CN1483518A - Antiskid elastic coating and mfg technology thereof - Google Patents
Antiskid elastic coating and mfg technology thereof Download PDFInfo
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- CN1483518A CN1483518A CNA021370079A CN02137007A CN1483518A CN 1483518 A CN1483518 A CN 1483518A CN A021370079 A CNA021370079 A CN A021370079A CN 02137007 A CN02137007 A CN 02137007A CN 1483518 A CN1483518 A CN 1483518A
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Abstract
The present invention relates to a non-skid elastic coating layer specially appliable of ship deck and its production process. Said non-skid elastic coating layer includes bottom layer rust-proofing layer, intermediate layer elastic layer and surface layer elastic anti-skid layer, in which the intermediate layer elastic layer is made of uni formly distributing elastic wear-resisting filler which can be quartz sand and rubber granules into the elastic coating material which can be elastic epoxy resin and polyurethane-epoxy resin elastic body. Said invention also provides its production process and concrete steps.
Description
Technical field
The present invention relates to a kind of surface treatment coating, relate in particular to a kind of antiskid elastic coating and manufacture craft thereof.
Background technology
On military or civilian ship, it is anti-skidding extensively to adopt coating to carry out surface anticorrosion.At present, domestic military or civilian ship mostly adopts anti-skidding paint or epoxy resin to add wear-and corrosion-resistant coatings such as diamond dust, this anti-skidding paint or corrosion-inhibiting coating exist to fall grain easily, flake, crackle, separate with matrix, shortcoming such as the life-span is short, non-skid property is poor, not shock-resistant.
Summary of the invention
Purpose of the present invention, be to provide a kind of high resilience, wear-resisting, non-skid property good, shock resistance, with matrix bond firmly, long service life, easy antiskid elastic coating and the manufacture craft thereof of maintenance.
The object of the present invention is achieved like this,
A kind of antiskid elastic coating is coated on the metallic matrix, is characterized in, coating comprises bottom antirust coat, middle level elastic layer, top layer elastic anti-slip layer; The middle level elastic layer is distributed in the elastic coating by the elastic wear-resisting uniform filling and constitutes.
Described elastic wear-resisting filler is quartz sand and rubber grain, and its granular size is the 8-40 order; Described elastic coating is elastic epoxy resin and polyurethane-epoxy resin elastomer.
A kind of manufacture craft of antiskid elastic coating is characterized in, the manufacture craft of described antiskid elastic coating comprises the steps:
One, metallic matrix eliminated rust, deoil, dry, blasting treatment is clean;
Two, handling coating one deck anti-corrosive primer on the clean metallic matrix;
Three, behind the solidifying priming paint, apply the substrate of one deck elastic coating thereon, promptly evenly dispense one deck elastic wear-resisting filler after being coated with thereon, the elastic wear-resisting filler is sticked in the elastic coating substrate and with the elastic coating substrate cover fully;
Four, after the elastic coating substrate is solidified, inhale the elastic wear-resisting filler that goes to the surface unnecessary, mend slurry with elastic coating thereon, the elastic wear-resisting filler is covered fully;
Five, after elastic coating solidifies, inhale and go surface dirt, face is coated with one deck elastic anti-slip coating again, solidifies the making of promptly finishing antiskid elastic coating after three days.
In described step 2, anti-corrosive primer is 702 epoxy zinc-rich.
In described step 3, the elastic coating substrate is an elastic epoxy resin, its consumption be the 0.3-1.0 kilogram/square metre.
In described step 3, the elastic wear-resisting filler is quartz sand and rubber grain, and its granular size is the 8-40 order, when dispensing the elastic wear-resisting filler, dispenses one deck quartz sand earlier, after dispense one deck rubber grain.
In described step 4, the consumption of elastic coating be the 0.4-1.2 kilogram/square metre; In described step 5, the consumption of elastic anti-slip coating be the 0.2-1.0 kilogram/square metre; Elastic coating and elastic anti-slip coating are polyurethane-epoxy resin elastomer.
Described elastic epoxy resin is a base-material with epoxy resin, makes curing agent with modified amine, and being mixed by epoxy resin 8-16 part (weight) and modified amine 5-12 part (weight) forms.
Described polyurethane-epoxy resin elastomer is mixed by promoter 0.5-1.5 part (weight) of polyurethane-epoxy resin 25-35 part (weight), polyurethane curing agent 5-15 part (weight), hydroxyl and forms.
Described polyurethane curing agent is to contain-compound such as the polyether-type isocyanates and the polyester-type isocyanates of NCO base; The promoter of described hydroxyl is multi-hydroxy polyether and hydroxyl telechelic polyester resin.
Antiskid elastic coating of the present invention and manufacture craft thereof make it compared with prior art owing to adopted above technical scheme, have following tangible advantage and good effect:
1, firm adhesive force
Because adopt elastic epoxy resin to do the elastic coating substrate, it not only has very strong adhesive force, and also can not ftracture when steel plate deformed;
2, Zhuo Yue impact resistance
Because adopt polyurethane-epoxy resin elastomer as middle level and surface coating material, it has good toughness and elasticity, impact strength is greater than 100 kilograms centimetres.
3, You Yi non-skid property
Owing to be filled with elastic wear-resisting filler quartz sand and rubber grain in the intermediate layer, it is not only wear-resisting, and good non-skid property is arranged, do, in wet, the oily attitude static friction coefficient all greater than 0.8.
4, good anti-corrosion
But the erosion of used coating sea water resistance, gasoline, diesel oil, machine oil, various washing agent and weak acid, alkali.
Antiskid elastic coating of the present invention also can be coated on the concrete except that can be used for metallic matrix, used coating coating and filler all be coated in metallic matrix on identical, construction technology changes except that not being coated with anti-corrosive primer and is coated with the epoxy primer, all the other are all identical.Be coated on the clean face of concrete the every performance indications of coating be coated in metallic matrix on identical
Description of drawings
Fig. 1 is the structural representation of antiskid elastic coating of the present invention;
Fig. 2 is the flow chart of the manufacture craft of antiskid elastic coating of the present invention.
The specific embodiment
See also Fig. 1, antiskid elastic coating 1 of the present invention is coated on the metallic matrix 2, and coating 1 comprises bottom antirust coat 11, middle level elastic layer 12, top layer elastic anti-slip layer 13; Middle level elastic layer 12 is evenly distributed in the elastic coating 122 by elastic wear-resisting filler 121 and constitutes.
The elastic wear-resisting filler is quartz sand and rubber grain, and its granular size is the 8-40 order; Elastic coating is elastic epoxy resin and polyurethane-epoxy resin elastomer.
See also Fig. 2, the manufacture craft of antiskid elastic coating of the present invention comprises the steps:
The metal base surface that at first will apply antiskid elastic coating eliminates rust, deoils, dry, blasting treatment is clean
Then handling clean metal base surface coating one deck 702 epoxy zinc-rich anti-corrosive primers.
After treating that anti-corrosive primer solidifies, apply one deck elastic epoxy resin thereon as the elastic coating substrate, its consumption be the 0.3-1.0 kilogram/square metre.Promptly evenly dispense earlier one deck quartz sand after being coated with thereon, after evenly dispense one deck rubber grain as the elastic wear-resisting filler, the elastic wear-resisting filler is sticked in the elastic coating substrate and with the elastic coating substrate covers fully; The granular size of quartz sand and rubber grain is the 8-40 order; Elastic epoxy resin is a base-material with epoxy resin, makes curing agent with modified amine, and being mixed by epoxy resin 8-16 part (weight) and modified amine 5-12 part (weight) forms.
After treating that the elastic coating substrate is solidified, inhale the rubber grain that goes to the surface unnecessary, mend slurry with polyurethane-epoxy resin elastomer as elastic coating thereon, mend the consumption of starching elastic coating and be the 0.4-1.2 kilogram/square metre, the elastic wear-resisting filler is covered fully.
After elastic coating solidifies, inhale and go surface dirt, face is coated with one deck polyurethane-epoxy resin elastomer as the elastic anti-slip layer again, the elastomeric consumption of polyurethane-epoxy resin be the 0.2-1.0 kilogram/square metre; Solidify the making of promptly finishing antiskid elastic coating after three days.
Polyurethane-epoxy resin elastomer is mixed by promoter 0.5-1.5 part (weight) of polyurethane-epoxy resin 25-35 part (weight), polyurethane curing agent 5-15 part (weight), hydroxyl and forms.
Polyurethane curing agent is to contain-compound such as the polyether-type isocyanates and the polyester-type isocyanates of NCO base; The promoter of hydroxyl is multi-hydroxy polyether and hydroxyl telechelic polyester resin.
Embodiment 1
With the outer surface of a diesel locomotive eliminate rust, deoil, dry, blasting treatment is clean.
On the outer surface of handling clean diesel locomotive, apply one deck 702 epoxy zinc-rich anti-corrosive primers.
After treating that anti-corrosive primer solidifies, apply one deck elastic epoxy resin thereon as the elastic coating substrate, its consumption is 0.5 kilogram/square metre.Elastic epoxy resin is a base-material with epoxy resin, makes curing agent with modified amine, and being mixed with modified amine 7 parts (weight) by epoxy resin 10 parts (weight) forms.Evenly dispense earlier one deck size after being coated with thereon and be 8-40 purpose quartz sand, after evenly dispense one deck size and be 8-40 purpose rubber grain, as the elastic wear-resisting filler, the elastic wear-resisting filler is sticked in the elastic coating substrate and with the elastic coating substrate covers fully.
After treating that the elastic coating substrate is solidified, the unnecessary rubber grain in surface is removed in suction, mends slurry with polyurethane-epoxy resin elastomer as elastic coating thereon, with the sponge roller coating evenly, the consumption of mending the slurry elastic coating is 0.6 kilogram/square metre, and the elastic wear-resisting filler is covered fully.
After treating that elastic coating solidifies, inhale and go surface dirt, be coated with one deck polyurethane-epoxy resin elastomer as the elastic anti-slip layer with the sponge roller face again, its consumption is 0.5 kilogram/square metre, solidifies the making of promptly finishing antiskid elastic coating after three days.
The polyurethane of present embodiment-epoxy resin elastomer is mixed and is formed by polyurethane-epoxy resin 30 parts of (weight), polyether-type isocyanates 10 parts of (weight), multi-hydroxy polyethers 1 part (weight).
With a ship's deck eliminate rust, deoil, dry, blasting treatment is clean.
Handling coating one deck 702 epoxy zinc-rich anti-corrosive primers on the clean ship's deck.
After treating that anti-corrosive primer solidifies, apply one deck elastic epoxy resin thereon as the elastic coating substrate, its consumption is 0.8 kilogram/square metre.Elastic epoxy resin is a base-material with epoxy resin, makes curing agent with modified amine, and being mixed with modified amine 10 parts (weight) by epoxy resin 14 parts (weight) forms.Evenly dispense earlier one deck size after being coated with thereon and be 8-40 purpose quartz sand, after evenly dispense one deck size and be 8-40 purpose rubber grain, as the elastic wear-resisting filler, the elastic wear-resisting filler is sticked in the elastic coating substrate and with the elastic coating substrate covers fully.
After treating that the elastic coating substrate is solidified, inhale the rubber grain that goes to the surface unnecessary, mend slurry with polyurethane-epoxy resin elastomer as elastic coating thereon, with the sponge roller coating evenly, its consumption is 1.0 kilograms/square metre, and the elastic wear-resisting filler is covered fully.
After treating that elastic coating solidifies, inhale and go surface dirt, be coated with one deck polyurethane-epoxy resin elastomer as the elastic anti-slip layer with the sponge roller face again, its consumption is 0.8 kilogram/square metre, solidifies the making of promptly finishing antiskid elastic coating after three days.
The polyurethane of present embodiment-epoxy resin elastomer is mixed and is formed by polyurethane-epoxy resin 35 parts of (weight), polyester-type isocyanates 15 parts of (weight), hydroxyl telechelic polyester resins 1.5 parts (weight).
Embodiment 3
With an open-air staircase pedal eliminate rust, deoil, dry, blasting treatment is clean.
Handling coating one deck 702 epoxy zinc-rich anti-corrosive primers on the clean open-air staircase pedal.
After treating that anti-corrosive primer solidifies, apply one deck elastic epoxy resin thereon as the elastic coating substrate, its consumption is 0.3 kilogram/square metre.Elastic epoxy resin is a base-material with epoxy resin, makes curing agent with modified amine, and being mixed with modified amine 6 parts (weight) by epoxy resin 8 parts (weight) forms.Evenly dispense earlier one deck size after being coated with thereon and be 8-40 purpose quartz sand, after evenly dispense one deck size and be 8-40 purpose rubber grain, as the elastic wear-resisting filler, the elastic wear-resisting filler is sticked in the elastic coating substrate and with the elastic coating substrate covers fully.
After treating that the elastic coating substrate is solidified, inhale the rubber grain that goes to the surface unnecessary, mend slurry with polyurethane-epoxy resin elastomer as elastic coating thereon, with the sponge roller coating evenly, its consumption is 0.4 kilogram/square metre, and the elastic wear-resisting filler is covered fully.
After treating that elastic coating solidifies, inhale and go surface dirt, be coated with one deck polyurethane-epoxy resin elastomer as the elastic anti-slip layer with the sponge roller face again, its consumption is 0.2 kilogram/square metre, solidifies the making of promptly finishing antiskid elastic coating after three days.
The polyurethane of present embodiment-epoxy resin elastomer is mixed and is formed by polyurethane-epoxy resin 25 parts of (weight), polyether-type isocyanates 5 parts of (weight), organotins 0.5 part (weight).
Claims (10)
1, a kind of antiskid elastic coating is coated on the metallic matrix, it is characterized in that: coating comprises bottom antirust coat, middle level elastic layer, top layer elastic anti-slip layer; The middle level elastic layer is distributed in the elastic coating by the elastic wear-resisting uniform filling and constitutes.
2, antiskid elastic coating as claimed in claim 1 is characterized in that: described elastic wear-resisting filler is quartz sand and rubber grain, and its granular size is the 8-40 order; Described elastic coating is elastic epoxy resin and polyurethane-epoxy resin elastomer.
3, a kind of manufacture craft of antiskid elastic coating is characterized in that: the manufacture craft of described antiskid elastic coating comprises the steps:
One, metallic matrix eliminated rust, deoil, dry, blasting treatment is clean;
Two, handling coating one deck anti-corrosive primer on the clean metallic matrix;
Three, behind the solidifying priming paint, apply the substrate of one deck elastic coating thereon, promptly evenly dispense one deck elastic wear-resisting filler after being coated with thereon, the elastic wear-resisting filler is sticked in the elastic coating substrate and with the elastic coating substrate cover fully;
Four, after the elastic coating substrate is solidified, inhale the elastic wear-resisting filler that goes to the surface unnecessary, mend slurry with elastic coating thereon, the elastic wear-resisting filler is covered fully;
Five, after elastic coating solidifies, inhale and go surface dirt, face is coated with one deck elastic anti-slip coating again, solidifies the making of promptly finishing antiskid elastic coating after three days.
4, the manufacture craft of antiskid elastic coating as claimed in claim 3 is characterized in that: in described step 2, anti-corrosive primer is 702 epoxy zinc-rich.
5, the manufacture craft of antiskid elastic coating as claimed in claim 3 is characterized in that: in described step 3, the elastic coating substrate is an elastic epoxy resin, its consumption be the 0.3-1.0 kilogram/square metre.
6, the manufacture craft of antiskid elastic coating as claimed in claim 3 is characterized in that: in described step 3, the elastic wear-resisting filler is quartz sand and rubber grain, its granular size is the 8-40 order, when dispensing the elastic wear-resisting filler, dispense one deck quartz sand earlier, after dispense one deck rubber grain.
7, the manufacture craft of antiskid elastic coating as claimed in claim 3 is characterized in that: in described step 4, the consumption of elastic coating be the 0.4-1.2 kilogram/square metre; In described step 5, the consumption of elastic anti-slip coating be the 0.2-1.0 kilogram/square metre; Elastic coating and elastic anti-slip coating are polyurethane-epoxy resin elastomer.
8, the manufacture craft of antiskid elastic coating as claimed in claim 5, it is characterized in that: described elastic epoxy resin is base-material with epoxy resin, make curing agent with modified amine, being mixed by epoxy resin 8-16 part (weight) and modified amine 5-12 part (weight) forms.
9, the manufacture craft of antiskid elastic coating as claimed in claim 7 is characterized in that: described polyurethane-epoxy resin elastomer is mixed by promoter 0.5-1.5 part (weight) of polyurethane-epoxy resin 25-35 part (weight), polyurethane curing agent 5-15 part (weight), hydroxyl and forms.
10, the manufacture craft of antiskid elastic coating as claimed in claim 9 is characterized in that: described polyurethane curing agent is to contain-compound of NCO base, as polyether-type isocyanates and polyester-type isocyanates; The promoter of described hydroxyl is multi-hydroxy polyether and hydroxyl telechelic polyester resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA021370079A CN1483518A (en) | 2002-09-16 | 2002-09-16 | Antiskid elastic coating and mfg technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA021370079A CN1483518A (en) | 2002-09-16 | 2002-09-16 | Antiskid elastic coating and mfg technology thereof |
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| CN1483518A true CN1483518A (en) | 2004-03-24 |
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| CNA021370079A Pending CN1483518A (en) | 2002-09-16 | 2002-09-16 | Antiskid elastic coating and mfg technology thereof |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100363448C (en) * | 2004-11-10 | 2008-01-23 | 上海市涂料研究所 | Composite anticorrosive heat insulating coating |
| CN101476381B (en) * | 2009-01-22 | 2011-03-23 | 北京百正威塑胶制造有限公司 | Fabrication technique of bi-component antiskid polyurea terrace paint surface |
| CN102778362A (en) * | 2011-08-04 | 2012-11-14 | 山东科大微机应用研究所有限公司 | Washboard type moving farm machine detecting platform |
| CN104176081A (en) * | 2014-07-18 | 2014-12-03 | 北京航天发射技术研究所 | Fastening device and method for railway transportation of wheeled vehicle |
| CN104549948A (en) * | 2014-12-11 | 2015-04-29 | 上海汉乐防腐工程服务有限公司 | Preparation process for composite wear-resistant coating |
| CN104689959A (en) * | 2015-04-07 | 2015-06-10 | 四川九洲电器集团有限责任公司 | Method for strengthening protective capability of structural component with heat radiating tank |
| CN104710926A (en) * | 2015-02-15 | 2015-06-17 | 中国人民解放军国防科学技术大学 | SiC fiber reinforced polyurethane series skid-resistant coating and preparation method thereof |
| CN104893500A (en) * | 2015-06-05 | 2015-09-09 | 广西大学 | Long-service-life high-corrosion-resistance antiskid hard particle paint composition for flight decks |
| CN107931077A (en) * | 2017-12-05 | 2018-04-20 | 中船黄埔文冲船舶有限公司 | A kind of levelling construction method of ship deck deformation |
| CN110640600A (en) * | 2019-08-16 | 2020-01-03 | 江苏海力风电设备科技股份有限公司 | Novel corrosion prevention process for offshore wind power tower |
| CN110802010A (en) * | 2019-11-19 | 2020-02-18 | 沪东中华造船(集团)有限公司 | Construction method of heavy-load ZSJ deck anti-skid coating |
| CN110899071A (en) * | 2019-11-19 | 2020-03-24 | 沪东中华造船(集团)有限公司 | Construction method of rolling-resistant coating on deck surface |
| CN112517356A (en) * | 2020-12-02 | 2021-03-19 | 沪东中华造船(集团)有限公司 | Light-load flight deck antiskid construction method |
| CN112642682A (en) * | 2020-12-02 | 2021-04-13 | 沪东中华造船(集团)有限公司 | Anti-skid construction method for deck with cable |
| CN113441372A (en) * | 2021-07-21 | 2021-09-28 | 江苏九鼎新材料股份有限公司 | Continuous manufacturing method of anti-skid surface |
| CN113578709A (en) * | 2021-07-13 | 2021-11-02 | 宜昌船舶柴油机有限公司 | Construction method of anti-skid paint for marine steel structure product |
| FR3145012A1 (en) * | 2023-01-13 | 2024-07-19 | Altrad Coffrage Et Etaiement | GALVANIZED PART PROVIDED WITH A MULTI-LAYER NON-SLIP COATING, SCAFFOLDING ELEMENT COMPRISING SUCH A PART AND METHOD FOR PROCESSING A GALVANIZED PART |
-
2002
- 2002-09-16 CN CNA021370079A patent/CN1483518A/en active Pending
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100363448C (en) * | 2004-11-10 | 2008-01-23 | 上海市涂料研究所 | Composite anticorrosive heat insulating coating |
| CN101476381B (en) * | 2009-01-22 | 2011-03-23 | 北京百正威塑胶制造有限公司 | Fabrication technique of bi-component antiskid polyurea terrace paint surface |
| CN102778362A (en) * | 2011-08-04 | 2012-11-14 | 山东科大微机应用研究所有限公司 | Washboard type moving farm machine detecting platform |
| CN102778362B (en) * | 2011-08-04 | 2016-04-06 | 山东科大微机应用研究所有限公司 | Washboard-type mobile agricultural machine monitor station |
| CN104176081A (en) * | 2014-07-18 | 2014-12-03 | 北京航天发射技术研究所 | Fastening device and method for railway transportation of wheeled vehicle |
| CN104549948A (en) * | 2014-12-11 | 2015-04-29 | 上海汉乐防腐工程服务有限公司 | Preparation process for composite wear-resistant coating |
| CN104710926A (en) * | 2015-02-15 | 2015-06-17 | 中国人民解放军国防科学技术大学 | SiC fiber reinforced polyurethane series skid-resistant coating and preparation method thereof |
| CN104710926B (en) * | 2015-02-15 | 2017-03-22 | 中国人民解放军国防科学技术大学 | SiC fiber reinforced polyurethane series skid-resistant coating and preparation method thereof |
| CN104689959A (en) * | 2015-04-07 | 2015-06-10 | 四川九洲电器集团有限责任公司 | Method for strengthening protective capability of structural component with heat radiating tank |
| CN104893500A (en) * | 2015-06-05 | 2015-09-09 | 广西大学 | Long-service-life high-corrosion-resistance antiskid hard particle paint composition for flight decks |
| CN107931077A (en) * | 2017-12-05 | 2018-04-20 | 中船黄埔文冲船舶有限公司 | A kind of levelling construction method of ship deck deformation |
| CN107931077B (en) * | 2017-12-05 | 2021-01-08 | 中船黄埔文冲船舶有限公司 | Leveling construction method for deformation of ship deck |
| CN110640600A (en) * | 2019-08-16 | 2020-01-03 | 江苏海力风电设备科技股份有限公司 | Novel corrosion prevention process for offshore wind power tower |
| CN110802010A (en) * | 2019-11-19 | 2020-02-18 | 沪东中华造船(集团)有限公司 | Construction method of heavy-load ZSJ deck anti-skid coating |
| CN110899071A (en) * | 2019-11-19 | 2020-03-24 | 沪东中华造船(集团)有限公司 | Construction method of rolling-resistant coating on deck surface |
| CN112517356A (en) * | 2020-12-02 | 2021-03-19 | 沪东中华造船(集团)有限公司 | Light-load flight deck antiskid construction method |
| CN112642682A (en) * | 2020-12-02 | 2021-04-13 | 沪东中华造船(集团)有限公司 | Anti-skid construction method for deck with cable |
| CN113578709A (en) * | 2021-07-13 | 2021-11-02 | 宜昌船舶柴油机有限公司 | Construction method of anti-skid paint for marine steel structure product |
| CN113441372A (en) * | 2021-07-21 | 2021-09-28 | 江苏九鼎新材料股份有限公司 | Continuous manufacturing method of anti-skid surface |
| FR3145012A1 (en) * | 2023-01-13 | 2024-07-19 | Altrad Coffrage Et Etaiement | GALVANIZED PART PROVIDED WITH A MULTI-LAYER NON-SLIP COATING, SCAFFOLDING ELEMENT COMPRISING SUCH A PART AND METHOD FOR PROCESSING A GALVANIZED PART |
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