CN1449973A - Closed plastic film bagged Zongzi (pyramid-shaped dumpling food) and production technology - Google Patents
Closed plastic film bagged Zongzi (pyramid-shaped dumpling food) and production technology Download PDFInfo
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- CN1449973A CN1449973A CN03116749A CN03116749A CN1449973A CN 1449973 A CN1449973 A CN 1449973A CN 03116749 A CN03116749 A CN 03116749A CN 03116749 A CN03116749 A CN 03116749A CN 1449973 A CN1449973 A CN 1449973A
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Abstract
The present invention relates to a bagged indocalamus leaf Zongzi (a Chinese traditional pyramid-shaped dumpling food made of glutinous rice) and its production process. It is characterized by that the shell of the packaged and formed Zongzi is a plastic film bag, said plastic film bag has an air overflow channel which can make the bag interior and exterior communicate each other on one sealed end of said bag. and the plastic film bag is filled up with Zongzi raw material in which the indocalamus leaf extract is added. Said invention provides its designed Zongzi packaging and forming machine and its production process includes the following steps: forming plastic film bag wholse lower end is sealed, filling glutinous rice blend material, injecting indocalamus leaf extract and flavouring material, sealing upper end portion of the plastic bag with air overflow channel, so that said invented bagged Zongzi can be obtained.
Description
Technical field
The utility model belongs to packaging for foodstuff shaping processing technique field, particularly relates to the batching of pyramid-shaped dumpling and pyramid-shaped dumpling thereof and the process that packing is shaped.
Background technology
Traditional pyramid-shaped dumpling is with indocalamus leaf parcel glutinous rice and filling material and ties up shaping that form through boiling, it is a characteristic with natural indocalamus leaf and glutinous rice fragrance, helps with filling material local flavor, and is tasty, nutritious, is the instant food that broad masses like.Yet but also exist some to fail the shortcoming that overcomes for a long time, the one, indocalamus leaf parcel imprecision, during the pyramid-shaped dumpling boiling, nutrition easily runs off, and causes the surface to ooze simultaneously to be stained with greasy, peels off and can stain both hands when edible, and is not only unhygienic but also unbecoming; Two, indocalamus leaf parcel blowing-by, it is short that pyramid-shaped dumpling is stored the shelf-life; Three, natural indocalamus leaf is not of uniform size, can only manual operations wrap up, and raw material metering inaccuracy, the pyramid-shaped dumpling face shaping also is difficult to very consistent; Four, use natural indocalamus leaf packing, can not implement mechanization production, efficient is low, and is of poor benefits.
Summary of the invention
The problem that quasi-solution of the present invention is determined is, for overcoming the existing shortcoming of traditional pyramid-shaped dumpling and production technology thereof, and a kind of pyramid-shaped dumpling and manufacturing technique method thereof that is shaped by novel materials parcel be provided, to realize standard, the high efficiency mechanization production of pyramid-shaped dumpling, not only profile is neat and artistic, consistent to make the pyramid-shaped dumpling of producing, edible hygienic and convenient, and reservation natural indocalamus leaf, glutinous rice, filling material local flavor and the identical form identical with traditional pyramid-shaped dumpling are stored the shelf-life to prolong greatly simultaneously.
Pyramid-shaped dumpling of the present invention, the housing of the pyramid-shaped dumpling raw material that its parcel glutinous rice and filling material are formed is a plastic film bag, at least one sealing end of this plastic film bag is provided with and makes the ease air flue that is interlinked to the outside in the bag, is filled in the pyramid-shaped dumpling raw material in the plastic film bag and is added with the indocalamus leaf extract.
The production method of plastic packaging bag pyramid-shaped dumpling of the present invention, it comprises following processing step:
A, raw material are prepared
1. clean rice is eluriated clean glutinous rice and oven dry, or directly adopts the disposable glutinous rice of cleaning;
2. with meat cubelets or contain the beans and the above-mentioned clean rice uniform mixing of saturation moisture, add in the hopper of plastic packaging bag pyramid-shaped dumpling package forming machine;
3. the mixed liquor with indocalamus leaf extract or indocalamus leaf extract interpolation seasonings adds in the liquid hopper of plastic packaging bag pyramid-shaped dumpling package forming machine.
B, packing are shaped, and are finished by following program automatically by plastic packaging bag pyramid-shaped dumpling package forming machine: the plastic film bag of following end closure is shaped; Glutinous rice mixes and stirs the amount of anticipating and is filled into packaging bag, indocalamus leaf extract and seasonings mixed liquor and quantitatively injects packaging bag; The thermal synthesis of packaging bag upper end has the sealing end of the air flue that escapes; Separate with continuous tubular package bag cut-out, promptly finish the living pyramid-shaped dumpling of a shaping.
C, boiling pyramid-shaped dumpling.
After D, pyramid-shaped dumpling to be cooked cool off, arrangement vanning warehouse-in.
Plastic packaging bag pyramid-shaped dumpling of the present invention has been owing to adopted the plastic packaging bag packing that is shaped, good seal performance, and nutrition can not run off in the digestion process, and the shelf-life reaches more than 3 months under 25 ℃, prolongs more than 12 times than traditional indocalamus leaf pyramid-shaped dumpling shelf-life; But identity markings such as printed patterns, the description of product, printing date manufactured in the packaging bag, profile is neat and artistic; The storage that is easy to carry, the instant health; Simultaneously owing to added the indocalamus leaf extract in the pyramid-shaped dumpling raw material, guaranteed to have identical with traditional pyramid-shaped dumpling natural flavour mountaineous again.
Plastic packaging bag pyramid-shaped dumpling production technology of the present invention has adopted special-purpose plastic packaging bag pyramid-shaped dumpling package forming machine, and the materials metering is accurately packed shaping standard health, and the production efficiency height is saved labour power, has reduced productive costs.
Description of drawings
Accompanying drawing is the structural representation of plastic packaging bag pyramid-shaped dumpling of the present invention.
The specific embodiment
As shown in drawings, the plastic film bag 1 of this plastic packaging bag pyramid-shaped dumpling, its material adopts food stage nylon film and food stage coextrusion casting polypropylene (CPP) film to be composited, and wherein also is printed with sign and marks such as pattern, the description of product, trade mark, bar code on the composite surface of nylon film in advance; Complex film is made the tubular bag earlier, one end of bag can become closed end 3 completely by hot rolling, the other end then is rolled into the sealing end 4 that has the air flue 6 that escapes, promptly be formed with vertically perpendicular interrupted heat seal sealing band 5 of number row and bag on this sealing end 4, crack and interrupted breach are connected and constitute the ease air flue 6 that is interlinked to the outside in the bag between each heat seal sealing band 5; Be filled in the pyramid-shaped dumpling raw material 2 in the plastic film bag 1, except that glutinous rice and filling material, also be added with the indocalamus leaf extract.Two sealing ends 3,4 of bag add man-hour in heat seal, make it vertical mutually, and promptly the plastic packaging bag pyramid-shaped dumpling of Cheng Xinging is a water caltrop shape, to keep and traditional identical form of indocalamus leaf pyramid-shaped dumpling.
Again by the concrete production technology embodiment of plastic packaging bag pyramid-shaped dumpling, the invention will be further described below.
Embodiment 1, plastic packaging bag meat cubelets rice-pudding
The preparation of A, raw material 2
1. get in the hopper of the good pork fourth of disposable glutinous rice and cutting with the mixed evenly adding of the ratio of (weight) 4.4 to 1 plastic packaging bag pyramid-shaped dumpling package forming machine;
2. the preparation of indocalamus leaf extract: adopt extraction, dried indocalamus leaf is pulverized, put into container, add the warm water of 10 times of indocalamus leaf weight, soaked after 30～60 minutes warm water temperature＜50 ℃, and the branch indocalamus leaf residue of leaving away promptly makes the indocalamus leaf leaching liquor of this arts demand.
3. with indocalamus leaf leaching liquor: gravy: the mixed back of the ratio (weight) of seasonings=1: 0.18: 0.12 adds in the liquid hopper of plastic packaging bag pyramid-shaped dumpling package forming machine;
B, packing are shaped, and plastic packaging bag pyramid-shaped dumpling package forming machine is finished by following program automatically: laminated film becomes tubular, lower end to be rolled into closed end 3; Mixed liquor automatic gauge 53 grams that glutinous rice diced meat in the hopper and material automatic gauge 77 grams are filled into indocalamus leaf leaching liquor, gravy, seasonings in film packaging bag, the liquid hopper inject in the film packaging bag; With the perpendicular direction hot rolling of packaging bag lower end closed end 3 sealing end 4 in the packaging bag that has the air flue 6 that escapes that is shaped; Cut off continuous tubular complex film, promptly finish a plastic packaging bag pyramid-shaped dumpling, weight 130 ± 3 grams/only;
C, boiling, the last sealing end 4 that plastic packaging bag pyramid-shaped dumpling is had the air flue 6 that escapes is put into food steamer up, sends in the high pressure vessel, logical steam (121 ℃) heating 30 minutes;
D, treat the pyramid-shaped dumpling natural cooling after, arrangement vanning warehouse-in.
The preparation of A, raw material 2
1. selected red bean was soaked 18～24 hours;
2. with disposable glutinous rice and in the hopper of the red bean that drains after soaking with the ratio uniform mixing adding plastic packaging bag pyramid-shaped dumpling package forming machine of (weight) 1 to 0.24;
3. the preparation of indocalamus leaf leaching liquor is with embodiment 1;
4. indocalamus juice leaching liquor and seasonings are added in the liquid hopper of plastic packaging bag pyramid-shaped dumpling package forming machine with the mixed back of the ratio of (weight) 1 to 0.01; B, C, packing are shaped identical with embodiment 1 with the digesting technoloy program;
D, treat pyramid-shaped dumpling cooling after, with sealing end 4 on the capper hot rolling pyramid-shaped dumpling, make former ease air flue 6 sealings;
E, arrangement vanning warehouse-in.
The plastic packaging bag red bean pyramid-shaped dumpling of plastic packaging bag meat cubelets pyramid-shaped dumpling of the foregoing description 1 and embodiment 2 is judged after tested with the traditional pyramid-shaped dumpling that wraps up by hand with the indocalamus leaf with same materials, and tabulation is compared as follows:
Claims (9)
1, a kind of plastic packaging bag pyramid-shaped dumpling, has the pyramid-shaped dumpling raw material of forming by glutinous rice and filling material (2), the housing that it is characterized in that wrapping up pyramid-shaped dumpling raw material (2) is plastic film bag (1), at least one sealing end of this plastic film bag (1) is provided with and makes the ease air flue (6) that is interlinked to the outside in the bag, is filled in the pyramid-shaped dumpling raw material (2) in the plastic film bag (1) and is added with the indocalamus leaf extract.
2, by the described plastic packaging bag of claim 1 pyramid-shaped dumpling, the material that it is characterized in that making plastic film bag (1) is the complex film that food stage nylon film and food stage coextrusion casting polypropylene film are composited.
3,, it is characterized in that being printed with sign, marks such as pattern, the description of product, trade mark, bar code in advance on the composite surface of wherein nylon film of complex film by the described plastic packaging bag of claim 2 pyramid-shaped dumpling.
4, by the described plastic packaging bag of claim 1 pyramid-shaped dumpling, it is characterized in that the ease air flue (6) on the plastic film bag (1) is on a sealing end (4) of plastic film bag, be processed to form vertically perpendicular interrupted heat seal sealing bands (5) of number row and bag with hot rolling, crack and interrupted breach are connected and constitute and make the ease air flue (6) that is interlinked to the outside in the bag between each heat seal sealing band (5).
5,, it is characterized in that two sealing ends (3), (4) of plastic film bag (1) are mutual vertical by claim 1 or 4 described plastic packaging bag pyramid-shaped dumplings.
6, by the production technology of the described plastic packaging bag of claim 1 pyramid-shaped dumpling, it is characterized in that it comprises following processing step:
A, raw material are prepared
1. clean rice is eluriated clean glutinous rice and oven dry, or directly adopts the disposable glutinous rice of cleaning;
2. with meat cubelets or contain the beans and the above-mentioned clean rice uniform mixing of saturated moisture content, add in the hopper of plastic packaging bag pyramid-shaped dumpling package forming machine;
3. the mixed liquor with indocalamus leaf extract or indocalamus leaf extract interpolation seasonings adds in the liquid hopper of plastic packaging bag pyramid-shaped dumpling package forming machine;
B, packing are shaped, and are finished by following program automatically by plastic packaging bag pyramid-shaped dumpling package forming machine: the plastic film bag of following end closure is shaped; Glutinous rice mixes and stirs the amount of anticipating and is filled into packaging bag, indocalamus leaf extract and seasonings mixed liquor and quantitatively injects packaging bag; The thermal synthesis of packaging bag upper end has the sealing end of the air flue that escapes; Separate with continuous tubular package bag cut-out, promptly finish the living pyramid-shaped dumpling of a shaping;
C, boiling pyramid-shaped dumpling;
After D, pyramid-shaped dumpling to be cooked cool off, arrangement vanning warehouse-in.
7, by the described plastic packaging bag of claim 6 pyramid-shaped dumpling production technology, it is characterized in that pyramid-shaped dumpling cooling to be cooked after, with the ease air flue (6) on the capper hot rolling sealing pyramid-shaped dumpling sealing end, arrangement vanning warehouse-in then.
8, by the described plastic packaging bag of claim 6 pyramid-shaped dumpling production technology, the preparation that it is characterized in that the indocalamus leaf extract is to use extraction, earlier dried indocalamus leaf is pulverized, put into container, add the warm water of 10 times of indocalamus leaf weight, warm water temperature is＜50 ℃, soaks 30-60 minute, divide the indocalamus leaf residue of leaving away, promptly make the required indocalamus leaf leaching liquor of this technology.
9, by the described plastic packaging bag of claim 6 pyramid-shaped dumpling production technology, when it is characterized in that boiling, the last sealing end (4) that plastic packaging bag pyramid-shaped dumpling is had ease air flue (6) is put into food steamer up, sends in the high pressure vessel, lead to be steam heated to ripe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN03116749A CN1449973A (en) | 2003-04-28 | 2003-04-28 | Closed plastic film bagged Zongzi (pyramid-shaped dumpling food) and production technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN03116749A CN1449973A (en) | 2003-04-28 | 2003-04-28 | Closed plastic film bagged Zongzi (pyramid-shaped dumpling food) and production technology |
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| CN1449973A true CN1449973A (en) | 2003-10-22 |
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| CN03116749A Pending CN1449973A (en) | 2003-04-28 | 2003-04-28 | Closed plastic film bagged Zongzi (pyramid-shaped dumpling food) and production technology |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102228196A (en) * | 2011-06-01 | 2011-11-02 | 华南理工大学 | Method for producing glutinous rice dumplings |
| CN102934763A (en) * | 2012-10-31 | 2013-02-20 | 邵建国 | Convenient rice dumpling and production method thereof |
| CN103287631A (en) * | 2013-06-18 | 2013-09-11 | 江南大学 | Vacuum packaging structure for rice dumpling and packaging method for rice dumpling |
| CN103431269A (en) * | 2013-08-05 | 2013-12-11 | 柳培健 | Health-care meat glutinous rice dumpling and processing method thereof |
| CN103932137A (en) * | 2014-05-14 | 2014-07-23 | 安徽燕之坊食品有限公司 | Natural seasoning |
| CN104187323A (en) * | 2014-07-28 | 2014-12-10 | 浙江五芳斋实业股份有限公司 | Rice dumpling and preparation process thereof |
| CN104222826A (en) * | 2013-06-09 | 2014-12-24 | 郎洪明 | Production technology of rice dumplings in box |
-
2003
- 2003-04-28 CN CN03116749A patent/CN1449973A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102228196A (en) * | 2011-06-01 | 2011-11-02 | 华南理工大学 | Method for producing glutinous rice dumplings |
| CN102934763A (en) * | 2012-10-31 | 2013-02-20 | 邵建国 | Convenient rice dumpling and production method thereof |
| CN104222826A (en) * | 2013-06-09 | 2014-12-24 | 郎洪明 | Production technology of rice dumplings in box |
| CN103287631A (en) * | 2013-06-18 | 2013-09-11 | 江南大学 | Vacuum packaging structure for rice dumpling and packaging method for rice dumpling |
| CN103431269A (en) * | 2013-08-05 | 2013-12-11 | 柳培健 | Health-care meat glutinous rice dumpling and processing method thereof |
| CN103932137A (en) * | 2014-05-14 | 2014-07-23 | 安徽燕之坊食品有限公司 | Natural seasoning |
| CN104187323A (en) * | 2014-07-28 | 2014-12-10 | 浙江五芳斋实业股份有限公司 | Rice dumpling and preparation process thereof |
| CN104187323B (en) * | 2014-07-28 | 2016-09-28 | 浙江五芳斋实业股份有限公司 | A kind of rice tamale and production technology thereof |
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