519205A CNA031030564A CN03103056A CN1519205A CN 1519205 A CN1519205 A CN 1519205A CN A031030564 A CNA031030564 A CN A031030564A CN 03103056 A CN03103056 A CN 03103056A CN 1519205 A CN1519205 A CN 1519205A
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iron
solution
reaction
ferrous sulfate
sulfuric acid
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CN1233562C (en
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郑雅杰
龚竹清
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Central South University
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Central South University
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Abstract

The invention relates to a method for preparing ferrous sulfate from pyrite in a reaction solution with sulfuric acid and ferric-containing waste residue, which is characterized by comprising the following steps: firstly, ferric iron-containing waste residues and sulfuric acid react at the temperature of 80-130 ℃ to obtain an acidic solution containing ferric sulfate, then pyrite or sulfur concentrate is added into the acidic solution containing ferric sulfate with the iron concentration of 0.5-4 mol/L to reduce ferric sulfate to obtain a ferrous sulfate solution, and then the ferrous sulfate solution is cooled and crystallized at the temperature of-10-20 ℃, filtered, dried and dried at the temperature of 40-80 ℃ to obtain ferrous sulfate heptahydrate (FeSO)4·7H2O) is copperas. The invention has simple process, low reaction temperature and high reaction speed, and reduces the generation of ferrous sulfateThe production cost and the product quality of the product reach the industrial superior products of GB 10631-89.

Description

A kind of preparation method of ferrous sulfate
Technical field:
The present invention relates to prepare the method for ferrous sulfate, specifically be sulfurous iron ore with sulfuric acid with contain the method for preparing ferrous sulfate in the ferric iron waste residue reaction solution.
Background technology:
Ferrous sulfate is that green vitriol is a kind of important chemical material, and purposes is very extensive.It is mainly derived from by product in China, and its main preparation methods and shortcoming thereof are:
Prepare green vitriol with the scrap iron sulfuric acid process and contain impurity such as other metallic element and silicon, can not be directly as soft magnetic ferrite.
Green vitriol FeSO with the preparation of titanium white by product method 47H 2O, its content generally is lower than 90%, needs during use to purify.
It is limited to adopt the scrap iron sulfuric acid process to prepare green vitriol output, and ferrous sulfate contains many impurity, and quality product is difficult to guarantee.
Weak points such as in a word, these method gained ferrous sulfate quality are low, and the iron sheet consumption is big.
Have at present to adopt and contain ferric waste residue such as pyrite cinder, iron mud, steel-making slag etc. and be the method for feedstock production ferrous sulfate.The CN1125196A patent obtains iron ore concentrate with pyrite cinder, iron mud, iron-containing dust ash, iron ore dried, classified; In the reversion stove, under 700~800 ℃, reduce these iron ore concentrates then with bituminous coal powder; After the iron ore concentrate reduction again vitriol lixiviation make ferrous sulfate.But this procedure complexity, energy consumption height.
Summary of the invention:
The objective of the invention is to: a kind of preparation method of ferrous sulfate is provided, good with the ferrous sulfate quality of present method preparation, the output height, and also technological process is simple, energy consumption is low.
Technical scheme of the present invention is: at first will contain ferric iron waste residue and concentration and be 30~70% sulfuric acid and react 0.5~5 hour under 80~130 ℃ of conditions, obtain the acidic solution of sulfur acid iron, the sulfuric acid consumption is controlled at 0.7~1.2 times of theoretical consumption of iron slag and sulfuric acid complete reaction; Add sulfurous iron ore then in containing the acidic solution of ferric sulfate that concentration of iron is 0.5~4mol/L or sulphur concentrate reduction ferric sulfate obtains copperas solution, control reaction temperature is 50~130 ℃; Again through-10~20 ℃ of crystallisation by cooling, filtration, dryings, obtain iron vitriol (FeSO in 40~80 ℃ of oven dry 47H 2O) be green vitriol.
Advantage of the present invention and positively effect: the ferric sulfate in sulfurous iron ore reduction iron slag and the sulfuric acid reaction gained solution prepares ferrous sulfate, and its quality product has reached GB10631-89 industry premium grads; Technology of the present invention is simple, temperature of reaction is low, speed of response is fast, has reduced the ferrous sulfate production cost, has improved the ferrous sulfate quality product, for pollution and the comprehensive utilization iron resources of eliminating iron slag all played active effect.
Description of drawings:
Fig. 1: iron salt solutions reparation technology schematic flow sheet.
Fig. 2: the sulfurous iron ore reduction method prepares the green vitriol process flow diagram.
Fig. 3: Fe 3+The graph of a relation in reduction ratio and reaction times.
In order to improve the reactive behavior of sulfurous iron ore, the present invention has adopted the ferric sulfate in mechanical activation sulfurous iron ore reduction iron slag and the sulfuric acid reaction gained solution.Its mechanical activation process is by ratio of grinding media to material 27~4: 1 adds sulfurous iron ore or sulphur concentrate in the ball mill (planetary ball-bearing mill, agitating ball mill etc.), during ball milling that mill tube is airtight or add water for ball milling, air sulfur oxide iron ore or sulphur concentrate when preventing ball milling.Ball milling obtains active sulphur iron ore or active sulphur concentrate after 4~8 hours.
In the planet mill tube, be to add sulphur concentrate at 27: 1 to carry out mechanical activation by ratio of grinding media to material.(different ball milling times, Fe 3+The relation in reduction ratio and reaction times as shown in Figure 3.As shown in Figure 3, under the same reaction conditions, soak time is long more, and speed of response is fast more.Under above-mentioned reaction conditions, the ball milling time is reacted 150min Fe when being 240min 3+Reduction ratio can reach 98.26%; Ball milling is not during the time, behind the reaction 680min, and Fe 3+Reduction ratio just reaches 58.76%.Obvious non-activated sulfurous iron ore activity is very low.
Embodiment:
Embodiment 1: at first in the three-necked bottle of the 10000ml that fills sulphuric acid soln, add 3kg oven dry pyrite cinder, its component concentration is that FeO is 0.5%, Fe 3O 4Be 15.96%, Fe 2O 3Be 74.10%; Starting JB300-D type powerful motor stirrer stirs, make and burn slag and be uniformly distributed in the reaction solution, behind 1.1 times of being that 115 ℃, sulfuric acid concentration are 50%, the sulfuric acid consumption is theoretical consumption of constant temperature electric heating cover control reaction temperature, the reaction 4h thin up and filter the solution of sulfur acid iron.
Then with 80g sulfurous iron ore or mechanical activation the sulphur concentrate add in the solution of the above-mentioned sulfur acid iron of 1000ml, its liquid-solid ratio is 100: 8, reacts in stirring, temperature of reaction is 100 ℃, its reaction soln consists of [Fe 3+]=2.130mol/L, [Fe 2+]=0.100mol/L, [H +]=0.700mol/L.Reaction 150min Fe 3+Reduction ratio can reach 98.26%;
Again oven dry after the solution filtration after the above-mentioned reduction, cold junction, crystallization, filtration, the drying is obtained iron vitriol (FeSO 47H 2O).
Embodiment 2: get the solution 3000mL of the ferric sulfate of embodiment 1 gained, [Fe in the solution 3+]=2.130mol/L, [Fe 2+]=0.100mol/L, [H +]=0.700mol/L adds sulfuric acid ore deposit 600g through ZJM-20 type periodic agitating ball mill ball milling 4h by liquid-solid ratio 100: 20, stirs, and temperature of reaction is Fe behind 80 ℃, reaction 210min 3+Reduction ratio reaches 96.75%; Again above-mentioned gained copperas solution is but arrived in refrigerator and cooled behind-5 ℃, filtration, centrifuge dripping, 50 ℃ of oven dry green vitriol 1.50kg, Fe in the filtrate 2+=0.440mol/L, Fe 3+=0.13mol/L.
Gained green vitriol sample quality is as shown in table 1.Sulfurous iron ore reduction gained green vitriol quality is better than GB10531-89 premium grads quality as shown in Table 1, near GB664-93 chemical reagent standard.
Table 1 sulphur concentrate reduction gained green vitriol sample quality
Quality index/% The gained green vitriol GB10531-89 (premium grads) GB664-93 (chemical reagent)
??FeSO 4·7H 2O ????98 ??98 ????98~101
??Fe 3+ ????0.32 ????0.1
??Pb ????0.002 ??0.002 ????0.005
??As ????0.00045 ??0.0005 ????0.0002
??Zn ????0.041 ????0.02
??Cl ????0.05 ????0.02
??Cu ????0.0018 ????0.01
??TiO 2 ????0.0039 ??0.5
Water-insoluble ????0.019 ??0.2 ????0.02
Phosphoric acid salt (PO 4 3 ????0.0066 ????0.002

Claims (7)

1. the preparation method of a ferrous sulfate, it is characterized in that: at first will contain ferric iron waste residue and concentration and be 30~70% sulfuric acid and under 80~130 ℃ of conditions, react 0.5~5 hour, obtain the acidic solution of sulfur acid iron, the sulfuric acid consumption is controlled at 0.7~1.2 times of theoretical consumption of iron slag and sulfuric acid complete reaction; Add sulfurous iron ore then in containing the acidic solution of ferric sulfate that concentration of iron is 0.5~4mol/L or sulphur concentrate reduction ferric sulfate obtains copperas solution, control reaction temperature is 50~130 ℃; Again through-10~20 ℃ of crystallisation by cooling, filtration, dryings, obtain iron vitriol (FeSO in 40~80 ℃ of oven dry 47H 2O) be green vitriol.
2. according to the preparation method of the described ferrous sulfate of claim 1, it is characterized in that:
The ferric iron waste residue is meant pyrite cinder, iron mud, slag, iron content ashes and iron ore.
3. the preparation method of ferrous sulfate according to claim 1 is characterized in that: sulfurous iron ore or sulphur concentrate comprise sulfurous iron ore, the sulphur concentrate after the mechanical ball milling activation.
4. the preparation method of ferrous sulfate according to claim 1, it is characterized in that: the mechanical activation process is by ratio of grinding media to material sulfurous iron ore or sulphur concentrate to be added planetary ball-bearing mill tool agitating ball mill, airtight mill tube or be ball milling activation in the dispersion medium with water.
5. the preparation method of ferrous sulfate according to claim 1 is characterized in that: contain the sulfur acid ferrous acid solution that ferric iron waste residue and sulfuric acid reaction obtain and also comprise ferrum sulfuricum oxydatum solutum.
6. the preparation method of a ferrous sulfate is characterized in that:
At first in the three-necked bottle of the 10000ml that fills sulphuric acid soln, add 3kg oven dry pyrite cinder, its component concentration is that FeO is 0.5%, Fe 3O 4Be 15.96%, Fe 2O 3Be 74.10%; Starting JB300-D type powerful motor stirrer stirs, the burning slag is uniformly distributed in the reaction solution, behind 1.1 times of being that 115 ℃, sulfuric acid concentration are 50%, the sulfuric acid consumption is theoretical consumption of constant temperature electric heating cover control, temperature of reaction, the reaction 4h thin up and filter the solution of sulfur acid iron.
Then with 80g sulfurous iron ore or mechanical activation the sulphur concentrate add in the solution of the above-mentioned sulfur acid iron of 1000ml, its liquid-solid ratio is 100: 8, reacts in stirring, temperature of reaction is 100 ℃, its solution composition is [Fe 3+]=2.130mol/L, [Fe 2+]=0.100mol/L, [H +]=0.700mol/L.Reaction 150min Fe 3+Reduction ratio can reach 98.26%;
Again oven dry after the solution filtration after the above-mentioned reduction, cold junction, crystallization, filtration, the drying is obtained iron vitriol (FeSO 47H 2O).
7. the preparation method of a ferrous sulfate is characterized in that:
Get the solution 3000mL that contains ferric sulfate, [Fe in the solution 3+]=2.130mol/L, [Fe 2+]=0.100mol/L, [H +]=0.700mol/L adds through the sulfuric acid ore deposit of mechanical activation 4h 600g by liquid-solid ratio 100: 20, move stirring, and temperature of reaction is 80 ℃, react Fe behind the 210min 3+Reduction ratio reaches 96.75%; Again above-mentioned gained copperas solution is but arrived in refrigerator and cooled behind-5 ℃, filtration, centrifuge dripping, 50 ℃ of oven dry green vitriol 1.50kg, Fe in the filtrate 2+=0.440mol/L, Fe 3+=0.13mol/L.
CN 03103056 2003-01-25 2003-01-25 Preparation method of ferrous sulfate Expired - Fee Related CN1233562C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100562490C (en) * 2006-12-30 2009-11-25 昆明理工大学 A kind of method of producing sulfuric acid and iron ore concentrate with ferrous sulfate
CN101817563A (en) * 2010-04-10 2010-09-01 湖南新恒光科技有限公司 Process for preparing high-purity ferrous sulfate by adopting pyrite smelting slag
CN102689932A (en) * 2011-03-24 2012-09-26 镇江市丹徒区江南热镀锌有限公司 Separation and refining process for ferrous sulphate
CN103290231A (en) * 2013-06-14 2013-09-11 潼关中金冶炼有限责任公司 Method for improving gold leaching rate by deironing with acid leaching from arsenic material
CN107417025A (en) * 2017-08-10 2017-12-01 西安瑞联新材料股份有限公司 A kind of processing method of folic acid sulfur waste sour water
CN108706562A (en) * 2018-08-14 2018-10-26 武汉轻工大学 A method of preparing ferric phosphate using pyrite cinder
CN109336189A (en) * 2018-08-27 2019-02-15 浙江长华科技股份有限公司 A method of preparing ferrous sulfate
CN109928510A (en) * 2019-01-29 2019-06-25 南京农业大学 A kind of Schwertmannite preparation method based on ZVI reduction coupling microorganism
CN110066920A (en) * 2019-05-31 2019-07-30 中国科学院过程工程研究所 A method of Selectively leaching separation vanadium and iron from bone coal navajoite
CN113385138A (en) * 2021-06-21 2021-09-14 南京贝克特环保科技有限公司 Preparation method and application of Schneider mineral
WO2023187256A1 (en) * 2022-03-29 2023-10-05 Kemira Oyj A method for producing ferrous sulphate and phosphoric acid

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100562490C (en) * 2006-12-30 2009-11-25 昆明理工大学 A kind of method of producing sulfuric acid and iron ore concentrate with ferrous sulfate
CN101817563A (en) * 2010-04-10 2010-09-01 湖南新恒光科技有限公司 Process for preparing high-purity ferrous sulfate by adopting pyrite smelting slag
CN102689932A (en) * 2011-03-24 2012-09-26 镇江市丹徒区江南热镀锌有限公司 Separation and refining process for ferrous sulphate
CN103290231A (en) * 2013-06-14 2013-09-11 潼关中金冶炼有限责任公司 Method for improving gold leaching rate by deironing with acid leaching from arsenic material
CN107417025A (en) * 2017-08-10 2017-12-01 西安瑞联新材料股份有限公司 A kind of processing method of folic acid sulfur waste sour water
CN108706562A (en) * 2018-08-14 2018-10-26 武汉轻工大学 A method of preparing ferric phosphate using pyrite cinder
CN109336189A (en) * 2018-08-27 2019-02-15 浙江长华科技股份有限公司 A method of preparing ferrous sulfate
CN109336189B (en) * 2018-08-27 2021-04-09 浙江长华科技股份有限公司 Method for preparing ferrous sulfate
CN109928510A (en) * 2019-01-29 2019-06-25 南京农业大学 A kind of Schwertmannite preparation method based on ZVI reduction coupling microorganism
CN109928510B (en) * 2019-01-29 2021-10-08 南京农业大学 ZVI reduction coupling microorganism-based Schwerner mineral preparation method
CN110066920A (en) * 2019-05-31 2019-07-30 中国科学院过程工程研究所 A method of Selectively leaching separation vanadium and iron from bone coal navajoite
CN113385138A (en) * 2021-06-21 2021-09-14 南京贝克特环保科技有限公司 Preparation method and application of Schneider mineral
WO2023187256A1 (en) * 2022-03-29 2023-10-05 Kemira Oyj A method for producing ferrous sulphate and phosphoric acid

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