CN1476954A - Production method of soldering tin ball for BGA and its equipment - Google Patents

Production method of soldering tin ball for BGA and its equipment Download PDF

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Publication number
CN1476954A
CN1476954A CNA031396399A CN03139639A CN1476954A CN 1476954 A CN1476954 A CN 1476954A CN A031396399 A CNA031396399 A CN A031396399A CN 03139639 A CN03139639 A CN 03139639A CN 1476954 A CN1476954 A CN 1476954A
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Prior art keywords
liquid
flinger
tin
constant temperature
ball
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CNA031396399A
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CN100493818C (en
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谷兆彭
蔡烈松
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Guangzhou Super Copper Electronic Material Co ltd
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TETONG ELECTRONIC MATERIAL CO Ltd GUANGZHOU CITY
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Abstract

The production method of solder ball for BGA includes the steps of melting, heat insulating, forming, taking out, cleaning, drying, screening and sorting. (1). melting, heating tin material and melting, making molten tin temp. be greater than or equal to 450 deg.C; (2) heat-insulating, controlling temp. of molten tin, and making the tapping temp. be in the range of plus or minus 30 deg.C; and (3) forming, uniformly and continuously drop-adding the molten tin into the thrower whose rotating speed is 800-2000 rpm and preheated temp. is greater than or equal to 250 deg.C, then ejected into a container with constant liquor whose temp. is 40-90 deg.C, cooled and formed.

Description

A kind of BGA solder ball production method and equipment thereof
Technical field
The present invention relates to a kind of tin ball production method, particularly relate to the production method of a kind of BGA with solder ball.The invention still further relates to a kind of equipment that in aforementioned production method, uses.
Background technology
The BGA solder ball be granularity sphere diameter scope be 0.2mm~1.2mm all size (all size tolerance can reach ± 0.02mm), outward appearance is spherical, the ganoid welding tin ball of all grains.The method of producing the tin ball in the prior art has two kinds: (1) adopts high pressure draught to blow striking, promptly adopts high pressure draught to blow and hits the drippage tin liquor, becomes tiny tin ball.Or blow the tin liquor of hitting on the square position that is dropped in a rotation with high pressure draught, make it become tiny tin ball.Be shrunk to bead in the process that they are run fast aloft.(2) earlier solder stick is drawn into filament, cuts into dices again,, make its surface shrink nodularization through a hot-zone.Above-mentioned two kinds of methods all exist product spherical undesirable, and are higher as special-shaped ball occurrence rate, and various granularity yield rates are difficult to shortcomings such as control and equipment complex structure.
Summary of the invention
The object of the present invention is to provide spherical comparatively desirable, the special-shaped ball of a kind of product the BGA solder ball production method that less, various granularity yield rate is easy to control to occur.
Another object of the present invention is to provide a kind of simply constructed equipment of producing above-mentioned BGA with solder ball.
Purpose of the present invention is achieved by the following technical programs.
BGA of the present invention is to adopt novel continuous feed to throw the liquid method at a high speed with the production method of solder ball, and step such as comprise fusing, insulation, moulding, taking-up, cleaning, oven dry, sieve, select is characterized in that:
(1) fusing: with tin material heat fused, make liquid Xi Wendu be elevated to 〉=450 ℃;
(2) insulation: the temperature of liquid tin is controlled in the scope of tapping temperature ± 30 ℃;
(3) moulding: liquid tin is splashed into rotating speed continuously equably reach in 800~2000 rev/mins and be preheated to 〉=250 ℃ the flinger, from flinger, penetrate then, fall into the temperature that constant temperature liquid is housed and be 40 ℃~90 ℃ container, and cooling and shaping becomes the tin ball therein.
In the above-mentioned fusing step, the preferred temperature of liquid tin is between 450 ℃~500 ℃; In the incubation step, preferred 450 ℃ ± 10 ℃ of the temperature range of liquid tin; In the forming step, the preferred rotating speed of flinger in 1000~1500 rev/mins scope, the preferred preheat temperature scope of flinger between 400 ℃~500 ℃, preferred 60 ℃~70 ℃ of the temperature of constant temperature liquid.At the production of different size tin ball, above-mentioned each temperature conditions has different preferred values with the flinger rotating speed.
Fusing in the aforementioned production method, insulation, forming step can be realized by the equipment of a cover particular design, it comprises melting furnace, holding furnace, pipeline, shaped device, wherein melting furnace and holding furnace link together by pipeline, liquid tin flows out in holding furnace, send in the shaped device by pipeline, it is characterized in that: described shaped device comprises flinger, mixer, constant temperature liquid and constant temperature fluid bath, wherein said flinger is formed by throwing net and carriage, be bowl-shape throwing net and constitute the flinger inwall, the carriage support is thrown net, throw the groove that sieve bottom has an annular, the groove cross section is an arc, flinger is fixed on the end of puddler in the mixer, the liquid outlet of pipeline faces throws online groove top, so that tin liquor just in time is dropped into groove, the constant temperature fluid bath of interior dress constant temperature liquid is positioned at the flinger below, accepts the borne tin droplets that penetrates from flinger.
The radius of curvature of described groove can be in the scope of 5mm~20mm, and the preferred curvature radius is between 5mm~10mm, so that the tin ball that penetrates from flinger just in time falls into constant temperature fluid bath.
The mesh size of described throwing net is more bigger than the tin ball sphere diameter of producing, preferred big 0.1mm, so that the tin ball is easy to dish out, size and shape also are easier to control simultaneously.
The liquid level distance of described flinger and constant temperature liquid is preferably in 5~10cm scope, and distance is too big, and the situation that the tin ball is oval ball or irregular contour increases, and distance is too little, the slimeball phenomenon can occur again.
Described constant temperature liquid can adopt vegetable oil, glycerine, benzinum or atoleine, so that the borne tin droplets that penetrates from flinger natural subsidence at a certain temperature, cooling is simultaneously shunk, and makes the surface tension of tin ball can be able to equilibrium, finally forms circular tin ball.In addition, use vegetable oil, glycerine, benzinum or atoleine also can make the tin ball be easier to clean.
The temperature of constant temperature liquid of the present invention remains between 50 ℃~80 ℃ better, because the too high slimeball phenomenon that is easy to generate of temperature, temperature is crossed the low situation that produces irregular ball that also can make and increased.
In order accurately to control the flow of tin liquor, can set up flow valve at the outlet end of described melting furnace and the outlet end of holding furnace.
The collection of tin ball for convenience and taking out from constant temperature fluid bath can be placed in constant temperature fluid bath and be received the ball bag, and the sack of receipts ball bag is fixed on the notch place of constant temperature fluid bath.
Production method of the present invention and equipment also can be used for producing Pb-free solder ball.
The present invention compared with prior art has following advantage: (1) has adopted continuous feed to throw the liquid method at a high speed, makes the product of producing spherical better; (2) control the different grain size granulating rate by changing flinger inwall throwing screen distance, make the yield rate of various granularities be easy to control; (3) simple in equipment, easy operating is invested little; (4) output can be controlled on demand flexibly.
Description of drawings
Fig. 1 is the production procedure block diagram of production method of the present invention;
Fig. 2 is the fundamental diagram of equipment of the present invention;
Fig. 3 is the structural representation of the flinger in the equipment of the present invention.
The specific embodiment
Embodiment 1:
As shown in Figure 1, production method of the present invention comprise fusing, be incubated, splash into flinger, impelling, cooling and shaping, collection, cleaning, oven dry, sieve, select, check, packaging and other steps.As Fig. 2, shown in Figure 3, equipment of the present invention comprises melting furnace 1, holding furnace 2, flow valve, pipeline, shaped device and receipts ball bag 10, described melting furnace 1 is connected with the liquid feeding end of holding furnace 2 with first-class metered valve 3a by pipeline 4a, the outlet end of holding furnace 2 with the pipeline 4b of the second flow valve 3b with the 3rd flow valve 3c be installed be connected, described shaped device comprises flinger 5, mixer 6, constant temperature liquid-glycerine 8 and constant temperature fluid bath 9, wherein flinger 5 is made up of bowl-shape throwing net 12 and carriage 13, throw the inwall that net 12 constitutes flinger 5, its mesh size is 0.5mm, and carriage 13 supports are thrown net 12; Throw the groove 11 that an annular is arranged at net 12 bottoms, groove 11 cross sections are arc, its radius of curvature is 8mm, flinger 5 is fixed with the end of puddler 7 in the mixer 6, the distance of the liquid level of it and constant temperature liquid-glycerine 8 is between 8cm, the liquid outlet of pipeline 4 faces groove 11 tops of throwing on the net 12, so that tin liquor just in time is dropped into groove 11, the constant temperature fluid bath 9 of interior dress constant temperature liquid-glycerine 8 is positioned at flinger 5 belows, accept the borne tin droplets that penetrates from flinger 5, receive ball bag 10 and place in the constant temperature fluid bath 9, sack is fixed on the notch place of constant temperature fluid bath 9.When the production sphere diameter is the tin ball of 0.4mm, earlier the tin material is put into melting furnace 1 heat fused, and make liquid Xi Wendu rise to 450 ℃, opening first-class metered valve 3a then is transferred to liquid tin in the holding furnace 2, and temperature is controlled at 450 ℃ ± 10 ℃, open the second flow valve 3b and the 3rd flow valve 3c again, the drainage from holding furnace 2 of liquid tin is come out, and splash into continuously rotating speed equably and reach 11 li of the grooves that 1300 rev/mins and the radius of curvature that is preheated to 400 ℃ flinger 5 are 8mm, become spherical borne tin droplets, borne tin droplets is that mesh size 1300 rev/mins the flinger 5 is to press projected path in the throwing net 12 of 0.5mm and stroke penetrates from rotating speed, fall into the temperature that constant temperature liquid-glycerine 8 is housed and be 60 ℃ constant temperature fluid bath 9, and cooling and shaping becomes the tin ball that is of a size of 0.4mm therein, the tin ball concentrates on to be received in the ball bag 10, from receive ball bag 10, take out the tin ball then, adopt conventional means that the tin ball is cleaned again, oven dry, screening, select, check and packing get final product.
Embodiment 2:
The present embodiment difference from Example 1 is: the mesh size of the throwing net 12 in the said equipment is 0.3mm, and the radius of curvature of groove 11 is 5mm, and the distance between the liquid level of flinger 5 and constant temperature liquid-vegetable oil 8 is 5cm.When production is of a size of the tin ball of 0.2mm, earlier the tin material is put into melting furnace 1 heat fused, and make liquid Xi Wendu rise to 500 ℃, opening first-class metered valve 3a then is transferred to liquid tin in the holding furnace 2, and temperature is controlled at 500 ℃ ± 10 ℃, open the second flow valve 3b and the 3rd flow valve 3c again, the drainage from holding furnace 2 of liquid tin is come out, and splash into continuously rotating speed equably and reach 11 li of the grooves that 2000 rev/mins and the radius of curvature that is preheated to 600 ℃ flinger 5 are 5mm, become spherical borne tin droplets, borne tin droplets is that mesh size 2000 rev/mins the flinger 5 is to press projected path in the throwing net 12 of 0.3mm and stroke penetrates from rotating speed, fall into the temperature that constant temperature liquid-vegetable oil 8 is housed and be 80 ℃ constant temperature fluid bath 9, and cooling and shaping becomes the tin ball that is of a size of 0.2mm therein, the tin ball concentrates on to be received in the ball bag 10, from receive ball bag 10, take out the tin ball then, adopt conventional means that the tin ball is cleaned again, oven dry, screening, select, check and packing get final product.
Embodiment 3:
The present embodiment difference from Example 1 is: the mesh size of the throwing net 12 in the said equipment is 1.3mm, the radius of curvature of groove 11 is 20mm, flinger 5 is 10cm with the distance of the liquid level of constant temperature liquid-atoleine 8, when production is of a size of the tin ball of 1.2mm, earlier the tin material is put into melting furnace 1 heat fused, and make liquid Xi Wendu rise to 480 ℃, opening first-class metered valve 3a then is transferred to liquid tin in the holding furnace 2, and temperature is controlled at 480 ℃ ± 10 ℃, open the second flow valve 3b and the 3rd flow valve 3c again, the drainage from holding furnace 2 of liquid tin is come out, and splash into continuously rotating speed equably and reach 11 li of the grooves that 800 rev/mins and the radius of curvature that is preheated to 250 ℃ flinger 5 are 20mm, become spherical borne tin droplets, borne tin droplets is that mesh size 800 rev/mins the flinger 5 is to press projected path in the throwing net 12 of 1.3mm and stroke penetrates from rotating speed, fall into the temperature that constant temperature liquid-atoleine 8 is housed and be 50 ℃ constant temperature fluid bath 9, and cooling and shaping becomes the tin ball that is of a size of 1.2mm therein, the tin ball concentrates on to be received in the ball bag 10, from receive ball bag 10, take out the tin ball then, adopt conventional means that the tin ball is cleaned again, oven dry, screening, select, check and packing get final product.

Claims (10)

1, a kind of BGA is with the production method of solder ball, and step such as comprise fusing, insulation, moulding, taking-up, cleaning, oven dry, sieve, select is characterized in that:
(1) fusing: with tin material heat fused, make liquid Xi Wendu be elevated to 〉=450 ℃;
(2) insulation: the temperature of liquid tin is controlled in the scope of tapping temperature ± 30 ℃;
(3) moulding: liquid tin is splashed into rotating speed continuously equably reach in 800~2000 rev/mins and be preheated to 〉=250 ℃ the flinger, from flinger, penetrate then, fall into the temperature that constant temperature liquid is housed and be 40 ℃~90 ℃ container, and cooling and shaping becomes the tin ball therein.
2, production method according to claim 1 is characterized in that: in the described fusing step, the temperature range of liquid tin is between 450 ℃~500 ℃; In the incubation step, the temperature range of liquid tin is between 450 ℃ ± 10 ℃; In the forming step, the rotating speed of flinger is in 1000~1500 rev/mins scope, and the preheat temperature scope of flinger is between 400 ℃~500 ℃, and the temperature range of constant temperature liquid is between 60 ℃~70 ℃.
3, the equipment that uses in the production method according to claim 1, it comprises melting furnace, holding furnace, pipeline, shaped device, wherein melting furnace and holding furnace link together by pipeline, liquid tin flows out in holding furnace, send in the shaped device by pipeline, it is characterized in that: described shaped device comprises flinger, mixer, constant temperature liquid and constant temperature fluid bath, wherein said flinger is formed by throwing net and carriage, be bowl-shape throwing net and constitute the flinger inwall, the carriage support is thrown net, throw the groove that sieve bottom has an annular, the groove cross section is an arc, flinger is fixed on the end of puddler in the mixer, and the liquid outlet of pipeline faces throws online groove top, and the constant temperature fluid bath of interior dress constant temperature liquid is positioned at the flinger below.
4, equipment according to claim 3 is characterized in that: the radius of curvature of described groove is in the scope of 5mm~20mm.
5, equipment according to claim 3 is characterized in that: the mesh size of described throwing net is than the big 0.1mm of tin ball sphere diameter that produces.
6, equipment according to claim 3 is characterized in that: the distance between the liquid level of described flinger and constant temperature liquid is in 5~10cm scope.
7, equipment according to claim 3 is characterized in that: described constant temperature liquid adopts vegetable oil, glycerine, benzinum or atoleine.
8, equipment according to claim 3 is characterized in that: the temperature of constant temperature liquid of the present invention remains between 50 ℃~80 ℃.
9, equipment according to claim 3 is characterized in that: set up flow valve at the outlet end of described melting furnace and the outlet end of holding furnace.
10, equipment according to claim 3 is characterized in that: place in constant temperature fluid bath and receive the ball bag, the sack of receiving the ball bag is fixed on the notch place of constant temperature fluid bath.
CNB031396399A 2003-06-30 2003-06-30 Production method of soldering tin ball for BGA and its equipment Expired - Lifetime CN100493818C (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1309529C (en) * 2004-12-08 2007-04-11 云南锡业集团有限责任公司研究设计院 One-step molding technology and device for spherical soldering tin
CN100417489C (en) * 2005-10-13 2008-09-10 河南科技大学 Wire cutting type processing equipment and method for high sealing use brazed ball
CN100431747C (en) * 2005-10-27 2008-11-12 徐振武 Preparation method of leadless soldering ball
CN102151837A (en) * 2011-01-15 2011-08-17 云南锡业微电子材料有限公司 BGA solder ball forming continuous feeder
CN103157962A (en) * 2013-03-27 2013-06-19 云南锡业锡材有限公司 Preparation method of slant-rolling tin ball
CN103252500A (en) * 2013-01-09 2013-08-21 深圳市创智材料科技有限公司 Tin ball production method and equipment for semiconductor packaging
CN105328171A (en) * 2015-11-20 2016-02-17 苏州光韵达光电科技有限公司 Feeder of BGA solder
CN105598421A (en) * 2016-03-03 2016-05-25 浙江乔兴建设集团湖州智能科技有限公司 BGA (ball grid array) solder ball former
CN106141196A (en) * 2015-04-20 2016-11-23 上海亚尔光源有限公司 A kind of tin ball particle and its preparation method and application
CN107708328A (en) * 2017-06-27 2018-02-16 安徽华东光电技术研究所 Improve the chip adequately grounded welding method with radiating
CN109434123A (en) * 2018-10-26 2019-03-08 锡矿山闪星锑业有限责任公司 A kind of device and method preparing antimony pearl
CN113560587A (en) * 2021-08-12 2021-10-29 广州海普电子材料科技有限公司 BGA tin ball smelting and rapid forming method
CN113617738A (en) * 2021-08-12 2021-11-09 广州海普电子材料科技有限公司 BGA tin ball multifunctional cleaning equipment

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1309529C (en) * 2004-12-08 2007-04-11 云南锡业集团有限责任公司研究设计院 One-step molding technology and device for spherical soldering tin
CN100417489C (en) * 2005-10-13 2008-09-10 河南科技大学 Wire cutting type processing equipment and method for high sealing use brazed ball
CN100431747C (en) * 2005-10-27 2008-11-12 徐振武 Preparation method of leadless soldering ball
CN102151837A (en) * 2011-01-15 2011-08-17 云南锡业微电子材料有限公司 BGA solder ball forming continuous feeder
CN103252500A (en) * 2013-01-09 2013-08-21 深圳市创智材料科技有限公司 Tin ball production method and equipment for semiconductor packaging
CN103157962B (en) * 2013-03-27 2015-04-08 云南锡业锡材有限公司 Preparation method of slant-rolling tin ball
CN103157962A (en) * 2013-03-27 2013-06-19 云南锡业锡材有限公司 Preparation method of slant-rolling tin ball
CN106141196A (en) * 2015-04-20 2016-11-23 上海亚尔光源有限公司 A kind of tin ball particle and its preparation method and application
CN105328171A (en) * 2015-11-20 2016-02-17 苏州光韵达光电科技有限公司 Feeder of BGA solder
CN105598421A (en) * 2016-03-03 2016-05-25 浙江乔兴建设集团湖州智能科技有限公司 BGA (ball grid array) solder ball former
CN107708328A (en) * 2017-06-27 2018-02-16 安徽华东光电技术研究所 Improve the chip adequately grounded welding method with radiating
CN109434123A (en) * 2018-10-26 2019-03-08 锡矿山闪星锑业有限责任公司 A kind of device and method preparing antimony pearl
CN109434123B (en) * 2018-10-26 2022-03-22 锡矿山闪星锑业有限责任公司 Device and method for preparing antimony beads
CN113560587A (en) * 2021-08-12 2021-10-29 广州海普电子材料科技有限公司 BGA tin ball smelting and rapid forming method
CN113617738A (en) * 2021-08-12 2021-11-09 广州海普电子材料科技有限公司 BGA tin ball multifunctional cleaning equipment

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