CN1508113A - Industrial method for preparing beta-ionone - Google Patents

Industrial method for preparing beta-ionone Download PDF

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CN1508113A
CN1508113A CNA021550697A CN02155069A CN1508113A CN 1508113 A CN1508113 A CN 1508113A CN A021550697 A CNA021550697 A CN A021550697A CN 02155069 A CN02155069 A CN 02155069A CN 1508113 A CN1508113 A CN 1508113A
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ionone
beta
alpha
reaction
lonone
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CN1202065C (en
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陆庆宁
顾建生
田钦
孙小玲
周祖新
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Shanghai Institute of Technology
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Shanghai Institute of Technology
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Abstract

The industrial preparation method of high-purity beta-ionone is characterized by that 1. regulating dose of acetone, water and alkali to make the condensation reaction of citral and acetone be implemented under the condition of approaching to homogeneous phase, its reaction condition is moderate, reaction time is short and yield is high; 2. when the pseudo ionone is undergone the process of cyclization, at the same time the carbon dioxide ice is added so as to effectively prevent reaction system from local overheating and make the selectivity for forming beta-ionone be greater than 99%. Said invention can obviously raise product quality and yield, in the product the beta-ionone content is greater than or equal to 96.0%, alpha-ionone content is less than or equal to 1.0% and the yield is up to 72.0-85.0%.

Description

The industrial production process of alpha, beta-lonone
Technical field
The present invention relates to a kind of industrial production process of high purity alpha, beta-lonone, belong to chemical industry, field of medicaments.
Background technology
Alpha, beta-lonone is a kind of spices that extensive use is arranged, and high purity alpha, beta-lonone (β-body 〉=95.0%, α-body≤2.0%) is the main raw material that medicine industry is produced vitamin A.The synthetic of alpha, beta-lonone is to generate pseudo ionone by citral and condensation of acetone, formed by the pseudo ionone cyclisation under acidic conditions then.
Because the variation of jononeionone position of double bond, product be α-and the mixture of alpha, beta-lonone normally:
Figure A0215506900031
The patent documentation of relevant alpha, beta-lonone is a lot, and mostly round the yield that 1. improves pseudo ionone in the condensation reaction, the content that 2. improves alpha, beta-lonone in the cyclisation product is to satisfy the demand of medicine industry.About condensation reaction, the NaOH aqueous solution of the many employings 10% of traditional technology is catalyzer, and 60 ℃~70 ℃ reactions 5~6 hours, yield was 60~70%.Because citral is to temperature sensitive, in the presence of alkali, be heated, can take place from condensation, also can with the pseudo ionone condensation, cause yield not high.Chinese patent CN 1109462A has introduced: 1. add phase-transfer catalyst (consumption is 1~10% mol ratio of citral) in condensation reaction, and add the condensation inhibitor, to improve the pseudo ionone yield.2. in cyclization, add 2-hydroxyl-4 octyloxy benzophenone compound and prevent agent, to improve the content of alpha, beta-lonone in the product as transposition.But used phase-transfer catalyst and transposition prevent that agent from costing an arm and a leg, and can't reclaim again.Chinese patent CN 1065481A has developed a kind of macroreticular ion exchange resin of solid alkali efficiently catalyzer, condensation reaction is at room temperature carried out and is realized serialization production, and pseudo ionone output and quality all increase.But this Preparation of catalysts and use acquire a certain degree of difficulty, and do not see industrial applications.About the production of alpha, beta-lonone, need carry out at low temperatures, and the cyclization very exothermic, difficult control of temperature makes productive rate on the low side, alpha-isomer content higher (3~5%).At this deficiency, German patent DE .3328440 has proposed a kind ofly at room temperature to be contacted by moment with sulfuric acid by pseudo ionone, produces the method for alpha, beta-lonone, but this method needs special equipment, and condition control difficulty is not so be widely adopted.Chinese patent CN 1129209A has introduced a kind of method of finishing cyclization under the ultrasonic wave effect, and the alpha, beta-lonone productive rate is higher, selectivity is also better.But realize that suitability for industrialized production has big difficulty.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, propose a kind of simple, economic, industrial preparation technology of alpha, beta-lonone efficiently, make the productive rate of pseudo ionone reach 85%~90%; Generate selectivity 〉=99.0% of alpha, beta-lonone in the cyclization.
In order to realize above purpose, the technical process of technical scheme of the present invention is for being condensed into pseudo ionone by citral and acetone reaction, and pseudo ionone is cyclized into alpha, beta-lonone, and its characteristics are:
1, the volume ratio of adjustment acetone is 1 in condensation reaction: 0.1-1: 0.5, and the weight ratio of catalyst n aOH/ water is 0.01-0.05, temperature of reaction is at 18-28 ℃;
2, add dry ice at the cyclization small batch, Yi Bian drip pseudo ionone, Yi Bian short run ground adds dry ice.The dry ice consumption is about the 5%-10% of pseudo ionone weight.
Adjust the ratio of acetone and the consumption of catalyst n aOH, condensation reaction is become near homogeneous phase from traditional two phase reaction carry out, speed of response is significantly accelerated, and temperature of reaction can be reduced to 15~25 ℃, and the reaction times shortens to 2~4 hours.When adopting citral (content 〉=95%) when being raw material, through pseudo ionone content>90% that underpressure distillation obtains, molar yield is near 90%; Add dry ice at the cyclization small batch: because the dry ice sublimation that adds is CO 2The Shi Daliang heat absorption both can play stirring action, can lower the temperature from internal system again, had prevented local superheating effectively, made cyclization generate alpha, beta-lonone, selectivity>99.0% almost singlely.Adopt technical scheme of the present invention, β-body burden in the finished product alpha, beta-lonone 〉=96.0%, α-body≤1.0%, the molar yield of alpha, beta-lonone (in pseudo ionone) reaches more than 80%.
Embodiment
Below by embodiment the specific embodiment of the present invention is done an explanation:
Embodiment 1
With 1100 liters of acetone, 260 premium on currency, 25 liter 30% NaOH solution adds in the reactor, stirs.At 20 ℃, drip 170 kilograms of citrals (content 〉=95.0%) in 2 hours, finish, continue reaction 2~4 hours, therebetween every half an hour, stratographic analysis is done in sampling.When citral transformation efficiency>99.0%, be neutralized to PH=6.0~6.5 with acetic acid, standing demix, branch vibration layer is collected in addition and is reclaimed acetone.Organic layer boils off solvent, gets the pseudo ionone crude product, and the fraction of collecting 104~109 ℃/240Pa through underpressure distillation obtains 201.3 kilograms of pseudo ionone finished products, content 92.2%, yield 90.8%.
In the cyclization still, add 120 liter 6 in advance #Solvent oil, 5 liters of methyl alcohol, 160 liters of vitriol oils stir, and are chilled to-18 ℃, drip 55 kilograms of above-mentioned pseudo ionones in 1~2 hour, add 3~5 kilograms of dry ice simultaneously in batches, finish restir 15~20 minutes.
Add the diluted acid water of 1100 liters of concentration~20% and 130 liter 6 in the hydrolysis kettle in advance #Solvent oil is chilled to-14 ℃, the cyclisation material is put into hydrolysis kettle be hydrolyzed, and stirs static layering, branch vibration layer (recycling) 30 minutes; Oil reservoir boils off the crude product that solvent obtains alpha, beta-lonone with extremely neutral with washing in the alkali, and crude product send in the still kettle, the fraction that 98~101 ℃/133Pa is collected in underpressure distillation obtains 41.9 kilograms of alpha, beta-lonones, contain β-body 97.7%, α-body 0.53%, yield 82.6%.
Embodiment 2
With 800 liters of acetone, 260 premium on currency, 25 liter 30% NaOH solution adds in the reactor, stirs.At 28 ℃, drip 250 kilograms of litsea cubeba oils (containing citral 67.0%) while stirring in 2 hours.Finish, continue reaction 2~4 hours, therebetween every half an hour, stratographic analysis is done in sampling.When citral transformation efficiency>95.0%, be neutralized to PH=6.5~7 with acetic acid, standing demix, branch vibration layer (collect in addition, reclaim acetone).Organic layer boils off solvent, gets the pseudo ionone crude product, and the fraction through 110~117 ℃/525Pa of underpressure distillation collection obtains 197.4 kilograms of pseudo ionone finished products, content 90.2%, yield 84.2%.
In the cyclization still, add 120 liter 6 in advance #Solvent oil, 5 liters of methyl alcohol, 160 liters of vitriol oils stir and are cooled to-12~-18 ℃, add 3 kilograms on dry ice in 2 hours in batches, drip 55 kilograms of above-mentioned pseudo ionones simultaneously, finish restir 15~20 minutes.
Put into 1100 liters in the still in advance and contain H 2SO 4~20% sour water and 160 liter 6 #Solvent oil, and be chilled to-14 ℃, the cyclisation material is put into hydrolysis kettle be hydrolyzed, finish, continue to stir static layering, branch vibration layer (recycling after the dilution) 15~20 minutes.Oil reservoir boils off solvent and obtains the alpha, beta-lonone crude product with extremely neutral with washing in the alkali, and crude product send in the still kettle, the fraction that 98~101 ℃/133Pa is collected in underpressure distillation obtains 37.6 kilograms of alpha, beta-lonones, contains β-body, 96.7%, α-body 0.36%, yield 75.8%.

Claims (1)

1, a kind of industrial production process of alpha, beta-lonone, its technical process is for being condensed into pseudo ionone by citral and acetone reaction, and pseudo ionone is cyclized into alpha, beta-lonone, it is characterized in that,
(1) in the condensation reaction, the volume ratio of adjusting acetone is 1: 0.1-1: 0.5, and the weight ratio of catalyst n aOH/ water is 0.01-0.05, temperature of reaction is at 18-28 ℃;
(2) add dry ice at the cyclization small batch, Yi Bian drip pseudo ionone, Yi Bian short run ground adds dry ice.The dry ice consumption is about the 5%-10% of pseudo ionone weight.
CN 02155069 2002-12-19 2002-12-19 Industrial method for preparing beta-ionone Expired - Fee Related CN1202065C (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101381293B (en) * 2008-10-16 2011-11-16 广州智特奇生物科技有限公司 Method for preparing high-purity beta-jonone
CN106748696A (en) * 2016-12-27 2017-05-31 浙江新和成股份有限公司 A kind of preparation method of methylionone and its intermediate
CN108329200A (en) * 2018-03-21 2018-07-27 万华化学集团股份有限公司 A method of preparing alpha, beta-lonone by raw material of pseudoionone
CN109096073A (en) * 2018-07-16 2018-12-28 南京雪郎化工科技有限公司 A kind of preparation method of pseudo ionone
CN109970535A (en) * 2019-04-23 2019-07-05 上海应用技术大学 A kind of preparation method of alpha, beta-lonone
CN109988064A (en) * 2019-04-28 2019-07-09 上海应用技术大学 A kind of pseudo ionone selectivity cyclisation method
CN110396041A (en) * 2019-07-19 2019-11-01 上海应用技术大学 The washing methods of thick alpha, beta-lonone after a kind of ice solution
CN113603577A (en) * 2021-07-30 2021-11-05 万华化学集团股份有限公司 Fragrance-controllable beta-ionone and preparation method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101381293B (en) * 2008-10-16 2011-11-16 广州智特奇生物科技有限公司 Method for preparing high-purity beta-jonone
CN106748696A (en) * 2016-12-27 2017-05-31 浙江新和成股份有限公司 A kind of preparation method of methylionone and its intermediate
CN106748696B (en) * 2016-12-27 2020-03-27 浙江新和成股份有限公司 Preparation method of methyl ionone and intermediate thereof
CN108329200A (en) * 2018-03-21 2018-07-27 万华化学集团股份有限公司 A method of preparing alpha, beta-lonone by raw material of pseudoionone
CN108329200B (en) * 2018-03-21 2021-03-09 万华化学集团股份有限公司 Method for preparing beta-ionone by using pseudoionone as raw material
CN109096073A (en) * 2018-07-16 2018-12-28 南京雪郎化工科技有限公司 A kind of preparation method of pseudo ionone
CN109970535A (en) * 2019-04-23 2019-07-05 上海应用技术大学 A kind of preparation method of alpha, beta-lonone
CN109970535B (en) * 2019-04-23 2021-12-24 上海应用技术大学 Preparation method of beta-ionone
CN109988064B (en) * 2019-04-28 2021-11-19 上海应用技术大学 Selective cyclization method of pseudo ionone
CN109988064A (en) * 2019-04-28 2019-07-09 上海应用技术大学 A kind of pseudo ionone selectivity cyclisation method
CN110396041A (en) * 2019-07-19 2019-11-01 上海应用技术大学 The washing methods of thick alpha, beta-lonone after a kind of ice solution
CN110396041B (en) * 2019-07-19 2022-08-23 上海应用技术大学 Method for washing crude beta-ionone after ice decomposition
CN113603577A (en) * 2021-07-30 2021-11-05 万华化学集团股份有限公司 Fragrance-controllable beta-ionone and preparation method thereof
CN113603577B (en) * 2021-07-30 2022-09-20 万华化学集团股份有限公司 Fragrance-controllable beta-ionone and preparation method thereof

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